Criterion AV-25V-95-SD-01 Instruction Manual

Dielectric strength tester

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Model: AV-25V-95-SD-01
Criterion Dielectric
Strength Tester
1.888.610.7664
Instruction
Manual
www.criterioninstr.com
www.calcert.com
15
10
20
5
25
30
0
sales@calcert.com

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Summary of Contents for Criterion AV-25V-95-SD-01

  • Page 1 Instruction Manual Model: AV-25V-95-SD-01 Criterion Dielectric Strength Tester www.criterioninstr.com 1.888.610.7664 www.calcert.com sales@calcert.com...
  • Page 2: Table Of Contents

    Table of Contents Introduction ....................3 Product Quality ..................... 3 Safety ......................3-4 Features ......................5 Included ......................5 Specifications ....................6 Instrument Description ................7 Installation Instructions ................8 Operating Instructions ................9-12 Guidelines Before Testing Begins ............9-10 Initial Test .................... 10 Test Procedure ................11-12 Maintenance and Calibration ...............12-13 Trip Current/Milliammeter Calibration ..........
  • Page 3: Introduction

    Introduction Thank you for purchasing your AV-25V-95-SD-01 Dielectric Strength Tester. This high-voltage power supply is designed especially for measuring dielectric strength or breakdown (often called the "HIPOT" test) as required by many CSA and UL specifications for both qualification and production testing. Please read the following instructions carefully before using your instrument.
  • Page 4 • Wear appropriate personal protective equipment (PPE), including insulated gloves and safety goggles, when operating the tester to protect against potential hazards. • Do not use this equipment in hazardous environments where flammable gases, vapors, or dust are present unless the equipment is specifically designed and certified for such use.
  • Page 5: Features

    Features • For dielectric strength testing of control panels, small transformers, small electrical motors, home-appliances, electronic-ballasts, switching power supplies and similar equipment • Cover more than 75% of the requirements for test voltages called up by CSA, HEPC and UL for breakdown testing •...
  • Page 6: Specifications

    Specifications Input: 120V 60Hz Output: Adjustable 0 to 2500V AC at 95mA Transformer: Rated 500VA Short Duty Cycle Voltmeter: 0 to 2500V AC Accuracy: +/-2% of full scale Trip Current: Fixed at 95mA +/-5% Indicators: 4 Lights (Power-on, high-voltage-on, fault and line-fault) Control: One on/off switch, one fuse, one reset...
  • Page 7: Instrument Description

    Instrument Description CRITERION INSTRUMENTS DIELECTRIC STRENGTH TESTER MODEL AV-25V-95-SD-01 INPUT 120V 60Hz SINGLE PHASE 3A CRITERION INSTRUMENTS www.criterioninstr.com GROUND U-100 DANGER HIGH VOLTAGE SEE OPERATING INSTRUCTIONS OUTPUT HAUTE TENSION 0-2500V ac VOIR LES INSTRUCTIONS VOLTAGE ADJUST HV ON FAULT LINE FAULT...
  • Page 8: Installation Instructions

    Installation Instructions The AV-25V-95-SD-01 is supplied completely wired and ready for operation without special installation. Simply plug the line cord into any convenient 120V AC line outlet. NOTE: A 3-wire U-ground outlet is necessary to ensure proper grounding of the instrument cabinet. This instrument incorporates a special ground sensor.
  • Page 9: Operating Instructions

    Operating Instructions Guidelines Before Testing Begins The relatively high voltages used in dielectric-strength testing pose significant dangers to life, necessitating utmost care in conducting such tests. The following precautions are considered minimal and, if adhered to, should ensure a reasonable level of safety: •...
  • Page 10: Initial Test

    • When testing capacitors or cables, ensure complete discharge at the conclusion of the test. Momentary shorting of terminals may not suffice, as dielectric absorption can cause voltage to reappear shortly after removing the short. To mitigate this, maintain the short for an extended period, such as ten seconds, before confirming complete discharge.
  • Page 11: Test Procedure

    Test Procedure SPECIAL NOTE: The ground return is always a black-wire ground clip (green insulator). The following section applies to units with a high voltage clip. 1. Ensure the POWER switch on the test set is turned OFF before beginning. 2.
  • Page 12: Maintenance And Calibration

    CSA or UL certification standards. It is strongly recommended that your test set undergo a thorough check of its operation and calibration at least once a year by Criterion Instruments or an authorized Criterion Instruments Service Centre.
  • Page 13: Trip Current/Milliammeter Calibration

    Connect a traceable high-voltage voltmeter to the output leads and compare its reading with that of the internal voltmeter. Employing an electrostatic voltmeter is recommended for this comparison. WARNING: Never substitute any part or component with one that is not specified by Criterion Instruments 1.888.610.7664 www.calcert.com sales@calcert.com...
  • Page 14: Fuse Replacement

    Fuse Replacement The fuse used should be a type MDL-3A with a SLO-BLO characteristic. Ordinary fuses must not be used. Avoid over fusing. If the fuse blows repeatedly without apparent cause, promptly return the instrument for repair as it may be faulty. WARNING: Always disconnect equipment from electrical power before removing a fuse;...
  • Page 15: Applications

    Applications • Control panels • Electrical cables • Transformers • Lighting fixtures • Electrical motors • Electrical cables • Home appliances • Components 1.888.610.7664 www.calcert.com sales@calcert.com...
  • Page 16: Appendix

    Appendix The following brief notes aim to describe some characteristics of dielectric strength testing to help the operator better understand its significance. Specific test voltages or currents are typically outlined in testing specifications established by organizations like CSA or UL. What is dielectric strength? Dielectric strength refers to the voltage rating at which electrical failure or breakdown occurs.
  • Page 17 What is the relationship between dielectric strength, insulation resistance, and leakage current? Insulation resistance is typically measured with DC at a voltage much lower than the breakdown voltage. Its value depends on material characteristics and surface conditions such as dirt or moisture. The measured insulation resistance may vary with voltage and time, but not rapidly.
  • Page 18: Product Warranty

    Product Warranty Criterion Instruments guarantees this system to be free of defects in material or workmanship for a period of two (2) years from date of shipment. During the warranty period, Criterion Instruments will repair or replace, at no charge, products or parts of a product that proves to be defective because of improper material or workmanship, under normal use and maintenance.

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