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Epec 6112 Manual

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Epec Oy
Postal address
Tiedekatu 6
PL/P.O.Box 194
FIN-60320 Seinäjoki
FIN-60101 Seinäjoki,
Finland
Technical Manual &
Cabling Instructions
Epec Oy reserves all rights for improvements without prior notice
Phone
+358-(0)20-7608 111
Page 1 / MAN000639
Epec 6112 Display Unit
6112 MAN000639
Fax
+358-(0)20-7608 110
Internet
www.epec.fi

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  • Page 1 Page 1 / MAN000639 Technical Manual & Cabling Instructions Epec 6112 Display Unit 6112 MAN000639 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...

  • Page 2: Table Of Contents

    AMP23 USB ....................... 31 M12 miniB-USB ......................32 Ethernet .......................... 33 Camera .......................... 34 Internal Diagnostics ......................35 Temperature and Voltage Monitoring ................35 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 3 Emergency Stop ......................68 Welding .......................... 69 Accessories and Ordering Codes ................... 70 Related products......................70 AMPSEAL Connectors ....................72 Glossary ......................... 73 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 4: Epec 6112 Display Unit

    Tests Environmental Statement, Connectors and Pin Assignments, DO/DI, Can Bus Cabling, Mounting and Cleaning, 08.04.2016 First released version Last build time 13:01 - 8 October 2018 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 5: Preface

    (electromagnetic compatibility) standards. RCM (Regulatory Compliance Mark) This product complies with the ACMA (Australian Communications and Media Authority) regulatory arrangements concerning electromagnetic compatibility and radio equipment. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 6: Basic Skills Required

    This product is not field serviceable, so it should not be opened in any situation. External fuses should be installed for the product or the system power supply. The system should be designed and constructed according to the Epec general mounting and cabling instruction document.

  • Page 7: Warranty

    Technical Manual & Cabling Instructions Preface Warranty Information concerning the warranty of this product can be found from Epec General Sales and Warranty Terms. For more information, contact sales@epec.fi Limited Liability The manufacturer shall under no circumstances be liable for loss of production, loss of profit, loss of use or any other consequential damages and/or indirect losses, whatever their cause may be.

  • Page 8: Environmental Statement

    (placed on the upper right part of the PCB). When recycling the product, make sure that the battery is removed from the PCB and recycled separately. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...

  • Page 9: Product Overview

    Product Overview Product Overview Epec 6112 Display Unit is a high-performance and rugged full-color capacitive touch screen display designed for mobile machinery. Epec 6000 product platform is fully compatible to the existing Epec product portfolio. Some of the advances of the Epec 6112 Display Unit are listed below.
  • Page 10 Made in Finland • Application programming Epec products are based on PLCopen and CANopen®, which make them • easily scalable to meet requirements for both small and large machines Open I/O and communication interface, thus making it possible to connect •...

  • Page 11: Technical Data

    High color, 65 536 colors: 5 bits red, 6 bits green, 5 bits blue (16 bits) Backlight LED (lifetime 50 000 hours at 25 °C) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...
  • Page 12 Case material Aluminum Operating temperature -30... +70 °C -22...+158 ° Storage temperature -40... +70 °C -40...+158 °F Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 13 DO/DI (sourcing, up to 1 A) Inputs (pull-down to GND) AI/DI (0-5 V / 0-22 mA and pull-up selection by application) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 14: Connectors And Pin Assignments

    This manual describes the full hardware version. Some of the features are optional and not implemented in all hardware versions. The connectors are placed in the unit according to the following figure: Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...
  • Page 15 DIGITAL_OUTPUT_1 DO/DI DIGITAL_OUTPUT_2 DO/DI PWR_GND PWR_IN X2, mini-B-USB connector Picture Signal +5 V (max 500 mA) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 16 +12 V (CAMERA1) +12V (CAMERA1) +12 V (CAMERA2) +12V (CAMERA2) GND (CAMERA1) GND (CAMERA1) GND (CAMERA2) GND (CAMERA2) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 17: Do/Di

    It’s highly recommended to use closed loop connections when the output pin is used • as an input. By keeping this simple principle in your mind you will avoid many unknown problems later on Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...
  • Page 18 The switching does not affect the application software. Note 7: Overload conditions Note 8: Includes hysteresis. The input state is maintained until the second voltage limit is exceeded. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...

  • Page 19: Functional Block Diagram

    Page 19 / MAN000639 Technical Manual & Connectors and Pin Cabling Instructions Assignments Functional block diagram Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 20: Ai/Di

    The protection circuit can be bypassed (the switch will reconnect the measurement circuit) momentarily with a reset signal (DEV_DSC_OVP_RESET_X1_17). The signal is edge activated and the bypass time is fixed. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...
  • Page 21 Note 4: HW multiplies the measurement by 10/11. The effect is compensated in 6107Int.library (the measurement is multiplied by 11/10), so the measurement is automatically accurate when using Epec programming libraries. For more information about conversions, refer to Epec Programming and Libraries manual.
  • Page 22 Page 22 / MAN000639 Technical Manual & Connectors and Pin Cabling Instructions Assignments Functional block diagram Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 23 Note 1: Exceeding the max values might cause damage to input. Note 2: Overload conditions. Note 3: Includes hysteresis. The input state is maintained until the second voltage limit is exceeded Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...
  • Page 24 Page 24 / MAN000639 Technical Manual & Connectors and Pin Cabling Instructions Assignments Functional block diagram Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 25: +5 V Ref

    Note 4: The measurement is scaled down before the conversion. The effect is compensated in Epec software libraries. For more information, see Epec Programming and Libraries manual. Epec Oy reserves all rights for improvements without prior notice...
  • Page 26 Page 26 / MAN000639 Technical Manual & Connectors and Pin Cabling Instructions Assignments Functional block diagram Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 27: Power Supply

    (max current is 100 mA) I/O ground X1.19 Supply outputs Reference supply (for external devices) X1.16 +5 VDC / max 100 mA Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 28 Note 2: Limited functionality when the voltage is higher than the nominal. If the voltage is less than 7,7 V, the unit is in non-operational state. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...

  • Page 29: Interfaces

    Bit rate: All interfaces support bit rates 50, 125, 250, 500,1000 kbit/s CAN interface • Implementations of higher layer protocols are user programmable. Epec provides features: implementations for CANopen and SAE J1939 as PLCopen libraries. • The physical interface of CAN is according to ISO 11898 and CAN 2.0B protocol 11-bit and 29-bit message receive and transmit are supported •...
  • Page 30 TXD, transmit data RXD, receive data RTS, request to send (output) CTS, clear to send (input) GND (DATA GROUND) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 31: Usb

    USB ports provide a flexible way to attach peripheral devices. However, it should be noted that the core of the unit is based on embedded processor architecture. Therefore, it is strongly recommended to consult Epec to assess the compatibility with the product when selecting a new USB device.

  • Page 32: M12 Minib-Usb

    Recommended for updating firmware • Only host mode supported X2, M12 connector (miniB-USB): Picture Signal +5 V (max 500 mA) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 33: Ethernet

    Page 33 / MAN000639 Technical Manual & Cabling Instructions Interfaces Ethernet Firewall can be activated for Ethernet, for more information refer to Epec Programming and Libraries manual. Supported Ethernet amount: max 2 Bus speed: Maximum 10/100 Mbps Cabling instructions: See section Ethernet Cabling...

  • Page 34: Camera

    +12 V (CAMERA1) +12 V (CAMERA1) +12 V (CAMERA2) +12 V (CAMERA2) GND (CAMERA1) GND (CAMERA1) GND (CAMERA2) GND (CAMERA2) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 35: Internal Diagnostics

    Non-configurable °C Lowering CPU clock frequency Non-configurable °C to half Shut-down Non-configurable +100 °C Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki FIN-60101 Seinäjoki,...

  • Page 36: Supply Voltage Monitoring

    Diagnostics High Unit Recommended supply voltage warning level For additional electrical characteristics refer to section Power Supply. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 37: + 5 V Ref Diagnostics

    (and reducing the output current below I value ) or o-sc when the output is turned off. It is recommended to turn off the output when fault-signal becomes active. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 38: Overvoltage

    The unit can handle short term errors, but long term (e.g. several hours) exposures should be avoided with application/system design. Long term exposure to overvoltage or overload can cause permanent damage to the unit. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...

  • Page 39: Approvals And Safety

    Cabling Instructions Approvals and Safety Approvals and Safety EMC Tests Epec 6112 units are tested according to EMC tests that are described in this section. The following tables provide a summary of performed EMC tests: Measurement / test Reference standard...
  • Page 40 10 Ω, 5 s, 5000 pulses +112 V, R 2 Ω, 200 ms, 5000 pulses +10 V, 500 ms, 10 pulses -220 V, 10/90 ms, 60 min Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 41 60 mA AM80% 1 kHz Modulation 80-1000 AM80% 1 kHz 800-1000 577/4600 μs 1000-2000 577/4600 μs Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 42 0,15 - 30 66/56/60 (QP) 0,15 - 30 56/46/50 (AVE) EN 61000-6-2 (2005) Electromagnetic compatibility-generic immunity standard part6-2: industrial environment Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 43 Performance criterion B Specification Port Path Test level Line to ± 0,5 Pulses: 5 Line Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki...
  • Page 44 The EUT shall continue to operate as intended after the test. However, moderate degradation of performance is allowed. No change of actual operating state or loss of memory functions is allowed. Epec Oy reserves all rights for improvements without prior notice Epec Oy...

  • Page 45: Mechanics And Cabling

    Page 45 / MAN000639 Technical Manual & Cabling Instructions Mechanics and Cabling Mechanics and Cabling Unit Dimensions Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 46 Page 46 / MAN000639 Technical Manual & Cabling Instructions Mechanics and Cabling Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki FIN-60101 Seinäjoki,...

  • Page 47: Mounting And Cleaning

    Platforms with extreme vibrations should be avoided. The display unit can be mounted to the frame with a mounting pedestal or it can be mounted on a panel. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...

  • Page 48: Pedestal Mounting

    When the display unit is panel mounted, it must be attached to machine frame. The display is mounted on the panel using six M5 screws (hole depth 6,5 mm). Panel mounting attachment points are marked in the following figure. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...
  • Page 49 Page 49 / MAN000639 Technical Manual & Cabling Instructions Mechanics and Cabling Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki FIN-60101 Seinäjoki,...

  • Page 50: Plugging And Unplugging The Cables/Connectors

    Mechanics and Cabling Plugging and unplugging the cables/connectors Epec control units use heavy duty gold plated, locked and sealed AMPSEAL connectors. The following figure shows an example of an AMPSEAL connector: Gold plated AMPSEAL connectors pack a current of 15 amperes per contact and •...
  • Page 51 Refer to AMP Application Specification 114-16016 for more detailed information on connectors and cable recommendations. Ordering codes for the AMPSEAL connectors, crimps and tools are listed in Section Accessories and Ordering Codes. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 52: Cabling

    The control units are connected with each other using standardized CAN bus. • The idea of the Epec embedded control system, is that all the control units are • installed close to sensors, encoders and other equipment connected to them.

  • Page 53: Termination Resistors

    Control Units in traditional bus arrangement. Termination resistor must be connected at control unit 1 and control unit 5. For more information about the bus speeds, refer to CiA DS-102 standard. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...
  • Page 54 500 kbits/s 100 m 250 kbits/s 250 m 125 kbits/s 500 m 50 kbits/s 1000 m Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 55: Cable Detection

    This makes it possible to change a control unit without any configuration in a system which includes a display (update support). The maintenance man only needs to know the type of the control unit (for example 3724). Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...

  • Page 56: Can Bus Cabling

    The shield grounding must be done only in one end of the cable • Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...

  • Page 57: Cable Shield

    Connection example when there is a GND pin (X1.22) available in the control unit: Connection example when there is not a GND pin available in the control unit: Epec Oy reserves all rights for improvements without prior notice Epec Oy...

  • Page 58: Can Cabling For System Developers

    Cabling Instructions Cabling CAN cabling for system developers The following figure describes cabling for CAN communication between Epec control units and a PC. Ordering codes for the needed hardware are included in the figure. An external termination resistor (120 Ω) has to be connected at both ends between CAN H and CAN L.

  • Page 59: I/O Cabling

    Consider using shielded cables for these encoders etc. especially for longer • distances to increase safety Using shielded cable is recommended also in joystick connections. • Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 60 The following figure describes four different ways to connect closed circuit loop through the control unit: The following figure describes three different ways to connect open circuit loop (from the control unit’s point of view): Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...
  • Page 61 Each control unit connector has several GND pins which should be used. Refer to section Power Supply for accurate pin allocation of connectors. Epec Oy reserves all rights for improvements without prior notice. Epec Oy reserves all rights for improvements without prior notice...

  • Page 62: Ethernet Cabling

    • (FTP = Foiled Twisted Pair) • (STP = Shielded Twisted Pair) • (UTP= Unshielded Twisted Pair) • Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 63 7 (rxd2-) Green (rxd- 8 (txd1-) 3 (txd2-) Orange (txd-) Blue White/blue White/brow Brown Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi FIN-60320 Seinäjoki FIN-60101 Seinäjoki,...
  • Page 64 Ordering codes for the needed hardware are included in the figure. To check 6000 series display unit's IP addresses, use ApplicationLoader (device software). For more information, see ApplicationLoader manual (available in Epec Extranet). Epec Oy reserves all rights for improvements without prior notice.

  • Page 65: Rs-232 Cabling

    GND = Signal Ground • The maximum length of the cable is 3 m • The following picture is an example of a connection between Epec 6000 series unit • and PC with 3-wire connection. RS-232 cabling connection: AMP23 female connector (front)

  • Page 66: Usb Cabling

    (max 500 mA) 10 (GND) 4 (GND) Connector chassis (USB_SHIELD) M12 miniB-USB Picture Signal +5V (max 500 mA) Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...

  • Page 67: Power Supply Cabling

    No external power (or ground) connections are allowed. The nominal operating voltage for Epec control units is 12 and 24 VDC. The full • operating range is9,2 ... 36 VDC...

  • Page 68: Emergency Stop

    EN ISO 13850, which complies to the EC Machinery directive 2006/42/EC. In other countries, the emergency stop should be implemented according to local standards and/or to local legislation. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...

  • Page 69: Welding

    Welding grounding should be connected close to the welding point to avoid long distance high current flow through machine frame. Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address...

  • Page 70: Accessories And Ordering Codes

    USB cable (M12 USB KW0186 MAN000614 mini-B - USB A male) 2 m Ethernet Cable M12/M12 KW0209 MAN000585 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194 +358-(0)20-7608 111 +358-(0)20-7608 110 www.epec.fi...
  • Page 71 E30902490 MAN000615 cable for 6000 series (AMP23 - AMP8 + 17 x flying leads) 2 m Kvaser CAN Card E0000038 Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...

  • Page 72: Ampseal Connectors

    Cabling Instructions Cabling AMPSEAL Connectors Epec uses gold plated, locked and sealed AMPSEAL heavy duty connectors for all Epec CAN Control Unit Family products to ensure endurance under extreme conditions. All connectors are mechanically keyed to mate only with identical colors •...

  • Page 73: Glossary

    ECC: Error-correcting code memory Firmware: Firmware is the device software programmed into memory contained in the hardware. Epec firmware can be updated by the customer, Epec firmware does not include boot loader. GFG: Glass-Film-Glass. A touchscreen panel with a robust glass surface designed for harsh environmental conditions.
  • Page 74 PLC: Programmable Logic Controller PLCopen: PLCopen is a global standard for industrial control programming. IEC61131 PWM: Pulse-Width Modulation RTC: Real-Time Clock RTR: Remote Transmission Request Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone Internet Tiedekatu 6 PL/P.O.Box 194...
  • Page 75 UVP: Undervoltage Protection WVGA: Wide Video Graphics Array. A display resolution with the same 480 pixel height as VGA but wider, such as 800×480 (5:3). Epec Oy reserves all rights for improvements without prior notice Epec Oy Postal address Phone...

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