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AUTOL ABDB Series Product Manual

Multi-line pump
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PRODUCT MANUAL
ABDB series
Multi-line pump
ABDB-05
ABDB-15
ABDB-30

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Summary of Contents for AUTOL ABDB Series

  • Page 1 PRODUCT MANUAL ABDB series Multi-line pump ABDB-05 ABDB-15 ABDB-30...

  • Page 2: Table Of Contents

    ABDB Multiline Pump Index Declaration of incorporation Legal disclosure Safety instructions Lubricant Order key Technical data 10-27 Overview 10-13 Pump element 14-15 Safety valve SV - C / SV - A 16-17 Installation dimensions 18-19 Low level indication 20-21 Explosion Drawing / General BOM 22-28 Delivery, returns and storage 29-30...

  • Page 3: Declaration Of Incorporation

    The special documentation that responds to the machine, has been prepared according to annex VII- part B. The manufacturer (documentation department, phone +86 400 6836 862, email: info@autol.net) obliges itself to pass on electronically the special documentation for partly completed machinery to individual national authorities upon request.

  • Page 4: Legal Disclosure

    E-Mail: info@autol.net Website: www.autolgroup.com Training courses In order to provide a maximum of safety and economic viability, Autol Technology carries out detailed training courses. It is recommended that the training courses are attended. For more information, please contact Autol Technology. Copyright ©...

  • Page 5: Safety Instructions

    ABDB Multiline Pump Disclaimer The manufacturer shall not be held responsible for damages caused by: § Non appropriate use faulty assembly, operation, setting, maintenance, repair or accidents § Use of inappropriate lubricants § Improper or late response to malfunctions § Unauthorized modifications of the product §...

  • Page 6: Assembly And Maintenance

    The use of other parts may rule out liability for the consequences of such use. For components, which are retrofitted by the operator, Autol Technology does not assume liability nor claims for compensation. Danger caused by the electrics The units may be connected to the power supply exclusively by appropriately trained qualified personal in conformity with the local connection conditions and regulation (e.

  • Page 7: Lubricant

    Cleaning The pump has an IP65 protection rating! It is not allowed to clean the Autol Technology pumps with a high-pressure washer. The high-pressure spray can allow water to penetrate the seals into the pump. We do not provide a warranty when high-pressure washers are used!

  • Page 8: Order Key

    ABDB Multiline Pump Order Key ABDB-05...
  • Page 9 ABDB Multiline Pump Order Key ABDB-15, ABDB-30...

  • Page 10: Technical Data

    Technical data Overview Autol Technology multi-point centralized lubrication pump type - ABDB has been widely used in industries like mining, metallurgy, textiles, food, ports, and heavy mechanical equipment, etc. This is a heavy duty pump that can withstand harsh conditions and deliver high quantities of grease.
  • Page 11 ABDB Multiline Pump Technical data Technical data for ABDB-05 Motor: Single-range 50Hz Multi-range 50Hz Muti-range 60Hz Motor type: T4A63 Construction type: Frame size: Flange: 140mm Shaft: D11x23 IP class: IP55 Rated voltage: 290/500 V AC 220-240/380-420V AC 250-275/440-480V AC Rated power: 0.12 kw 0.12 kw 0.12 kw...
  • Page 12 ABDB Multiline Pump Technical data Technical data for ABDB-15，ABDB-30 Motor: Single-range 50Hz Multi-range 50Hz Muti-range 60Hz Motor type: T4A71 Construction type: Frame size: Flange: 105mm Shaft: D14x30 IP class: IP55 Rated voltage: 290/500 V AC 220-240/380-420V AC 250-275/440-480V AC Rated power: 0.25 kw 0.25 kw 0.25 kw...

  • Page 13: Areas Of Application

    (Dia. A and B). In the large-scale progressive lubrication system, ABDB series pump can supply the lubricant with a set or multiple sets of progressive dividers and at least 1 or multiple pump elements (Dia. C and D).

  • Page 14: Pump Element

    ABDB Multiline Pump Pump Element Installation and removal of ABDB-05 pump element 1. Insert the pump element vertically into the pump outlet housing drilling (Dia. A). 2. Tighten the pump element clockwise with a torque wrench, the pre-set value of the torque wrench cannot be less than 43 Nm +/- 2 Nm* (Dia.
  • Page 15 ABDB Multiline Pump Pump Element Delivery rate adjustment of K6 and K7 pump element 1.Setting the delivery rate information 1.1 Undo the locknut ②. 1.2 To set the delivery rate, turn the adjusting bolt ③ in the relevant direction: Dia. 15.1 K6 & K7 Pump Element ●...
  • Page 16 ABDB Multiline Pump Safety Valve Type C: SV-C for PE (Standard Version) Safety valve Type C: without bypass function Safety valve Type C: Pre-set to 300 bar When the system pressure is higher than the pre-set Option for Manometer or manual Grease valve (300 bar), the safety valve opens, lubricant flows Nipple M10*1 from the safety valve overflow port out.

  • Page 17: Safety Valve Sv - C / Sv - A

    ABDB Multiline Pump Safety Valve Type A: SV-A for PE Safety valve Type A (SV-A): with bypass and indication pin function Safety valve Type A (SV-A): Pre-set to 300 bar When the system pressure is higher than the pre-set valve (300 bar), the safety valve opens, lubricant flows from the bypass of the safety valve and back to pump reservoir,indication pin moves out.

  • Page 18: Installation Dimensions

    ABDB Multiline Pump Installation Dimensions ABDB-05 with Gearbox 70:1 with plastic reservoir size 4/8 / 20 Liter * For ABDB-05, when a 70:1 ratio gear box is used, L = 342. ForABDB-05 with plastic reservoir pump, when the order key has only diference by the ultrasonic grease level monitoring sensor, the pump with sensor is 78 mm higher than without sensor pump.
  • Page 19 ABDB Multiline Pump Installation Dimensions ABDB-15 with Gearbox 50:1 or 100:1 with metal reservoir size 30 /60 / 100 Liter ABDB-30 with Gearbox 50:1 or 100:1 with metal reservoir size 30 /60 /100 Liter * For both ABDB-15 and ABDB-30, when a 50:1 ratio gear box is used, L = 346.5, when a 100:1 ratio gear box is used, L = 383.

  • Page 20: Low Level Indication

    ABDB Multiline Pump Ultrasonic level monitoring sensor Dia. B Standard symbol / Dia. C Connector V7 connection Dia. A Dimension for ultrasonic Dia. D Indicators monitoring sensor Technical data for ultrasonic level monitoring sensor General specifications: Sensing range: 6 to 550 mm Dead band: 0 to 60mm Standard target plate:...
  • Page 21 ABDB Multiline Pump Laser level monitoring sensor Dia. A Dimension for laser monitoring sensor Dia. B Standard symbol / Dia. D Indicators Dia. C Connector V7 connection Technical data for laser level monitoring sensor General specifications: Sensing range: 0.025 to 1.5 m Dead band: 0 to 25mm Standard target plate:...

  • Page 22: Explosion Drawing / General Bom

    ABDB Multiline Pump Explosion Drawing – ABDB-05 Pump 9.02 12.00 9.04 9.01 9.05 9.06 9.03 10.02 10.03 10.04 10.01 1.08 1.09 1.10 8.03 8.04 8.05 8.08 8.07 5.01 6.06 5.02 6.05 5.03 6.04 6.03 6.07 8.02 6.02 8.01 6.01 8.06 7.00 1.06 1.05...
  • Page 23 ABDB Multiline Pump General BOM - ABDB05 Pump Pos. Qty. Description Part No. 1.01 ABDB05 pump body, Φ200*85 20 3012004942 1.02 Hexagon socket head cap screws, M8*25-A2-70 3014000430 1.03 Copper washer, 8*12*1 3014000580 1.04 Rotary shaft sealing, TC-type 3024000140 1.05 Deep groove ball bearing, 16006 3014000647 1.06...
  • Page 24 ABDB Multiline Pump General BOM - ABDB05 Pump Pos. Qty. Description Part No. 6.02 Flat key, A8*32 3014000650 6.03 ABDB-05 eccentric wheel, Φ55*30 3012004944 6.04 Deep groove ball bearing, 6010 3014001636 6.05 Circlip for shaft, 50 3014001637 6.06 Circlip for shaft, 30 A-type 3014000172 6.07 Cylindrical pin, 4*8...
  • Page 25 ABDB Multiline Pump Explosion Drawing– ABDB-15 Pump 11.02 11.01 16.00b 11.03 11.04 12.01 12.02 12.03 12.04 5.00 9.04 9.05 9.06 6.00 9.01 9.02 9.03 13.06 13.05 13.04 13.03 13.07 13.08 13.02 13.01 1.07 1.06 1.05 1.04 1.02 1.03 4.01 1.01 4.02 4.03 4.04...
  • Page 26 ABDB Multiline Pump Explosion Drawing– ABDB-15 Pump 10.04 10.02 10.05 10.06 10.01 16.00a 10.03 7.03 7.08 7.07 7.06 7.01 7.02 7.06 14.00 8.00...
  • Page 27 ABDB Multiline Pump General BOM - ABDB15 Pump Pos. Qty. Description Part No. 1.01 ABDB05 pump body, Φ200*85 3012004946 1.02 Hexagon socket head cap screws, M8*25-A2-70 3014000430 1.03 Copper washer, 8*12*1 3014000580 1.04 Rotary shaft sealing, TC-type 3024000140 1.05 Deep groove ball bearing, 16006 3014000647 1.06 Circlip for hole, 55...
  • Page 28 ABDB Multiline Pump General BOM - ABDB15 Pump Pos. Qty. Description Part No. 9.01 ABDB perforate plate, Φ197*26 PA 3021000394 9.02 Deep groove ball bearing, 6205 3014000651 9.03 Circlip for hole, 52 3014000448 9.04 Hexagon socket head cap screws, M5*20-A2-70 3014000266 9.05 Flat washer, 5-A2...

  • Page 29: Delivery, Returns And Storage

    Storage AUTOL products are subject to the following storage conditions: § dry, dust- and vibration-free in closed premises § no corrosive, aggressive materials at the place of storage (e. g. UV rays, ozone) §...

  • Page 30: Installation

    ABDB Multiline Pump Step for Storage period from 6 to 18 months - Hose 1. Dismantle preassembled hose 2. Ensure that both sides of the hose remain open 3. Fill hose with new lubricant Storage period exceeding 18 months To avoid dysfunctions, consult the manufacturer before commissioning. The general procedure to remove the old grease filling corresponds to that of a storage period from 6 to 18 months Installation General information...
  • Page 31 ABDB Multiline Pump - Electrical connection Electric shock Make sure to disconnect the product from the power supply before carrying out any works on electrical components. Carry out the electrical connection according to the connection type of the pump, 1. Tailor the line for the power supply according to the respective connection diagram in these instructions or use pre-fabricated cable.

  • Page 32: Trouble Shooting

    ABDB Multiline Pump Trouble shooting Fault Possible cause Solution Pump does not run § Power supply to pump interrupted Check whether one of the indicated faults is present and - Superior machine is switched off remedy it in the frame of - Connection cable of pump is responsibilities.

  • Page 33: Shutdown And Disposal

    ABDB Multiline Pump Shutdown and disposal Temporary shutdown Temporarily shut the system down by: § Switching off the superior machine. § Disconnecting the product from the power supply. Final shutdown and disassembly The final shutdown and disassembly of the product must be planned and carried out by the operator in a professional manner and in compliance with all regulations to be observed.

This manual is also suitable for:

Abdb-05Abdb-15Abdb-30

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