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BOROSIL Labquest KBD202 Operating Manual

Kjeldahl digester
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KJELDAHL DIGESTER
OPERATING MANUAL
KBD202
KBD082
<IHS Lab Digester
KBD062
7
6
DEALER :
7
6
8
F
E
D
C
5
4
8
F
B
E
A
8
D
C
B
Dispensable pages: 2-4, deleted.
A
8
BOROSIL
PROJECTION METHOD:
TECHNOLOGIES
DRAWN BY:
ABHIMANYU
UNIT NO. 21 TO 24,
CHECKED BY:
ABHIMANYU
FIRST FLOOR, PLOT NO. 8,
ENGG. APPR.:
SREEJITH
INDIALAND GLOBAL
MATERIAL:
NA
INDUSTRIAL PARK,
COLOUR CODE:
NA
HINJEWADI PHASE 1,
PRODUCT CODE:
KBD061
PUNE - 411057
RELEASE FOR R & D
5
4
7
6
3
2
7
6
7
6
BOROSIL
TECHNOLOGIES
UNIT NO. 21 TO 24,
FIRST FLOOR, PLOT NO. 8,
INDIALAND GLOBAL
INDUSTRIAL PARK,
HINJEWADI PHASE 1,
PUNE - 411057
7
6
ASSEMBLY NO.:
ALL DIMENSIONS ARE IN MM
BLMAKBD06140000000
DRAWN DATE:
15-06-2019
DESCRIPTION:
BLOCK DIGESTER 08POSN 4X2
CHECKED DATE:
17-06-2019
APPR. DATE:
18-06-2019
QUANTITY:
01
AREA (SQ. FT.)
NA
SIZE:
DRAWING NO.
A3
FINISH:
NA
RELEASE FOR PRODUCTION
X
DATE:
16-12-2020
3
2
5
4
1
F
5
4
E
BOROSIL
PROJECTION METHOD:
TECHNOLOGIES
DRAWN BY:
ABHIMANYU
UNIT NO. 21 TO 24,
CHECKED BY:
ABHIMANYU
FIRST FLOOR, PLOT NO. 8,
SREEJITH
ENGG. APPR.:
INDIALAND GLOBAL
MATERIAL:
INDUSTRIAL PARK,
COLOUR CODE:
NA
HINJEWADI PHASE 1,
PRODUCT CODE:
KBD061
PUNE - 411057
RELEASE FOR R & D
5
4
D
C
ASSEMBLY NO.:
PROJECTION METHOD:
123456789123456789
DRAWN BY:
ABHIMANYU
DRAWN DATE:
01-01-2020
CHECKED BY:
ABHIMANYU
CHECKED DATE:
20-10-2018
B
APPR. DATE:
20-10-2018
ENGG. APPR.:
SREEJITH
QUANTITY:
MATERIAL:
NA
X
AREA (SQ. FT.)
NA
COLOUR CODE:
X
FINISH:
X
PRODUCT CODE:
X
RELEASE FOR R & D
X
RELEASE FOR PRODUCTION
5
4
A
GLCD NOAUTOLFT
REV.
BLFAKBD08200000000
00
WEIGHT:
30128.17 kg.
SCALE:1:6
SHEET 1 OF 16
1
3
3
ASSEMBLY NO.:
BLMAKBD06
DRAWN DATE:
CHECKED DATE:
APPR. DATE:
QUANTITY:
AREA (SQ. FT.)
FINISH:
RELEASE FOR PRODU
3
DESCRIPTION
SIZE:
DRAW
A3
X
DATE: 27-01
3

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Summary of Contents for BOROSIL Labquest KBD202

  • Page 1 KJELDAHL DIGESTER OPERATING MANUAL KBD202 KBD082 <IHS Lab Digester KBD062 ASSEMBLY NO.: BOROSIL PROJECTION METHOD: BLMAKBD06 TECHNOLOGIES DRAWN DATE: DRAWN BY: ABHIMANYU UNIT NO. 21 TO 24, CHECKED BY: ABHIMANYU CHECKED DATE: FIRST FLOOR, PLOT NO. 8, SREEJITH APPR. DATE: ENGG.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Sr. No. Particular Page No. Product Specifications Packing list of KBD202, KBD082 & KBD062 Safety and warning Safety Instructions Unboxing of the product KBD202 Unboxing of the product KBD082 Unboxing of the product KBD062 Product Identification of KBD202 Product Identification of KBD082 Product Identification of KBD062 Installation of KBD202...

  • Page 3: Specifications

    SPECIFICATIONS IHSLab:KBD082 PARAMETERS KBD202 KBD082 KBD062 Sap Code BLFAKBD20200000000 BLFAKBD08200000000 BLFAKBD06200000000 20 Position block digest- 8 Position block digester 6 Position block digester SAP Description er 4x5 No. Of Position 250 ml x 20 250 ml x 8 250 ml x 6 Material Of SS304, FRP &...
  • Page 4 PACKING LIST OF KBD202, KBD082 AND KBD062 Digestion Unit ................01 No. Level Shoes ..................10 Nos. Test Tube Tray ................01 No. Fume Extractor Tray ...............01 No. Drip Tray ..................01 No. Cooling Tray ................01 No. Stand Support Rod ................01 No. Stand LHS ..................01 No.

  • Page 5: Safety And Warning

    SAFETY AND WARNING Important operating and maintenance instructions Read the accompanying text carefully. Potential electrical hazards Only qualified persons should perform procedures associated with this symbol. Lifting hazard warning The digestion unit KBD202 weighs more than 47 kg and KBD082 weighs more than 30 kg.

  • Page 6: Safety Instructions

    SAFETY INSTRUCTIONS • Do not keep the unit on wet bench top. • Do not wash the unit with water. • Wipe the unit with dry cloth after usage. • Ensure no fluid is spilled on the top surface of the equipment and heater. •...

  • Page 7: Unboxing Of The Product Kbd082

    IHS Lab Digester: KBD082 UNPACKAGING INSTRUCTION: 1. Safely remove the foam from the box. 2. Remove fume extractor, Y-Connector and the test tubes from the box. ASSEMBLY NO.: BOROSIL ALL DIMENSIONS ARE IN MM PROJECTION METHOD: BLMAKBD06140000000 TECHNOLOGIES DRAWN BY:...

  • Page 8: Product Identification Of Kbd082

    D. FUSE HOLDER LHS STAND RHS STAND G. STAND SUPPORT H. TEST TUBE TRAY FUME EXTRACTOR TRAY DRIP TRAY COOLING TRAY BOROSIL PROJECTION M TECHNOLOGIES DRAWN BY: UNIT NO. 21 TO 24, CHECKED BY: FIRST FLOOR, PLOT NO. 8, ENGG. APPR.:...

  • Page 9: Installation Of Kbd082

    Instruction for installing digestion unit 1. Insert the leveling shoes at the base and tighten it. 2. Fix a stand as shown on the base unit using M8 screws and tighten it. ASSEMBLY NO.: BOROSIL PROJECTION METHOD: BLMAKBD06140000000 TECHNOLOGIES DRAWN DATE:...
  • Page 10 7. Now place the fume extractor tray onto the test tube holder, making sure the tabs provided in the ASSEMBLY NO.: ALL DIMENSIONS ARE IN MM fume extractor tray gets fitted into the slot provid- BOROSIL PROJECTION METHOD: BLMAKBD06140000000 TECHNOLOGIES DRAWN BY:...
  • Page 11 DATE: 16-12-2020 WEIGHT: 3012 viton tubing. 16. Please insert the viton tubing with the hose clamp to connect it to the Borosil scrubber unit via Y-Connector provided at the back of the equipment. KJELDAHL SCRUBBER KJELDAHL DIGESTER COOLING TRAY KJELDAHL DIGESTER ASSEMBLY NO.:...
  • Page 12 KJELDALH SCRUBBER KJELDAHL DIGESTER COOLING TRAY ASSEMBLY NO.: ALL DIMENSIONS ARE IN MM BOROSIL PROJECTION METHOD: BLMAKBD06140000000 TECHNOLOGIES DRAWN BY: ABHIMANYU DRAWN DATE: 15-06-2019 DESCRIPTION: UNIT NO. 21 TO 24, CHECKED BY: ABHIMANYU CHECKED DATE: 17-06-2019 FIRST FLOOR, PLOT NO. 8, ENGG.
  • Page 13 WORKING OF KBD202 AND KBD082 NEW PROCESS Block Temperature • In this mode, user needs to set desired temperature and time value. • Cursor indicates the current set parameter value where user can set de- sired set value using up down buttons. •...
  • Page 14 When ‘NEXT’ shows on the screen, users can edit the parameters/ NEXT: ramps until ‘START’ shows on the screen. START: When ‘START’ shows on the screen, users can start the digestion process. +RAMP: When user want to control different temperature for different time, so one can add ramp.
  • Page 15 • Graphical representation of set temperature and time parameters. • While in operation user can stop the process. If user presses ‘STOP’ , it displays the message below. • If within 3 seconds the user did not select either of the options, message disappears and process continues.
  • Page 16 • If user need not need scrubber delay time one can stop it. If user pressses ‘STOP’ it displays the mesaage below. • If selected NO, the process continues until remaining time. • If selected YES, Scrubber will turn OFF and ‘Process Complete’ message is displayed.
  • Page 17 PRESET 1. To avoid foaming and frothing ramps are provided. 2. By using PRESET/RAMP we can take an excess amount of acid for diges- tion(upto 20 ml). 3. RAMPING will be helpful for samples containing high fat, oil, carbohy- drates or high amounts of surface active agents. 4.
  • Page 18 EDIT: When ‘EDIT’ shows on the screen, users can enable the ‘EDIT’ mode. NEXT: When ‘NEXT’ shows on the screen, users can edit the parameters/ ramps until ‘START’ shows on the screen. START: When ‘START’ shows on the screen, users can start the digestion process.
  • Page 19 12. Arrow indicates the current controlling ramps, If more than one ramp is added the arrow will switch to next controlling ramp value after succes- sive time completion. NOTE: Remaining time will be shown in HOUR:MIN. 13. Graphical representation of set temperature and time parameters. 14.
  • Page 20 16. If selected NO, the process will continue until remaining time. 17. If selected YES, digestion will STOP and scrubber will continue to run until the scrubber delay time is reached. 18. Scrubber delay time will be count down till 00:00 or User can STOP scrubber delay time before the time complete.
  • Page 21 SETTINGS 1. HEATER SLOPE • Heater slope value will calculate the minimum time to reach current temperture to set temperature in New process mode. • So that the user just needs to put hold time at the desired set temperature. •...

  • Page 22: One Point Calibration

    • Scrubber delay time is the time after the process ends for extracting the fumes. • Scrubber will be ON for a given set time as remaining fumes get ab- sorbed. After the digestion has lead to clear liquid, an additional time of e.g.
  • Page 23 PROCEDURE 1. In this mode, the user needs to set two points, one which is (LCP) low calibration point and second is (HCP) high calibration point. 2. Place the master probe into the heater block to compare the tempera- ture. 3.

  • Page 24: Pid Parameter

    7. Wait a moment for the temperture to stabilize. 8. Once the temperature stabilizes, compare block ( C) temperature and the master (Ref) temperature, and note it down. 9. Now go to “Two point calibration” in setting mode, set and save the noted LCP and HCP temperature values, and the calibration done.

  • Page 25: Operating The Unit

    If the tester lights, switch off the unit, remove power cable from the wall and check earthing. If the problem persist, do not operate the unit and please contact Borosil Service Center. 5. Place the test tube with samples in the test tube holder and place it on the equipment.
  • Page 26 Now set the desired temperature required to digest the sample using PID controller. After setting time, press the START button. The PID controller switches on and it turns on the heater. For temperature setting please refer page no. 28. The heater automatically switches OFF after completion of set time. If in case, user wants to terminate the process in between, then press the STOP button.

  • Page 27: Troubleshooting

    If the heater is not • Check the power supply in mains. getting ON. • Check whether the switch is ON. • If the problem persists, please contact Borosil Service Center. KJELDAHL DIGESTER...
  • Page 28 KJELDAHL DIGESTER...

  • Page 29: Warranty Registration

    WARRANTY REGISTRATION Please handover this registration form to the distributor from where you have purchased this product. The warranty is valid only when this warranty registration form is received by us within 30 days from the date of purchase. 2002318015 Product: KBD202 KBD062 KBD082...
  • Page 30 KJELDAHL DIGESTER...
  • Page 31 Borosil’s service process. » Certain units can not be serviced / rectified at the buyer’s place and the units may have to be brought to Borosil’s service center as advised by Borosil’s representatives. » In no event shall Borosil be liable for consequential or incidental damages.
  • Page 32 Indialand Global Industrial Park, BKC, Bandra East, Mumbai - 51 Hinjewadi Phase 1, Pune - 411057 Write to us on above address. Maharashtra, India : CUSTOMER CARE CONTACT : Phone : 1800 22 4551 | Email : lab.support@borosil.com Website : www.labquest.co KJELDAHL DIGESTER...

This manual is also suitable for:

Labquest kbd082Labquest kbd062