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MTE HYDROCAL 1011 genX P Operation Manual

Portable dissolved gas analysis for power transformers and oil-filled electrical equipment
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genX
HYDROCAL 1011
P
Portable dissolved gas analysis
for power transformers and
oil-filled electrical equipment
Operation manual
genX
HYDROCAL 1011
P Operation Manual_R01
01.2025

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Summary of Contents for MTE HYDROCAL 1011 genX P

  • Page 1 genX HYDROCAL 1011 Portable dissolved gas analysis for power transformers and oil-filled electrical equipment Operation manual genX HYDROCAL 1011 P Operation Manual_R01 01.2025...
  • Page 2 D-21438 Brackel Germany Phone: +49 4185 5857 0 Fax: +49 4185 5857 68 E-mail: support@emh.de Copyright MTE Meter Test Equipment AG All rights reserved The contents of this publication can be modified without prior notice. Text, illustrations and programmes have been prepared with the greatest care.

  • Page 3: Table Of Contents

    Cleaning the printer ....................14 3.2.8 Ventilation ........................15 Operation ..........................16 General notes about menu navigation ................16 Switching on the HYDROCAL 1011 genX P / Start screen ..........16 4.2.1 Start screen ......................... 16 4.2.1.1 Control panels – Start screen ................16 4.2.1.2...
  • Page 4 4.3.6 DGA Menu - Setup - Oil Type ............35 4.3.7 DGA Menü – Setup - Enable / Disable O Measurement ..38 Database menu ......................39 4.4.1 Database - Admin / Customer data ..............40 4.4.1.1 Database - Admin / Customer data - Administrative record ....
  • Page 5 Versilon hose 200mm ....................130 6.1.9 Hose adapter (male) LM41 ..................130 Optional accessories ......................131 HYDROCAL 1011 genX P Battery Pack / H20R13120828901 ........131 6.2.1 HYDROCAL 1011 genX P Automotive Supply / H20Q11500828801 ......132 6.2.2 Technical data HYDROCAL HYDROCAL 1011 genX P ............134 General..........................

  • Page 6: General Information

    To prevent the loss of data, it is recommended to save the measurement data with the Windows-based optional software: HydroSOFT Hybrid App. Important: MTE and EMH accept no liability for any kind of data loss Advantages and special features genX...

  • Page 7: Operation

    Operation genX The operation of the HYDROCAL 1011 P is particularly user-friendly: Operation via a large 7” colour TFT touchscreen display (800x480 pixels). • Animations integrated into the firmware menu explain the entire analysis, step by step, to make • operation as simple and user-friendly as possible and to avoid undetected errors Integrated WLAN interface •...

  • Page 8: Safety Instructions

    Safety instructions The following safety instructions must be strictly adhered to when using the instrument. Otherwise no warranty claims can be made. genX Note: Before using the HYDROCAL 1011 P, please read and follow the operating- and safety instructions. Never close the ventilation opening for the ambient air supply. This is located on the front panel of the device, see also [3.2.8].

  • Page 9: Hardware Components

    Hardware components Device case 3.1.1 Opening genX To open the case, pull the locking levers on both sides of the HYDROCAL P upwards, Note: When the levers are snapped up, the case is vacuum compensated through the compensation openings behind the locking lever. After closing, the case is both water- and dust-proof. Note: A prerequisite for tightness is that the seals and their counterparts in the cover and on the locking levers are clean and undamaged.

  • Page 10: Installation Instructions

    3.1.2 Installation instructions genX Note: The HYDROCAL 1011 P must be placed straight and stable on a firm, non-slip surface. Place the device on a level surface. Alignment with a spirit level is not necessary. Possible deviations are detected by the integrated position sensor [3.1.2.1]. genX HYDROCAL 1011 P Operation Manual_R01...

  • Page 11: Position Sensor

    3.1.2.1 Position sensor To ensure measuring accuracy and process reliability, as well as environmental protection, a position genX sensor is integrated to monitor the correct position of the HYDROCAL 1011 P. The position sensor detects the angle of inclination of the device and a deviation from the horizontal is shown in the display via the spirit level.

  • Page 12: Operating Devices - Connections - Oil Sample Injection

    Operating devices – Connections – Oil sample injection After opening the two snap locks, the cover of the device can be moved upwards into the vertical position. Note: The device cover must be completely open during operation of the HYDROCAL genX 1011 P for sufficient ventilation.

  • Page 13: Sd Card

    3.2.5 SD card A 1 GB SD memory card is included in the delivery. The memory card is used to store measurement results and service data. genX Note: A memory card must be inserted in the HYDROCAL 1011 P before a measurement is taken.

  • Page 14: Power Supply

    3.2.6 Power supply genX The power supply of the HYDROCAL 1011 P is optionally via the mains input or via an auxiliary power supply. 3.2.6.1 Mains input / Fuse / On/Off switch Mains input: The mains connection cable [6.1] supplied is used for connection to the mains •...

  • Page 15: Loading Paper

    FEED key The FEED key can be used to advance the paper. When the FEED key is pressed, initially only one line is advanced. If the FEED key is pressed for more than 2 seconds, the paper is advanced permanently. SELF-TEST The printer is checked for its internal functioning by starting a printout in the self-test mode.

  • Page 16: Cleaning The Printer

    Suitable paper: For suitable paper, please refer to the table in the section Scope of delivery [6.1]. Note: Other types of paper may cause faults to occur. 3.2.7.3 Cleaning the printer After large print runs (and depending on the paper quality and adverse environmental conditions), it may be necessary to clean the print head, sensor and drive roller, especially if certain areas no longer print properly.

  • Page 17: Ventilation

    Alternatively, you can use a print head cleaning pen or a cleaning card to clean the printhead bar. Printhead bar 3.2.8 Ventilation The ventilation opening serves as an inlet and outlet point for the compressor (gas/air mixture of the measuring cell). Ventilation Openings Note: The ventilation holes must always be kept free to ensure air/gas exchange.

  • Page 18: Operation

    Operation General notes about menu navigation To facilitate the operation of the device in the respective screens, the menu sequence is documented in this manual in the respective chapter headings. See example: 4.4.3 DGA Menu - Setup - Alarm Setup genX Switching on the HYDROCAL 1011 P / Start screen...

  • Page 19: Display Fields - Start Screen

    4.2.1.1.1 Field colouring of the control panels Light yellow coloured field: Menu currently selected. See also [4.2.1.2]. Dark coloured field: Menu selection possible. Greyed out field: Not selectable / not available. 4.2.1.2 Display fields – Start screen Device Display of the device type. Serial number: Display of the serial number of the device.

  • Page 20: Dga Menu

    DGA menu In the DGA menu, oil analyses are carried out, results of the oil analysis currently being carried out are displayed and alarms are set. 4.3.1 DGA start screen initialisation / heating up genX When the HYDROCAL 1011 P is switched on, the device is automatically initialised, and the operating temperature of the measuring cell and extraction chamber is brought up to a temperature of 40°C.

  • Page 21: Dga Menu - Setup

    4.3.2 DGA Menu - Setup The following settings are made in the setup of the DGA menu: Configure alarms (Perform DGA adjustment) Currently not possible Select oil type Measurement enable / disable 4.3.3 Enabling and disabling submenus To be able to make settings in a submenu, it is sometimes necessary to release the setting beforehand. The release, locking and selection of submenus explained below can thus be used in all submenus.
  • Page 22 The release procedure is described below. To carry out the release, press the Release field Then tap with your finger on the empty field. Now the password can be entered via the numeric keypad. The default password is 999. The password can be changed see [4.4.3.6].
  • Page 23 Then press the green “Enter” Button. Then press the confirmation field for the setup. The released menu field is shown in colour. In addition, the following symbol indicates the released setup. To lock the release again, press the lock symbol. Afterwards, the release is locked, and no more changes can be made in the selection menus.

  • Page 24: Dga Menu - Setup - Alarm Setup

    4.3.4 DGA Menu - Setup - Alarm Setup Configuration of the alarms is carried out in the alarm setup. It is not necessary to unlock this menu. In the alarm setup, it is possible to save various transformer-specific threshold value data in a configuration and to get a quicker overview of possible breaches in result files later.

  • Page 25: High-High Alarm

    4.3.4.2 High-high alarm A high-high alarm is an extended high alarm with a second threshold (if a warning threshold is required first, for example) In the following image, you can see that the H alarm has been configured as a high-high alarm. This can be recognised by the fact that after accessing the alarm setup and selecting the measured variable (i.e.
  • Page 26 Then the following menu opens, in which the value must be clicked on again. Afterwards, the setting menu opens. genX HYDROCAL 1011 P Operation Manual_R01 Page 24/136...
  • Page 27 Here, the threshold value is entered via the numeric keypad and then confirmed with the green “Enter” button. Note: The three greyed-out symbols are not selectable for this device type. The “Exit” button brings you back to the alarm setup. genX HYDROCAL 1011 P Operation Manual_R01...

  • Page 28: Loading And Saving Alarm Configurations

    The threshold value of H is now displayed. In the symbol of the gas, the spanner has now changed to two arrows arranged in a circle. This means that an alarm configuration has been carried out for the gas concerned, but it has not yet been saved. One after the other, the alarm for each gas can be set in this way.
  • Page 29 To save the alarm configuration just created, press the “Save” button. There are two possibilities to save the alarm configuration: 4.3.4.3.1 Alarms / Select a new file name After pressing the “Save” button, the alarm configuration can be saved as a new file as follows: To save the data set under a new name, tap on “--- NEW FILE ---”.
  • Page 30 The dialogue window for entering the name appears. Then enter the name via the input mask and confirm it by pressing the green “Enter” key. genX HYDROCAL 1011 P Operation Manual_R01 Page 28/136...
  • Page 31 4.3.4.3.2 Alarms / Select an existing file name Note: The file is then overwritten. To do this, tap on the file name of the alarm configuration that is to be overwritten. After pressing the “Save” button, the alarm configuration can be saved as a new file as follows: If an existing alarm configuration shall be overwritten, the dialogue window for overwriting appears, in which the overwriting is confirmed once again by pressing the green button.

  • Page 32: Copying And Saving The Alarm Configurations Of Individual Measurement

    4.3.4.4 Copying and saving the alarm configurations of individual measurement parameters Entire alarm configuration parameters of a measurement type can be copied by pressing the “Copy” field. These alarm configuration parameters can be assigned to another measurement type by pressing the “Paste” field. To do this, first press the field (e.g.
  • Page 33 In the following picture you can see that mineral oil is activated as an oil type in the HYDROCAL genX 1011 Note: If an adjustment is to be carried out for another oil or Buchholz gas, it must first be selected and activated, see [4.3.6].
  • Page 34 After pressing the “Load” or “Load file for DGA adjustment” control field, a file selection dialog opens. The dialog displays the measurement results stored on the SD card. Touching the corresponding measurement result file opens the file that was created with the above- mentioned oil or Buchholz gas sample.
  • Page 35 If the results file is valid, the algorithm processes the values and displays them on the left. The laboratory results can be entered on the right-hand side. After pressing one of the Laboratory Result fields, the input dialog opens in which the respective value is entered in ppm.
  • Page 36 Furthermore, the gases that are to be adjusted must be selected by clicking on the respective fields to the left of the result fields. Only selected gases can be adjusted. After selection, the fields are highlighted in orange¨ The “Activate” control field is now displayed in color and can be pressed. After pressing it, the DGA adjustment is carried out.

  • Page 37: Dga Menu - Setup - Oil Type

    After successful adjustment, the following dialog appears: The DGA adjustment is now complete, and the menu can be left by selecting “End” on the control panel. 4.3.6 DGA Menu - Setup - Oil Type A selection of the oil type is possible if the menu field is displayed in colour.
  • Page 38 Afterwards, the suitable oil can be selected via the up/down arrows. Note: The range of oils displayed here and therefore selectable depends on the calibration curves genX ordered for the 1011 P ab. Mineral oil is available as standard, all others are optional And by pressing “Enter”, the selection will be confirmed.
  • Page 39 By clicking on the Save field, the selected oil type is saved and activated. By clicking on the Cancel button, the process is aborted To lock the release again, press the lock symbol. The release is then locked, and no more changes can be made in the selection menus. genX HYDROCAL 1011 P Operation Manual_R01...

  • Page 40: Dga Menü - Setup - Enable / Disable O Measurement

    4.3.7 DGA Menü – Setup - Enable / Disable O Measurement If the measurement of the oxygen/nitrogen concentration in the oil is not desired, this measurement can be deactivated via the user interface. This shortens the entire measurement cycle by around 25 minutes and the results of the remaining measurements are therefore available earlier.

  • Page 41: Database Menu

    Database menu In the database menu, the stored results can be displayed, and the basic settings of the device and the customer can be made. Admin: Enter and manage customer data, stations and transformers, see [4.4.1] Results: For accessing and viewing results, see [4.4.2] Parameters: Basic settings of the device, see [4.4.3] genX HYDROCAL 1011...

  • Page 42: Database - Admin / Customer Data

    4.4.1 Database - Admin / Customer data In the “Admin” menu, customer-specific data can be entered, stored in a database and retrieved from it. These are as follows: Company: Entry of customer data Station: Entry of data of the stations Transformer: Entry of data of the transformers.

  • Page 43: Database - Admin / Customer Data - Administrative Record

    4.4.1.1 Database - Admin / Customer data - Administrative record If you click on the field “Load/Save” in the start menu, the file manager for administrative data records opens. Administrative data records consist of a data record with company, station and transformer data. To load a data set, tap on the “Load”...

  • Page 44: Database - Admin / Customer Data - Company

    4.4.1.2 Database - Admin / Customer data - Company After tapping on a field (either on the symbol field or directly in the grey field next to it), the following company data can be entered: Name (this is the value that is displayed in the overview) •...
  • Page 45 If you click on the field “Load/Save” in the submenu for entering the company data, the file manager for company data opens. This is where the company data is managed. In contrast to the administrative data records, these consist only of the company data.
  • Page 46 By pressing this button, a company address, or a folder can be deleted. Thereafter, select the item to be deleted, then a deletion is possible after a further confirmation By pressing this button, the name of a company address can be renamed. Select a company address from the data records after pressing the button;...

  • Page 47: Database - Admin / Client Data - Station

    4.4.1.3 Database - Admin / Client Data - Station After tapping on a button (either on the symbol or directly in the grey field next to it) that is to be filled in, the following station data can be entered: Name (this is the value that is displayed in the overview) •...

  • Page 48: Database - Admin / Customer Data - Transformer

    4.4.1.4 Database - Admin / Customer Data - Transformer After tapping on a button (either on the symbol or directly in the grey field next to it) which is to be filled in, the following transformer data can be entered: Serial number •...

  • Page 49: Database - Results

    For explanations of the fields on the left side of the data manager and the entry of data, see [4.4.1.3]. 4.4.2 Database - Results In the database menu, saved test results can be accessed and managed via the item “Results”. After the data manager menu has been called up, the “Load”...
  • Page 50 After selecting a test result data set, the following screen content appears: The following display options can be selected via the control panels on the left side: Bar graph of measurement results Measured value history as line graph (only possible with more than one measured value) Measurement history as a table in text form Measurement history as Duval triangle...

  • Page 51: Database - Results - Chart / Bar Graph

    4.4.2.1 Database - Results - Chart / Bar graph The following information is contained in the screen header: File name DGA-Res_2020-05-28_07-52 • Storage date/time 28.05.2020 07:52 • Number of the measurement/of 1 / 9 • • Company • Station Labor Transformer Measuring site (Messplatz) •...
  • Page 52 The amount of test results is displayed in the header by the designation 1/9. To see all test results, simply touch the screen and swipe left/right or use the horizontal scroll bar. The arrow keys can be used to retrieve further measurements (in the example 2...9) of this test result file.

  • Page 53: Database - Results - Graph / Line Graph

    4.4.2.2 Database - Results - Graph / Line graph The previously selected test result file [4.4.2] consists of 9 measurements. In the following images, the test results are displayed in the line graph in chronological order. Note: In the result field, as in the bar graph, there are two different scales on the left and right side. Therefore, a direct comparison of the lines of different gases can lead to misjudgments.
  • Page 54 Buttons with a yellow background indicate gases shown on the screen, whereas a blue background indicates hidden gases. To make hidden gases visible, use the up/down buttons. After tapping on a specific point in the line graph, the measurement results determined for this point become visible.

  • Page 55: Database - Results - Table

    The result field contains the following information in detail: • Measurement date/time 02.06.2020 13:03:14 Line color • Allocation to the scaling ◄ • • Concentrations in ppm • • The vertical red line indicates the exact location in the timeline 4.4.2.3 Database - Results -...

  • Page 56: Database - Results - Diagnosis / Duval Triangle

    The following information is provided in the results field of the screen: Day of 28.05.20 • Time of the measurement • 07:52 • … Level / concentration in ppm 86, 10, … • Limit 1 / Hi-Alarm [4.3.4.1] 50, ---, … •...

  • Page 57: Database - Results - Display / Printout

    The zoom fields can be used to include a range, i.e. several measurement results, in the Duval diagnosis. In the example below, two measurement results (8...9 / 9). With Zoom + the range becomes smaller, with Zoom - the range to be viewed is extended 4.4.2.5 Database - Results -...
  • Page 58 Result: 2..9 / 9 Gas in Oil Analysis: Date: 28.05.2020 Time: 12:24 123ppm 69ppm 95ppm 26ppm 55ppm 90ppm 95ppm ..: ..ppm ...: In case there are more entries than visible, you can use the scroll bar on the right to see all results or by swiping up/down directly on the screen.
  • Page 59 The control fields on the left can be used to carry out additional actions: Jump to the top of the list Jump up one page Jump down one page Jump to the end of the list Print the list Note: After pressing the field “Print”, the printout is started immediately. By pressing “Print” again, the printout can be cancelled.

  • Page 60: Database - Setup / Device Settings

    4.4.3 Database - Setup / Device settings genX In the parameter menu of the database, the basic device settings of the HYDROCAL 1011 P can be defined. These include communication settings, time, menu language and operator data. The status bar shows the Lan IP address and the WLAN access point name. genX The setup menu offers the following menu items to setup the HYDROCAL 1011 Communication...

  • Page 61: Database - Setup - Communication - Ethernet

    4.4.3.1 Database - Setup - Communication - Ethernet In order to be able to make settings in this menu, the following must be enabled [4.3.3] After releasing [4.3.3], the following settings can be done: WLAN Common genX HYDROCAL 1011 P Operation Manual_R01 Page 59/136...
  • Page 62 4.4.3.1.1 Database - Setup - Communication - Ethernet - The LAN setting -> DHCP determines how the configuration files are assigned in the LAN network. The field “DHCP mode” offers the following setting options: No automatic IP address assignment DHCP off: •...
  • Page 63 DHCP server: The IP field opens a menu in which IP settings can be made. genX IP address: IP address of HYDROCAL 1011 Subnet: Subnet screen Gateway: Standard gateway DNS Domain Name Server: DNS server genX HYDROCAL 1011 P Operation Manual_R01 Page 61/136...
  • Page 64 DHCP IP: Base address of the DHCP address pools DHCP N: Number of addresses in the DHCP pool 4.4.3.1.2 Database - Setup - Communication - Ethernet - WLAN The WLAN setting -> DHCP determines how the configuration files are assigned in the WLAN network. The field “DHCP mode”...
  • Page 65 DHCP client: DHCP server: genX HYDROCAL 1011 P Operation Manual_R01 Page 63/136...
  • Page 66 The IP field opens a menu in which IP settings can be made. For more details, see [4.4.3.1.1]. The WLAN mode can be set by repeatedly pressing the WLAN field WLAN off: genX HYDROCAL 1011 P Operation Manual_R01 Page 64/136...
  • Page 67 WLAN AP (access point): WLAN Point-to-Point: genX HYDROCAL 1011 P Operation Manual_R01 Page 65/136...
  • Page 68 Further setting options in the WLAN menu are as follows: WLAN AP (Access Point) genX The settings are made here if the HYDROCAL 1011 P is used as an access point. Name, password and the respective encryption type can be set here. Reset The "AP name"...
  • Page 69 A password made up of the given number of characters must be allocated for the respective selection. Password The password is entered here. A password is not mandatory. In this case, "None" is selected on the left-hand side The allocation of a password is urgently recommended, however, to protect wireless access to the device.
  • Page 70 For hidden networks, it is possible to touch the following field to open an input window where the name of the WIFI network can then be entered. Entry for hidden networks The “Security” and “Password” settings in this menu are analogous to the previous section. 4.4.3.1.3 Database - Setup -...

  • Page 71: Database - Setup - Communication - Clock

    4.4.3.2 Database - Setup - Communication - Clock The time and date are shown in the bottom right-hand corner of the display. This time is used as a time stamp for measurement recordings. Note: If the device is not operated at the mains for a longer period, the time may have to be reset. In the following image, no settings are possible yet, as indicated by the greyed-out fields.
  • Page 72 Date / Manual setting of the date NTP Sync. / Selection of whether network synchronization is to be selected DST Summer / Settings for Daylight Saving Time 4.4.3.2.1 Database - Setup - Communication - Clock - NTP Server After activating the field “NTP Server”, an input mask opens in which the address of the NTP server is entered.
  • Page 73 4.4.3.2.2 Database - Setup - Communication - Clock - UTC Offset After activating the field “UTC Offset”, the offset from the UTC to the respective country can be entered in the opening input field. After entering the address, confirm with the green “Enter” key and exit the input mask. 4.4.3.2.3 Database - Setup -...
  • Page 74 4.4.3.2.4 Database - Setup - Communication - Clock - Date After activating the field “Date”, the current date can be entered manually in the opening input field. After entering the address, confirm with the green “Enter” key and exit the input mask. 4.4.3.2.5 Database - Setup -...
  • Page 75 4.4.3.2.6 Database - Setup - Communication - Clock - Daylight saving time By pressing the field “DST Summer”, settings for daylight saving time can be made in the opening input field. First, one of the selection fields on the left is activated. After the individual fields in the central area have been touched, an input window opens where the respective settings can be made.

  • Page 76: Database - Setup - Communication - Help

    4.4.3.3 Database - Setup - Communication - Help genX In this menu, settings can be made for the help text key on the HYDROCAL 1001 After pressing the “Help” field, the menu for activating the function “Tool Tips” opens. After pressing the time field (or the right “Help” field), the time for which the help text is to be displayed can be set in the menu that now opens.

  • Page 77: Database - Setup - Communication - Beeper

    Now a help text is displayed in the lower left corner of the screen each time a field is pressed. 4.4.3.4 Database - Setup - Communication - Beeper In this menu, the beeper can be switched on or off when the touch screen of the HYDROCAL 1011 genX P is touched.

  • Page 78: Database - Setup - Communication - Language

    4.4.3.5 Database - Setup - Communication - Language genX In this menu, the menu language used by the HYDROCAL 1001 P can be set. After selecting the “Language” field, the menu for selecting the language opens. In the following image, no settings are possible yet, as can be seen from the greyed-out fields.

  • Page 79: Database - Setup - Communication - Operator

    4.4.3.6 Database - Setup - Communication - Operator genX In this menu, the operator identification for the HYDROCAL 1011 P can be set. In addition, the default password (999) to enable submenus can be changed. The operator identification appears on the start screen.
  • Page 80 After entering the operator identification, this is confirmed by pressing the green “Enter” field. After selecting the “Password” field, the setting screen opens in which the password can be changed. Confirmation is made by pressing the green “Enter" button. NOTE: When changing the password, please remember the new settings. After changing the password and confirming it with the green “Enter”...

  • Page 81: Measuring Procedure

    Measuring procedure 4.5.1 Safety instructions for the measuring procedure Attention: Always tighten the oil container until only hand-tight without the use of tools. Note: When assembling, as well as inserting, the oil container, pay attention to the instructions see [4.7.4.2]. Note: During all work, ensure that the oil container is stored upright.
  • Page 82 The device starts the filter check by pressing the OK button. Pressing the Stop button cancels the process, see [4.5.2.1]. genX HYDROCAL 1011 P Operation Manual_R01 Page 80/136...
  • Page 83 If, when checking the filter status, it is determined that something is wrong with the filters, the status is set to Replace filter After replacing the filter [4.7.4.3], the ‘Next’ control field is highlighted in color. After touching ‘Next’, the filter status check starts again. genX HYDROCAL 1011 P Operation Manual_R01...

  • Page 84: Abort

    After the filters have been checked again, you will be prompted to clean the extraction unit An advisory tone supports the request to clean the extraction device. 4.5.2.1 Abort It is possible to abort by pressing “Stop”. Note: The Stop key must be pressed for at least 3 seconds to cancel the operation. After that, an expiring clock and a hint appear in the status bar.

  • Page 85: Removing, Cleaning And Reinserting The Oil Container

    4.5.3 Removing, cleaning and reinserting the oil container Note: Observe the instructions chapter [4.7.4.2]. genX HYDROCAL 1011 P Operation Manual_R01 Page 83/136...
  • Page 86 Push the sliding block of the connection unit back as far as it will go and hold it. genX With the sliding block pushed back, pull the oil container out of the HYDROCAL 1011 genX HYDROCAL 1011 P Operation Manual_R01 Page 84/136...
  • Page 87 Unscrew the oil container in the direction of the arrow Note: When cleaning the lower part of the oil reservoir, the upper part of the oil reservoir must be stored upright. genX HYDROCAL 1011 P Operation Manual_R01 Page 85/136...
  • Page 88 Clean the oil container with a lint-free, dry cloth. Close the oil container in the direction of the arrow. Note: Carefully position the thread and tighten the container by hand without using tools. genX HYDROCAL 1011 P Operation Manual_R01 Page 86/136...
  • Page 89 Push back the sliding block of the connection device and hold it. genX With the sliding block pushed back, position the oil container in the HYDROCAL 1011 After it is released, the sliding block of the connection device is automatically brought into the starting position by spring pressure.
  • Page 90 genX The HYDROCAL 1011 P recognizes the insertion of the oil container. The following screen is displayed: An advisory tone signals the request to select “Next”. Pressing “Next” starts the zero measurement of the device. Note: There is currently no oil or Buchholzgas in the oil container. Note: Before the zero measurement, a memory card must be inserted into the genX HYDROCAL 1011...

  • Page 91: Measuring Buchholz Gas

    Measuring Buchholz gas 4.6.1 Baseline Measurement The device automatically performs a cleaning and performs a baseline measurement. This process takes approx. 10 minutes. The progress of this process is indicated by a blue bar and the remaining time in minutes on the display. The contents of the following images are displayed in sequence: Cleaning Baseline Measurement genX...

  • Page 92: Injecting A Buchholz Gas Sample

    Once the cleaning and baseline measurement have been completed, the following screen appears with the request to inject the Buchholz gas sample. A notification sound signals the request for sample injection. The Buchholz gas sample must now be injected by the user as described below. 4.6.2 Injecting a Buchholz Gas Sample A qualitative and representative Buchholz gas sample is crucial for a reliable diagnosis with the...
  • Page 93 Fill the sample syringe with 10 ml Buchholz gas sample. Attention: The sample volume must be exactly 10 ml, otherwise deviations in the measurement results genX of the HYDROCAL 1011 P may occur. The 2-way valve is still closed, it is not possible for the Buchholz gas to escape. genX HYDROCAL 1011 P Operation Manual_R01...
  • Page 94 Connect the syringe by means of the quick coupling plug (use the quick coupling plug from the scope of delivery). Open the 2-way valve genX HYDROCAL 1011 P Operation Manual_R01 Page 92/136...
  • Page 95 Inject the complete Buchholz gas-Sample into the container by pressing the glass plunger. Note: Slowly press down the glass plunger of the syringe with moderate pressure. If too much pressure is applied, the syringe may be damaged and there is a risk of injury. After injecting the Buchholz gas sample, press the ‘Next’...
  • Page 96 To remove the syringe, release the locking mechanism of the quick contact by pressing in the ejector lever. Note: The quick contact plug is ejected by spring pressure. Hold the syringe firmly. To prevent possible lifting of the oil container, the oil container is held in place when the quick contact is pulled out.
  • Page 97 genX After removing the syringe from the HYDROCAL 1011 P, press the “Next” button. Then the extraction and measurement of the Buchholz gas sample begins. This process takes about 11 minutes. The progress is indicated by a blue bar and the remaining time in minutes on the display.
  • Page 98 Removal and cleaning of the gas container is now carried out as described in chapter [4.5.3]. If the user does not remove and clean the gas container, an acoustic signal sounds. Note: Emptying and cleaning the gas container is mandatory! Observe the instructions as mentioned in chapter [4.7.4.2].
  • Page 99 After the status Cleaning, a new measurement can be started [4.5]. genX HYDROCAL 1011 P Operation Manual_R01 Page 97/136...

  • Page 100: Oil Measurement

    Oil Measurement 4.7.1 Baseline Measurement The device now automatically carries out a cleaning process followed by a baseline measurement. This process takes about 30 minutes. The progress of this process is indicated by a blue bar and the remaining time in minutes on the display. The contents of the following images are displayed one after the other: Cleaning genX...
  • Page 101 Baseline measurement After completion of cleaning and baseline measurement, the following screen appears with the request to inject the oil sample. A beep indicates the request to inject the sample. Now the oil sample must be injected by the user as described below. genX HYDROCAL 1011 P Operation Manual_R01...

  • Page 102: Injecting An Oil Sample

    4.7.2 Injecting an oil sample A qualitative and representative oil sample is crucial for a reliable diagnosis with the HYDROCAL 1011 genX P. Even the most sophisticated extraction or diagnostic method cannot compensate for a faulty sample collection. Oil sampling must be carried out in accordance with IEC 60567. Fill the supplied oil sample syringe with 100 ml of the oil sample.
  • Page 103 The 3-way shut-off valve is still closed, oil leakage is not possible. genX HYDROCAL 1011 P Operation Manual_R01 Page 101/136...
  • Page 104 Connect the syringe by means of the quick coupling plug (use the quick coupling plug from the scope of delivery). Open the 3-way shut-off valve genX HYDROCAL 1011 P Operation Manual_R01 Page 102/136...
  • Page 105 Inject the complete oil sample into the oil container by pressing the glass plunger. Note: Slowly press down the glass plunger of the syringe with moderate pressure. If too much pressure is applied, the syringe may be damaged and there is a risk of injury. When the syringe is completely empty, the 3-way stopcock is closed and the rest of the oil sample genX can flow from the hose into the oil chamber of the HYDROCAL 1011...
  • Page 106 genX Then press the “Next” button on the HYDROCAL 1011 P, and the following screen appears: To remove the syringe, release the locking mechanism of the quick contact by pressing the ejector lever. Note: The quick contact plug is ejected by spring pressure. Hold the syringe firmly genX HYDROCAL 1011 P Operation Manual_R01...
  • Page 107 Note: The quick contact plug is ejected by spring pressure. Hold the syringe firmly. To prevent possible lifting of the oil container, the oil container is held in place when the quick contact is pulled out. Note: Due to the manufacturing process, it can happen that the quick contact on the oil container has been mounted by 180°...
  • Page 108 Measuring After the successful completion of the measurement, the following screen content appears. The control fields of the results (table, overview diagram and snapshot) are now no longer greyed out and can be selected freely. The prompt for cleaning the extraction device appears. Attention: The results must be saved by the user.

  • Page 109: Measurement Results

    4.7.3 Measurement results 4.7.3.1 Viewing the measurement results By pressing the button “Table”, the measurement results are displayed as a table. By pressing the button “Chart”, the measurement results are displayed as a bar graph. genX HYDROCAL 1011 P Operation Manual_R01 Page 107/136...

  • Page 110: Printing And Saving The Measurement Results

    By pressing the button “Diagnosis”, the measurement results are displayed in the Duval triangle. Note: See also Database menu – Results chapter [4.4.2] 4.7.3.2 Printing and saving the measurement results After pressing the button “Save”, the measurement results can be printed and saved as displayed.
  • Page 111 4.4.2]. Customer data can be entered in advance or retrieved as described in chapter [ After pressing the control field "Save", the data manager opens, which has already been explained in detail in chapter [4.4.2] Now press genX HYDROCAL 1011 P Operation Manual_R01 Page 109/136...
  • Page 112 After pressing , the input field for the file name opens. Here you can accept the suggested name (DGA-Res_YYYY-MM-DD_HH-MM / date and time of the measurement result file) or enter an individual name via the keypad. To confirm the entered data, touch the green “Enter” button. Merging measurement results Another possibility to store measurement results is to merge measurement results, in order to read a trend in the results over the course of several measurements;...
  • Page 113 Another variant for appending is to append the measurement result to an already existing measurement result file. To do this, first select "Save". After pressing the control field "Save", the data manager opens. Here, an existing file is selected to which the new measurement result is to be attached.

  • Page 114: Remove, Empty, Clean And Reinsert The Filled Oil Container

    4.7.4 Remove, empty, clean and reinsert the filled oil container. Note: Observe the instructions chapter [4.7.4.2]. 4.7.4.1 Removing, emptying and cleaning the oil reservoir Push the sliding block of the connection unit backwards as far as it will go and hold it. genX HYDROCAL 1011 P Operation Manual_R01...
  • Page 115 genX With the sliding block pushed back, pull the oil reservoir upwards out of the HYDROCAL 1011 Unscrew the oil reservoir in the direction of the arrow genX HYDROCAL 1011 P Operation Manual_R01 Page 113/136...
  • Page 116 Note: When cleaning the oil reservoir, the upper part must be stored upright. Empty the oil reservoir Note: Ensure that the oil is disposed of in an environmentally friendly manner genX HYDROCAL 1011 P Operation Manual_R01 Page 114/136...

  • Page 117: Additional Cleaning Of Contacts, Checking Of Seals And Filters

    Clean the oil reservoir of the oil container with a suitable cloth. Note: Ensure that oil-soaked cloths are disposed of in an environmentally friendly manner. 4.7.4.2 Additional cleaning of contacts, checking of seals and filters. Note: Do not turn the oil container upside down, as otherwise oil sample residues may get into the filters and thus impair the measurements.
  • Page 118 Clean the contacts of the oil moisture measurement with a suitable cleaning tool (cloth, brush) to remove oil film and foreign bodies. Check the contacts for possible damage. Remove oil film and foreign bodies from contacts of the upper part with a suitable cleaning tool (cloth, brush).
  • Page 119 Check all openings for obstructions, carefully remove possible foreign bodies with suitable cleaning tools (cloth, brush). Note: Do not turn the oil container upside down, as otherwise, oil sample residues may get into the filters and thus impair the measurements. Check the oil container seal.
  • Page 120 Check the 2 seals of the sliding block. Both the seal on the sliding block and the opposite contact surfaces on the filters must be free of dust, undamaged and free of foreign bodies. Check the filters: The filters must be free of oil, dust and foreign bodies. The filter housings must also be undamaged and clean.

  • Page 121: Changing The Oil Filters

    4.7.4.3 Changing the Oil Filters Gently push back the blue fastening ring. Pull the filters out of their socket. • • Insert the new filters into their socket. Release the blue fastening ring. • • Note: Ensure that filters are disposed of in an environmentally friendly manner. genX HYDROCAL 1011 P Operation Manual_R01...

  • Page 122: Assembling The Oil Container And Inserting It Into The Device

    4.7.4.4 Assembling the oil container and inserting it into the device Close the oil container in the direction of the arrow. genX HYDROCAL 1011 P Operation Manual_R01 Page 120/136...
  • Page 123 Note: Carefully position the thread and tighten the container by hand without using tools. Push back the sliding block of the connection device and hold it. genX With the sliding block pushed back, insert the oil container into the HYDROCAL 1011 Note: Make sure that the seals of the sliding block are correctly seated [4.7.4.2].
  • Page 124 The sliding block of the connection device is automatically brought into the starting position by spring pressure after it is released. After the oil container is cleaned and reinserted, the following screen appears: Furthermore, the control fields of the results (table, overview diagram) are free for selection. genX HYDROCAL 1011 P Operation Manual_R01...
  • Page 125 The measurement process is completed when the measurement results are saved. Note: After starting a new measurement, the results are only available in the database when they were saved, see chapter [4.7.3.2]. A prompt for a new measurement appears below. An advisory tone signals the request to select “Next”.

  • Page 126: Troubleshooting / Errors

    Troubleshooting / Errors General points Unexpected failure of the device may still occur despite high quality standards. Many problems can be solved by working through the following steps of the on-site analysis. If this is not successful, remote diagnosis is possible by contacting our service department at support@emh.de. On-site fault analysis 5.2.1 Display is dark...

  • Page 127: Filter Contaminated

    5.2.4 Filter contaminated genX If the filters are heavily contaminated, this is detected by the Hydrocal 1011 P during extractionand shown as a message on the display. In this case, both filters must be replaced. genX The filter can be changed after the Hydrocal 1011 P has completed its measuring cycle.

  • Page 128: Diagnosis With The Hydrocal Service Tool

    Diagnosis with the HYDROCAL Service Tool If a fault occurs, all the device data should be read out before any further actions are taken. The software HYDROCAL Service Tool is available for this purpose. HYDROCAL Service Tool (HCalServTool.exe) is a help software for the devices in the HYDROCAL family. The software is mainly used for: Updating firmware and setting parameters for the HYDROCAL devices •...
  • Page 129 4. Skip message [Prepare Service Data Read] by touching 5. Enter the last DGA analysis data or mark as unknown [Unknown]. Note: Either DGA analysis data must be entered or a tick placed next to [Unknown]. Otherwise it is not possible to read out the service data. 6.
  • Page 130 The list of measurements is loaded from the device. The measurement to be analysed must • be selected and the process terminated with OK. Reading of the service data is shown in the field highlighted green. The storage location of the •...

  • Page 131: Accessories Hydrocal 1011 Genx P

    genX Accessories HYDROCAL 1011 Scope of delivery genX The following accessories are included in the delivery of a HYDROCAL 1011 Quantity in Position Scope of Designation Order number* delivery Cold-device connection cord H0KF43520180000 Spare thermal paper rolls for printer H0Z0ROLLPAPER04 Glass syringe 100 ml H0HH20605275100 Syringe filter...

  • Page 132: Syringe Filter

    6.1.4 Syringe filter 6.1.5 3-way shut-off valve 6.1.6 Quick coupling plug hose connection 6.1.7 Versilon hose 100mm 6.1.8 Versilon hose 200mm 6.1.9 Hose adapter (male) LM41 genX HYDROCAL 1011 P Operation Manual_R01 Page 130/136...

  • Page 133: Optional Accessories

    Optional accessories genX The following accessories can be ordered as an option for the HYDROCAL 1011 HYDROCAL 1011 genX P Battery Pack / H20R13120828901 6.2.1 Consists of: Battery Pack • genX HYDROCAL 1011 P AC Charger / H1H2MASCOT24151 • Connecting cable Battery Pack / HC 1011genX P / H1KZ009B4130100 •...

  • Page 134: Hydrocal 1011 Genx P Automotive Supply / H20Q11500828801

    genX Connection diagram for HYDROCAL 1011 P supply via Battery Pack (right side) and charging of Battery Pack (left side): genX 6.2.2 HYDROCAL 1011 P Automotive Supply / H20Q11500828801 Consists of: Voltage transformer • Connecting cable Car Adapter / H1KZ009B4920100 •...
  • Page 135 Connection diagram for HYDROCAL 1011 genX P supply via Automotive Supply genX HYDROCAL 1011 P Operation Manual_R01 Page 133/136...

  • Page 136: Technical Data Hydrocal Hydrocal 1011 Genx P

    genX Technical data HYDROCAL HYDROCAL 1011 General Power supply: 88 VAC ... 264 VAC 47 … 63 Hz 20 VDC … 28 VDC 24 VDC supply: Auxiliary voltage: 20...28 VDC Power consumption: max. 130 W Housing: Hard plastic housing Dimensions: W 447 x D 297 x H 187 mm Weight: approx.

  • Page 137: Working Principle

    Measurement of dissolved moisture in oil Accuracy Measuring quantity Measuring range Moisture in oil measurement Moisture in oil H 0 .. 100 % ± 3% (absolute) Moisture in oil in mineral oil 0 .. 150ppm ± 3% ± 3ppm Moisture in oil in ester 0 ..

  • Page 138: Dimensions Hydrocal 1011 Genx P

    Dimensions HYDROCAL 1011 genX P genX HYDROCAL 1011 P Operation Manual_R01 Page 136/136...

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