aikron A30 Operation Manual

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(Version 5.0)

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Summary of Contents for aikron A30

Page 1 (Version 5.0)
Page 2 Softkey Indication System Parameter Bolt Hole Function Setting ABS/INC Conversion Grid Hole Function Metric/Imperial Simple R Function Conversion SDM Coordinate Smooth R Function Value Half Pocket Function Probe Measuring Calculator Foot Switch Axis Summing Function Radius/Diameter Signal Test Conversion Compensation Vectoring Function 45°...
Page 3: Keypad Layout
Keypad Layout Numeric Button Axis Selection Button Value Zero Button ABS/INC Conversion Button Enter Button Function Button Direction Button Half Value Button Retrun Button Keypad Layout...
Page 4: Table Of Contents
Content 1. System Parameter Setting Setting is Setting is Summing ata lear eypad est Function ey Setting Setting ptional ommunication ptional 2. Fundamental Function ero alue eco ery 2.2 mperial and etric on ersion oordinate nputting 1 2 Function S and on ersion Po er o emory...
Page 5 Content 3.4 Smooth R Function 3.5 Pocket Function 3.6 Probe Measuring 3.7 Foot Switch Function (Optional) 3.8 Radius and Diameter Conversion 3.9 Vectoring Function 3.10 Taper Measuring Function 3.11 Tool Offsets Function 3.12 Relay output (Optional) 3.13 Distance to Go 3.14 Signal Test Function 3.15 Constant Surface Speed Function(Optional) 4.
Page 6 a a e e 1.1 DRO Setting DRO setting includes: Machine Type · Number of Axis · Value Recovery · Feed rate · Brightness · Background · Dynamic Displaying · Language · Buzzer · Machine Type: · Press set button to switch.(Milling,Lathe,Grinder,EDM) Number of Axis: ·...
Page 7: Is Setting
a a e e Buzzer: · Press set button to enable or disable the buzzer . 1.2 Axis Setting Axis setting includes: Axis Selection · Encoder Selection · Resolution Setting · Direction Setting · Thread Pitch · Decimal Digits · Port Mapping ·...
Page 8: Is Summing
a a e e (2) When the encoder type has been set as 1-Rotary Encod, 2-Rotary Encod,3-Rotary Encod,press numerical button or set button to input the corresponding resolution. Decimal Digits: · Press set button to set the decimal digits under metric mode. Port Mapping: ·...
Page 9: Eypad Est
a a e e SDM Clear: · Clear all memorized SDM coordinates. Factory Reset: · Clear all data memorized in DRO. Operation: Select the item,and press the set button. The DRO will remind if it will carry out the data clear. Press YES,then it will go for data clear.Press NO,the DRO will quit clearing.
Page 10 a a e e 1.7 RPM Setting (Optional) The sensor for the RPM could be hall sensor or rotary encoder. RPM setting includes: RPM Display · Sensor Selection · Setting for resolution of rotary encoder or number of magnets · Teeth Number of Master Gear ·...
Page 11 a a e e RPM Display: · Press set button to enable or disable the RPM displaying. Sensor Selection: · Press set button to switch the sensor.(Hall Sensor or Rotary Encoder) When the sensor has been set as rotary encoder, press numeric or set button to input the resolution.
Page 12 a a e e Function : · Press set button to switch on or off. Baud Rate: · Press numeric button to input the baud rate. Parity: · Press set button to select the checking way. Stop Bits: · Press set button to select the number of stop bit. Address: ·...
Page 13: Oordinate Nputting
a e a 2.1 Zero,Value Recovery Zero · Pressing the zero button,operator could zero the value on windows. Value Recovery · When the value displayed on windows has been zeroed wrongly, pressing zero button again could get back the former value. When the zero function has been switched off in DRO Setting, Note: the value could not be get back.
Page 14 a e a 2.6 Power-off Memory In case of sudden power off during the machining process,the DRO gets the data memorize function.Once the power on,the date before power off will recover automatically. 2.7 REF Function In daily machining,operator may encounter power failure. If losing the zero point of the work-piece, we have to retrieve the zero point again.
Page 15: Function
a e a While DRO is powered on, press the REF function button. In the function interface,select the target item for parameter setting by pressing up and down direction button. Axis: · Press set button to select the corresponding axis for setting. Function: ·...
Page 16 a e a The DRO will remind with the message of found of reference point. At this moment,the reference point of this axis has been found successfully. Step 3: Traverse the linear scale of this axis to be the value which we took note.At this time,this point is the one we stopped for last machining.
Page 17: Ompensation Function
a e a SDM application during medium or small batch machining: SDM function could memorize a batch of working point. User could input these working points when machining the first work-piece. Then adjust the zero point in ABS mode for machining the following work-pieces.The SDM coordinate is basing the zero point in ABS mode.
Page 18 a e a Linear Compensation Axis: · Select the axis for setting. Comp. Type: · Select the compensation type(Linear or Non-linear) Backlash: · Only the encoder type has been set as 3-Rotary Encod,there could be set. Actual Length: · Press numeric button to input the actual moving length of table. This length value is getting from more accurate measuring instrument than linear scale.
Page 19 a e a Step 3: Input the compensation value Move the table of X axis direction to be exact 1000mm (basing other more accurate measuring instrument). Then press the up or down direction button to select the actual measuring length,and input 1000. Or select the compensation value to input 0.120.
Page 20 a e a Comp. Length: · Press numeric button to input the actual length of every segment. This length should be get from more accurate measuring instrument. Start Point: · Press set button to select the start point. (Endpoint or mechanical reference point of linear scale) Non-linear compensation function takes the mechanical reference point or endpoint of linear scale as the starting point.The DRO will compensate the displayed value according the input err list.Please note Linear compensation...
Page 21: Alculator
a e a Step 5: Select the starting point as the endpoint of linear scale. And press ENT to go for next Step 6: Move the table of X axis direction to one of the endpoint, and press ENT to confirm the point. (When the start point has been set as mechanical reference point of linear scale,once the point has been captured,the DRO will enter next step automatically).
Page 22 pe a 3.1 Grid Hole Function This function is for drilling equal hole on vertical and horizontal direction. Once operator input the required parameter,the DRO will calculate the position of each hole,and set the coordinate of each hole to be (0.000,0.000). Operator could move the table to the target position for machining the hole.
Page 23 pe a No. Of Holes A: · Press numeric button to input the hole number of horizontal direction. Mode B: · Press set button to set the mode to be Length or Step way for Vertical direction. Length B: · Press numeric button to input the length of Vertical direction.
Page 24 pe a Press bolt hole function button to enter the interface. Press up and down direction button to select the parameter for setting. Drawing No.: · DRO could memorize 4 sets of drawing. Press set button to switch. Drawing Name: ·...
Page 25: Simple Function
pe a No. Of Holes: · Press numeric button to input the hole number. Once the parameter has been set,press ENT to enter the machining interface. Press right or left button to switch the hole. 3.3 Simple R Function This function is for machining 90°arc. Once operator input the required parameter,the DRO will calculate the position of each machining point, and set the coordinate of each machining point to be (0.000,0.000).
Page 26: Smooth R Function
pe a Radius: · Press numeric button to input the radius. Quadrant: · Press set button to set the quadrant which the arc will be machined. Machining Edge: · Press the set button to set the edge.When the plane is not in XY plane. The edge is determined by the set quadrant.
Page 27 pe a Drawing No.: · DRO could memorize 4 sets of drawing. Press set button to switch. Drawing Name: · Press set button to input the drawing name. Press ENT to confirm. Plane: · Select the plane for machining. 2 axis DRO only gets XY plane. For DRO with 3 or more axis,it could be switch among XY,XZ,YZ.
Page 28: Pocket Function
pe a 3.5 Pocket Function This function is for machining rectangular. Once operator input the required parameter,the DRO will calculate the position of each machining point,and set the coordinate of each machining point to be (0.000,0.000). Operator could move the table to the target position for machining the machining point. Press Pocket function button to enter the interface.
Page 29: Probe Measuring
pe a Machining Edge: · Press the set button to set the edge. Rotate Angle: · Press numeric button to input the rotated angle of drawing. Once the parameter has been set,press ENT to enter the machining interface. Press right or left button to switch the machining point. Probe Measuring This function is for measuring the work-piece during or after machining.
Page 30 pe a With Probe Probe Measuring Mode: · Press set button to set the mode.(Only the DRO gets the With Probe mode,this item could be set) When the mode set as NO Probe. Probe Diameter: · Press the numeric button to input the diameter of end mill or edge finder. When the mode set as With Probe.
Page 31 pe a RS232: (Optional) · Press SET button to enable or disable the data transmission which captured by touch probe. Once the parameter set well,press the measuring method button to enter the measuring interface. When the mode set as NO Probe,operator could move the table to locate the coordinate manually,and then press ENT to confirm every point.
Page 32: Foot Switch Function(Optional)
pe a 3.7 Foot Switch Function(Optional) Function introduction: O na l op ato o th alu o an a i o all th a i with th con unction u a oot witch. h n th O i in th int ac o an unction which in ol th point...
Page 33: Radius And Diameter Conversion
pe a 3.8 Radius and Diameter Conversion This function enable operator switch between radius and diameter. when the DRO has been set lathe mode. Press the radius and diameter conversion button to switch.Once the diameter activated ,the X axis will display a icon of diameter. 3.9 Vectoring Function This function is for turning taper.Once operator input the required parameter,the DRO will calculate the position of each machining point,...
Page 34: Taper Measuring Function
pe a Press vectoring function button to enter the interface. Press up and down direction button to select the parameter for setting. Angle: · Press the numeric button to input the angle. Once the angle has been input,move the table of Z1 direction. The DRO will calculate the movement value of X and Z axis.
Page 35: Tool Offsets Function
pe a 3.11 Tool Offsets Function This function is for memorizing the position of different tools. Once the required parameter set well,the DRO will calculate and memorize the coordinate. Switch the coordinate mode to be INC.Press the tool offsets function button. Press up and down direction button to select the parameter for setting.
Page 36: Relay Output (Optional)
pe a Operation of tool clamping for the first time: · Clamp a tool and switch the coordinate system to be INC. Then start the machining.Once the machining completed,measure the length of X and Z axis direction.Then enter the tool offsets function and set this tool as No.1,input the length value into the tool position.
Page 37 pe a Press Relay output function button to enter the interface. Press up and down direction button to select the parameter for setting. Drawing No.: · DRO could memorize 4 sets of drawing. Press set button to switch. Drawing Name: ·...
Page 38 pe a When output 1 once the EDM function has been activated, the relay coil is ON. When output 0 once the target height has been reached, the relay coil is OFF. Deferred Time: · Press numeric button to set the time.This only could be set when the exit mode has been set as deferred exit.
Page 39: Distance To Go
pe a 3.13 Distance to Go When the DRO is under INC or SDM mode,it provides a dynamic graphic for displaying the current position of tool.The small square in the scale which is under the windows value represents the tool.This function could help the operator locate the tool once the requested parameter has been set well.
Page 40: Signal Test Function
pe a 3.14 Signal Test Function This function is for checking the signal of linear scale.Once operator connect the linear scale to X or Y port and set the corresponding parameter,then the oscillogram,duty ratio, phase difference could be tested. Axis: ·...
Page 41: Constant Surface Speed Function(Optional)
pe a 3.15 Constant Surface Speed Function (Optional) （This function should be used with the contol box of IOA300） Introduction: This function is for constant surface speed machining on variable speed lathe.Meanwhile there are protection for overspeed of both spindle and motor. Press the function key of CSS to enter the parameter setting.
Page 42 pe a Speed: · Press the Function key to enter and input the machining speed. Max RPM: · Press the function key to input the maximum RPM speed for corresponding gear. Introduction of IOA300 100-240V Model:IOA300 S/N:53001 page 37...
Page 43 pe a X1 Port : : Protection relay (NO). COM : Protection relay (Common). : Protection relay (NC). : AC Power. : AC Power. X2 Port : : A signal of RS485 communication protocol(Red wire). : B signal of RS485 communication protocol(Blue wire). P1 Port : P2 Port : PIN2 : 0V.
Page 44 pe a Relay for protection of overspeed: Maximum switching Voltage: 440V@AC；300V@DC Maximum switching current:16A Recommend to connect the external motor ON/OFF contractor or emergency stop. Protection relay (NO). Protection relay (Common). Protection relay (NC). AC Power. Power supply port: AC Power. AC100V-240V.
Page 45: Parameter
4.1 Parameter 50 0HZ Voltage: · Power: · Displaying: · Working Temperature: · Storage Temperature: · Relative Humidity: < 0 · Axis Number: · Input Signal: 5 · Input signal Frequency: <50MHZ · Resolution (Linear Encoder): 0 · Highest Resolution(Rotary Encoder): < 000000 ·...
Page 46: Dimension
4.2 Dimension Unti:mm 475.5 page 41...
Page 47: Hall Sensor (Optional)
(Optional) 4.3 Hall Sensor Hall Sensor Installation Precautions： Hall sensor includes permanent magnet sensor chip (hereinafter referred to chip ) and Hall sensor head (hereinafter referred to as head). The mounting distance between the head and the chip should not exceed 10mm, the chip should be installed firmly to ensure it will not loosen and fall down when the speed measurement device is rotating.
Page 48: Touch Probe (Optional)
(Optional) 4.4 3D Touch Probe Structure: 6mm+0.004~+0.012mm Anti-drop design bearing steel ground shank (applies to ER11 collect) 4 fixed screws for run-out adjustment. Silicone dustband Carbide stylus(ball diameter2±0.003mm) Installation: Once the touch probe has been clamped well,use the dial test indicator to check the run-out.Adjust the 4 screws to make the run-out to be less than 0.01mm.
Page 49 Method for calculating the deflection compensation value. (Deflection value: The pro ected err between the touch point and the actual triggering point in measuring direction) Clamp a accurate block on table(like gauge block) 0.01 ~ 0.02 Use the touch probe to measure the two sides of X direction.(X1,X2) Deflection Value=(X2-X1-Ball Diameter-Block Length)/2 Technical Parameter:...
Page 50: Rs232 Serial Communication Protocol (Optional)
4.5 : RS232 serial communication protocol (Optional) Communication Protocol: Baud Rate 115200,8，N，1 Generally, it takes the“41H”“61H”，“53H”as examples. Sending data continuously: PC sends hexadecimal(41H) to Digital Readout, Digital Readout sends data continuously to PC. Sending data one time, PC sends hexadecimal(61H) to Digital Readout, Digital Readout sends data one time to PC.
Page 51 Angle display: X+123.4567° (Angle display) X blank blank blank 1 2 3 4 . 5 6 7 Y-123°45’57” (Angle display with unit of degree,minutes and seconds) X - 1 2 3 . 4 5 Transmission Connecting Way 2.PIN:TXD 3.PIN:RXD 9 8 7 6 5.PIN:GND RS232 serial communication protocol key table Virtual key table:...
Page 52 Key Table: Corresponding key Character Character Data input 0x30(0) Data input 0x31(1) Data input 0x32(2) Data input 0x33(3) Data input 0x34(4) 0x35(5) Data input Data input 0x36(6) Data input 0x37(7) Data input 0x38(8) Data input 0x39(9) Data input ± 0x2d(-) Data input 0x2e(.) Data input...
Page 53: Troubleshooting
4.6 Troubleshooting The following troubleshootings are just the preliminary methods. If the problems still exist, please do not dismantle the DRO by yourself, but contact our company or the dealers for help in time. Fault Causes Faults Solutions 1. Check whether the power line 1.
Page 54 Faults Fault Causes Solutions 1. The linear scale exceeds the operating range of length or the read head is broken. 2. The read head of linear scale rubs 1. Repair the linear scale the ruler shell leading to the aluminum 2.
Page 55 Z E R O Z E R O Z E R O Z E R O Z E R O Z E R O Z E R O Z E R O Operation Manual...