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PIG Waste Compactor Manual
Model Numbers:
DRM653
Electric Compactor
with Waste Pump
New Pig
One Pork Avenue
Tipton, PA 16684-0304
DRM652/7848 – Electric Waste Compactor
DRM653/7849 – Electric Waste Compactor with Waste Pump
DRM654/7850 – Air Waste Compactor
DRM655/7851 – Spark-Resistant Waste Compactor
DRM656/7852 – Spark-Resistant Waste Compactor with Waste Pump
DRM345/7818 – Air Waste Pump Kit
newpig.com
North America: 1-800-468-4647
Europe: +31 (0)76 596 92 50
PIG, PIG logo are registered trademarks in USA and other countries. See tm.newpig.com
UK: 0800 919 900
Outside North America: +1-814-684-0101
330603
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Table of Contents
Troubleshooting
Summary of Contents for New Pig DRM652/7848
- Page 1 PIG Waste Compactor Manual Model Numbers: DRM652/7848 – Electric Waste Compactor DRM653/7849 – Electric Waste Compactor with Waste Pump DRM654/7850 – Air Waste Compactor DRM655/7851 – Spark-Resistant Waste Compactor DRM656/7852 – Spark-Resistant Waste Compactor with Waste Pump DRM345/7818 – Air Waste Pump Kit...
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Page 2: Table Of Contents
Table of Contents Introduction ............Page 3 Section I –—... -
Page 3: Introduction
In 1994, New Pig developed the PIG Waste Compactor to compact absorbents and other soft wastes. The Compactor significantly reduced waste to a fraction of its original volume resulting in dramatically lower disposal costs. The original pump kit captures segregated liquids for reuse or recycling. -
Page 4: Section I -- Electric Compactors
Section I Electric Compactors 1 Setup Instructions Remove PIG Waste Compactor from pallet and place on floor. If desired, permanently mount the compactor to the floor using the predrilled holes in the base. Up to ⁄ " floor anchors can be used. Floor anchoring not required for operation (anchors not included). -
Page 5: Operating Instructions
2 Operating Instructions Always wear the proper safety equipment when operating this unit. 1. Open safety cover. 2. Tilt unit back with drum in place 3. Return to upright locked position to facilitate loading. and close safety cover. 4. Move directional lever on electric 5. -
Page 6: Product Data Sheets
3 Product Data Sheet PIG Electric Compactor Item# DRM652/7848 DESCRIPTION An electric operated compaction device used to increase the amount of waste that can fit into a disposal drum. Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 506 lbs. # Per Pallet: 1 Dimensions: Overall Dimensions —... - Page 7 3 Product Data Sheet PIG Electric Compactor with Waste Pump Item# DRM653/7849 DESCRIPTION An electric operated compaction device used to increase the amount of waste that can fit into a disposal drum. Includes a waste pump that allows removal of free-standing liquids from the compaction process. Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 524 lbs.
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Page 8: Exploded View For Drm652 & Drm653
4 Exploded View Electric Operated Compactors Item# DRM652 and DRM653 Revision: 4 1/26/07... -
Page 9: Parts List For Drm652 & Drm653
5 Parts List Electric Compactor(s) Parts List Item No. Part No. Description DRM652 Quantity DRM653 Quantity 150123A Base Plate Locating Ring 150123-7 Steel Round Disc 600018 Pump Mount Plate 150134 Bottom Stop Plate 150136 Locating Pin 150138 Latch Cover 150141 Hinge Pin 600017 Electric Mounting Box... - Page 10 Item No. Part No. Description DRM652 Quantity DRM653 Quantity P1105 0.055" Compression Spring F1048 #10-32UNF x ⁄ " Button Head Screw F1204 ⁄ " x ⁄ " with #10-32 UNF Thread F1347 ⁄ "- 18UNC x ⁄ " Carriage Bolt P1015 Hydraulic Cylinder (18"...
- Page 11 Item No. Part No. Description DRM652 Quantity DRM653 Quantity F1036 #8-32UNC x 1 ⁄ " Slotted Head Machine Screw F1057 #10-32UNF x ⁄ " Hex Head Green Ground Screw F1035 #8 External Star Lock Washer P1024 4 x 2 Electrical Box F1069 #10-32UNF x ⁄...
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Page 12: Electrical Schematic For Drm652
6 Electrical Schematic for DRM652 TILT COVER HAND SWITCH SAFETY LIMIT SWITCH SAFETY LIMIT SWITCH PAINT SCREW HEADS WHITE HYDRAULIC PUMP 120V TERMINAL BLOCK IN ENCLOSURE POSITIVE NEUTRAL GROUND GROUND SCREW IN ENCLOSURE ABBREVIATIONS FOR WIRE COLOR CODES PLEASE NOTE: ALL WIRE COLORS ARE STANDARD WIRE COLOR CODES COLOR CODES AS STATED, EXCEPT... -
Page 13: Electrical Schematic For Drm653
7 Electrical Schematic for DRM653 HAND SWITCH TILT SAFETY LIMIT SWITCH COVER SAFETY LIMIT SWITCH HYDRAULIC PUMP 120V TERMINAL BLOCK IN ENCLOSURE POSITIVE NEUTRAL GROUND ON/OFF SWITCH COVER GROUND SCREW IN ENCLOSURE INSULATED BUTT CONNECTORS IN ENCLOSURE WASTE PUMP 120V GROUND SCREW IN ENCLOSURE ABBREVIATIONS FOR... -
Page 14: Preventive Maintenance
8 Preventive Maintenance Check hydraulic oil level. Should be within approximately 1" from top of filler hole. Use a general-purpose mediumweight hydraulic fluid. Check for loose nuts, bolts and pins. Check ram plate to ensure that it is secured to the hydraulic cylinder shaft. Run unit empty to full extension of the hydraulic cylinder. Allow the unit to build full pressure, this will lock the cylinder in place so that it can be tightened or removed. -
Page 15: Section Ii -- Air Compactors
Section II Air Compactors 1 Setup Instructions Remove PIG Waste Compactor from pallet and place on floor. If desired, permanently mount the compactor to the floor using the predrilled holes in the base. Up to ⁄ " floor anchors can be used. Floor anchoring not required for operation (anchors not included). Remove the yellow plug in the top of the air pump with wrench. -
Page 16: Operating Instructions
2 Operating Instructions Always wear the proper safety equipment when operating this unit. 1. Open safety cover. 2. Tilt unit back with drum in place 3. Return to upright locked position to facilitate loading. and close safety cover. 4. Move directional lever on air 5. -
Page 17: Product Data Sheets
3 Product Data Sheet PIG Electric Compactor Item# DRM654/7850 DESCRIPTION An air-driven hydraulic compaction device used to increase the amount of waste that can fit into a disposal drum. Packaging: 1 Box/Pallet Color: Black/Yellow Weight: 506 lbs. # Per Pallet: 1 Dimensions: Overall Dimensions —... - Page 18 3 Product Data Sheet PIG Spark-Resistant Compactor Item# DRM655/7851 DESCRIPTION An air-operated, spark-resistant compaction device used to reduce waste to a fraction of its original volume. Packaging: 1 Box/Pallet Color: Black/Silver Weight: 486 lbs. # Per Pallet: 1 Dimensions: Overall Dimensions — 31 ⁄...
- Page 19 3 Product Data Sheet PIG Spark-Resistant Compactor with Waste Pump Item# DRM655/7851 DESCRIPTION An air-operated, spark-resistant compaction device used to reduce waste to a fraction of its original volume. Packaging: 1 Box/Pallet Color: Black/Silver Weight: 524 lbs. # Per Pallet: 1 Dimensions: Overall —...
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Page 20: Exploded View For Drm654, Drm655 & Drm656
4 Exploded View Air Operated Compactors Item# DRM654, DRM655 and DRM656 Revision: 3 1/26/07... -
Page 21: Parts List For Drm654, Drm655 & Drm656
5 Parts List Air Operated Compactor(s) Parts List Item No. Part No. Description DRM654 Quantity DRM655 Quantity DRM656 Quantity 150123A Base Plate Locating Ring 150123-7 Steel Round Disc 150141 Hinge Pin 150134 Bottom Stop Plate 150137 Top Stop Plate 150135 Pump Mount Bracket 150138 Latch Cover... - Page 22 Item No. Part No. Description DRM654 Quantity DRM655 Quantity DRM656 Quantity F1200 ⁄ " Star Lock Washer F1196 ⁄ " I.D. x 1" O.D. Flat Washer 155186 Garloc Bushing 214C Air Valve 1169X4S Male Swivel Elbow F1032 #8- 32UNC x 1" Slotted Head Machine Screw F1031 #8- 32UNC Hex Head Nut with Star Lock Washer F1923...
- Page 23 Item No. Part No. Description DRM654 Quantity DRM655 Quantity DRM656 Quantity P1086 Pump Model 66056-2A4 P1093 ⁄ " x 90 Degree Elbow (Brass) P1094 ⁄ " x 3" Nipple (Brass) P1087 Ring Terminal 150150 Pump Guard 150146 Hose Bracket F1938 ⁄...
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Page 24: Air Schematics For Drm654, Drm655 & Drm656
6 Air Schematics Item# DRM654 and DRM655 3/8" PLUG MUFFLER AIR INLET ‘T’ PART # 150140A PNEUMATIC MOTOR DRIVING HYDRAULIC PUMP PART # PA50D NORMALLY OPEN VALVE PART # 214C Item# DRM656 OSCILLATING FLUID PUMP PART # P1086 BALL VALVE PART # A116-6 MUFFLER AIR INLET ‘T’... -
Page 25: Preventive Maintenance
7 Preventive Maintenance Clean Bowl Filter — Keep air dry Add a small amount of air tool oil or lightweight machine oil to air line. Note: An automatic oiler may be added to the air line on the unit, but do not over-oil. Check hydraulic oil level. -
Page 26: Optional Waste Pump
Section III Waste Pump Assembly Item# DRM345 1 Optional Waste Pump... - Page 27 5 Parts List Waste Pump Parts List – DRM345 Item No. Part No. Description DRM652 Quantity 150123 Base Plate 150140 Rear Pivot 150150 Pump Guard P1239 Diaphragm Pump 150146 Hose F1938 ⁄ " x 1 ⁄ " Pipe Nipple A116-6 ⁄...
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Page 28: Section Iv -- Limited Warranty
Corporation within one (1) year (the “Warranty Period”) of the original retail purchase. This LIMITED WARRANTY only applies to the following enumerated products. New Pig Corporation shall, at its sole discretion, repair the product or replace it with a product of comparable value.
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