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Fountain 9600 Instruction And Operation Manual

Aqueous parts cleaner
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Model 9600
INSTRUCTION AND OPERATION MANUAL
AQUEOUS PARTS CLEANER
1
REV J
6/24/24

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  • Page 1 Model 9600 INSTRUCTION AND OPERATION MANUAL AQUEOUS PARTS CLEANER REV J 6/24/24...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction ............................. 4 Safety Instructions and Information ..................... 5 A. General Instructions ........................5 B. Safety ............................6 C. Fire .............................. 6 D. First Aid (Medical instructions) ....................7 E. Environmental ..........................7 III. Chemical Selection ........................8 Installation ...........................
  • Page 3 D. Unloading ..........................24 E. Shut Off ............................. 24 VIII. Maintenance and Service ......................25 Daily............................. 25 Weekly ............................25 Monthly ............................25 Use Dependent ........................... 26 Solution ..........................26 Sludge ............................ 26 Sample Maintenance Schedule ....................27 Troubleshooting ........................27 A.

  • Page 4: Introduction

    I. Introduction • Congratulations on the purchase of your Model 9600 Front Load Spray Washer! • This unit is a heavy-duty spray washing cabinet designed to provide maximum cleaning power and reliability. This machines high capacity and automated cleaning abilities will eliminate the need for hazardous solvent which is harmful to employees and the environment.

  • Page 5: Safety Instructions And Information

    Safety Instructions and Information General Instructions IMPORTANT SAFETY INSTRUCTIONS – SAVE THESE INSTRUCTIONS • Read all instructions. Do not attempt to install or use this machine without reading this entire manual. Read and understand all labels, SDS, and this instruction manual before use.

  • Page 6: Safety

    • Do not place parts or equipment on the electrical panel box. It is not designed to support heavy weight, and you run the risk of personal injury or damage to the product. • Do NOT modify these machines. • Disconnect power to the unit before maintenance or servicing of the equipment. Safety •...

  • Page 7: First Aid (Medical Instructions)

    First Aid (Medical instructions) Please note that these First Aid precautions are for uncontaminated cleaning solutions only. Once the solution has been contaminated with oil, grease, antifreeze, etc., safety precautions should be adjusted according to the type of contaminant and the information presented within their SDS details.

  • Page 8: Chemical Selection

    III. Chemical Selection • The selection and proper use of detergent is vital to both the cleaning performance and the operating life of the machine. Not all detergents are alike. Select the proper detergent based on the following criteria. • The detergent must have rust inhibiting agents to protect any non stainless parts. Once rusting starts, it can be hard to stop.

  • Page 9: Location

    Location i. Product Dimensions • All dimensions are in inches. • Dry Weight: 1070 lbs • Wet Weight: 1655 lbs (at 70 gallons) • Loaded Weight: 2655 lbs (with 1000 lbs. load) REV J 6/24/24...

  • Page 10: Clearance

    ii. Clearance iii. Considerations • Make sure the site is level and smooth • The floor surface needs to be appropriate for supporting the weight and applied pressure of the unit. • Plan space around the unit to allow access for maintenance, service, and repair. Refer to the clearance dimensions above as recommendations.

  • Page 11: Electrical Specifications

    Electrical Specifications 208-240V 1PH System: Voltage: 208-240 VAC Freq: 60 hz Phase: 1 PH Amperage: 60 A Fuse: 60A Class J For supply connections, use 4 AWG or larger wires suitable for at least 90°C (194°F) Largest Motor: HP: 3 HP FLA: 11.8 A 208-240V 3PH System:...

  • Page 12: Electrical Hook-Up

    Electrical Hook-Up • The voltage, phase, and current draw of the machine are listed above and on the serial number plate. The wiring diagram is listed below in this manual in the Wiring Schematic section. • IMPORTANT! Always seek the service of a qualified electrician for all electrical work.

  • Page 13: 7-Day Timer

    7-day Timer • Instructions for programing the timer can be seen below. The timer can be programmed so the unit begins heating before the workday begins and turns off at the end of the day without any action required by the user. REV J 6/24/24...
  • Page 14 REV J 6/24/24...
  • Page 15 REV J 6/24/24...

  • Page 16: Digital Thermostat

    Digital Thermostat • The digital thermostat can be found next to the 7-day timer. Heating of the of the parts washer may take anywhere between 1 and 4 hours depending on surrounding environments temperature and what temperature the fluid is being heated to. See the below for instructions on how to set the thermostat.

  • Page 17: Autofill

    Autofill • Parts o Valve o Proportioner o Float and Chain o Mounting bracket and screws o Plastic tubing 8’ long with foot valve o Metering tip kit • Installation o Attach garden hose. Valve may be mounted directly on a ½” pipe line by removing the inlet garden hose adapter.

  • Page 18: Adjustments

    Injection Rates for Viscosities Shown Metering 1 cps 75 cps 200 cps Tip Color Oz/Gal Ratio Oz/Gal Ratio Oz/Gal Ratio Clear 0.30 430-1 0.22 592-1 0.13 864-1 Purple 0.48 265-1 0.32 406-1 0.24 524-1 Yellow 1.28 100-1 0.82 157-1 212-1 Green 1.67 77-1...

  • Page 19: Door Safety Switch

    Door Safety Switch Door Safety Switch • IMPORTANT! Proper setting of the depressor bolt is important in retaining correct switch function and unit operation. Proper function ensures operator safety. This depressor is pre-set and tested from the factory. ii. Turntable Gear Motor Adjustment •...

  • Page 20: Swing Away Spray Bar

    • IMPORTANT! This unit is equipped with a center bearing block which the turntable rides on. This block is positioned in slots and tightened down using a 9/16” on the top and a 11/16” wrench on the bottom. A combination of adjusting the position of the block and the tension of the gear motor allows the user to utilize the entire drive wheel as it wears over time.
  • Page 21 IMPORTANT! Do not start this procedure without reading this entire manual first. Do not fill the wash tank or start this procedure unless you can spend the 3 to 4 hours necessary to fill the unit with water and detergent, heat the liquid to operating temperature, and run the wash cycle for at least 2 hours. Otherwise, rusting may occur.

  • Page 22: Operation

    • IMPORTANT! Allow approximately 2 hours for the water temperature to reach 140°F (factory preset). Once at temperature, the heater will shut off automatically. The heating system will automatically regulate the temperate via a thermostat. 9) Run the pump for approximately 15 minutes to mix the detergent into solution. Walk around the machine and inspect for any leaks.

  • Page 23: Loading

    Loading Turntable Support Beams DANGER! The maximum loading capacity of this unit is 1000lbs. This rating is a distributed load rating. This weight must be distributed evenly across the turntable to achieve the 1000lbs capacity rating safely. IMPORTANT! The working height of this unit is approximately 40”. Do not place parts taller than 40”...

  • Page 24: Wash Cycle

    Wash Cycle CAUTION! Never run the wash cycle without first properly heating the liquid. Foaming will occur with cold liquid which could cause dangerous conditions. The minimum safe temperature for operation is 120°F. Always let the unit reach operating temperature before beginning a wash cycle.

  • Page 25: Maintenance And Service

    2) It is recommended the heat switch remains in the ON position during the entire work period to maintain operating temperature. Heating may be left ON for as long as is beneficial for the work environment including overnight if the washer is required immediately the next workday.

  • Page 26: Use Dependent

    • Check all external hoses and plumbing for leaks or weaknesses and replace if necessary. Check the hoses during the wash cycle to see if bubbles form in the hose lining. Use Dependent Solution Solution and machine maintenance are crucial to the performance of this machine. We recommend that the solution is monitored daily, and records are kept.

  • Page 27: Sample Maintenance Schedule

    Sample Maintenance Schedule Model: _____________ Current Detergent: ___________________ Month: _____________ Date Loaded: ____/____/______ Water Analysis: Wash Tank Rinse Tank (circle one) __/__ __/__ __/__ __/__ DATE Tested By Conductivity % Detergent Rubber Wheel Condition • A pH/conductivity meter, and an alkalinity titration kit are readily available and easy to use tools that will help monitor the status of the bath.

  • Page 28: The Unit Has Power, The Heat Works, But The Pump Does Not Turn On

    3) Check the main fuses on the unit. If any fuses are blown, replace and restart the unit. Monitor for additional failure. If fuses continue to blow, contact an electrician to troubleshoot the cause. The unit has power, the heat works, but the pump does not turn on 1) Inspect the door safety switch.

  • Page 29: The Unit's Pump Works, But The Turntable Is Not Rotating

    6) If the heater is properly wired and is being supplied electricity from the contactor output, the heater may be damaged and requires replacement. Swap out one heater with a new heater and test the unit. The unit’s pump works, but the turntable is not rotating 1) Verify the gear motor is rotating.

  • Page 30: Replacement Parts / Optional Parts

    X. Replacement Parts / Optional Parts Control Box Components 230V 230V Part Number Description 460V 3PH 05698 Contactor, 2 Pole, 208-240 Coil 05751 Contactor, 3 Pole, 208-240 Coil 05804 Relay, Thermal Overload 4-6.3A 05805 Relay, Thermal Overload 7-10A 05806 Relay, Thermal Overload 11-17A 12-10300 Relay, DPDT Timer, 0-60min (Wash and...

  • Page 31: Other Components

    8, 11, 12 Other Components Part Number Description 230V 1PH 230V 3PH 460V 3PH REV J 6/24/24...
  • Page 32 Pump, 3 HP 115V/230V 1PH 02-11053 Pump, 3 HP 230V/460V 3PH 02-11020 Gear Motor, Turntable Drive 62159 Assy, Turntable Gear Motor Drive 02-11194 Drive Wheel, Turntable Turntable, 30” 9600 65650 193453 Bearing Block 12-12033 Heater, 4.5kW 230V Qty 2 Qty 3 12-12035...
  • Page 33 2, 3, 4 12, 13 REV J 6/24/24...

  • Page 34: Wiring Schematics

    XI. Wiring Schematics 208-240V 1 PH Wire Color From Terminal Terminal REV J 6/24/24...
  • Page 35 Black Fuse Block 3/8 strip Distribution Block 3/8 strip Fuse Block 3/8 strip Distribution Block 3/8 strip Black Distribution Block 3/8 strip Heater Contactor 1 L1 3/8 strip Distribution Block 3/8 strip Heater Contactor 1 L2 3/8 strip Black Distribution Block 3/8 strip Heater Contactor 2 L1 3/8 strip...
  • Page 36 REV J 6/24/24...
  • Page 37 208-240V 3 PH REV J 6/24/24...
  • Page 38 Wire Color From Terminal Terminal Black Fuse Block 3/8 strip Distribution Block 3/8 strip Fuse Block 3/8 strip Distribution Block 3/8 strip Blue Fuse Block 3/8 strip Distribution Block 3/8 strip Black Distribution Block 3/8 strip Heater Contactor 1 L1 3/8 strip Distribution Block 3/8 strip...
  • Page 39 REV J 6/24/24...
  • Page 40 440-480V 3PH REV J 6/24/24...
  • Page 41 Wire Color From Terminal Terminal Black Fuse Block 3/8 strip Distribution Block 3/8 strip Fuse Block 3/8 strip Distribution Block 3/8 strip Blue Fuse Block 3/8 strip Distribution Block 3/8 strip Brown Distribution Block 3/8 strip Heater Contactor 1 L1 3/8 strip Orange Distribution Block...
  • Page 42 REV J 6/24/24...

  • Page 43: Warranty

    Fountain assumes no liability for any claims for injury or damages to persons or property arising from any chemical manufactured by Customers or by any third party vendors for use in any Fountain’s equipment.

This manual is also suitable for:

Spraymaster sm9600ssSpraymaster sm9600

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