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Summary of Contents for Sames nanocoat RFV2000
- Page 1 RFV2000 Reciprocator robot Instruction manual DRT7058 E - 2024/09...
- Page 2 All communication or reproduction of this document, in any form whatsoever and all use or communication of its contents are forbidden without express written authorisation from Sames. The descriptions and characteristics mentioned in this document are subject to change without prior notice © Sames 2009 - Translation of the original instruction manual Member of Exel group DRT7058...
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Page 3: Maintenance Program
Services Certification and referencing Sames is certified as a training center by the DIRRECTE of the Auvergne Rhône Alpes region under the number 84 38 06768 38. Our company provides, throughout the year, training courses allowing you to acquire the essential know-how for the implementation and maintenance of your equipment in order to guarantee its performance in the long term. -
Page 4: Table Of Contents
RFV2000 Reciprocator 1. Health and safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 1.1. - Page 5 10.2.1. Setting the Potentiometer Angle ..........20 11.
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Page 6: Health And Safety Instructions
1. Health and safety instructions This document contains links with the following manuals: • see DRT6435 for the “installation” manual of REV800 (control module). • see DRT6436 for the “operator” manual REV800 (control module). • see DRT6364 for the electric systems •... -
Page 7: Meaning Of Pictograms
1.4. Meaning of pictograms Warning Warning Warning Warning General warning electricity Automatic start-up Hot surface Explosive material sign Warning Warning Warning for Warning Warning High pressure Crushing of hands explosive Flammable Corrosive atmospheres material subtance Warning Warning No access for Wear ear Wear a face Toxic material... -
Page 8: Precautions For Use
This information highlights situations that could result in serious damage and indicates the precautions that should be taken to avoid them. The equipment must only be used by personnel trained by Sames. Before any use of this equipment, check that all operators: •... - Page 9 (liquid or air pressure or electric) inside the equipment. The equipment must be serviced regularly in accordance with the information and instructions given by Sames. Cleaning operations must be carried out either in authorized areas equipped with a mechanical ventilation system, or using cleaning liquids with a flash point at least 5 °C higher than room temperature.
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Page 10: Important Recommendations
1.7. Important recommendations The RFV2000 reciprocator must be imperatively connected to the ground (Connection is made on the plate of connection of the RFV2000). 1.7.1. Zones of use of RFV2000 reciprocators The RFV2000 equipped with a motor marked II2G must be used only for the installations of flammable painting in zone 1. -
Page 11: Ventilation
The acoustic pressure level, continuous, equivalent, weighted, equals to 70 dBA. Conditions of measurement: Measures were taken on a reciprocator at the laboratory of powdering of Sames on the site of Meylan in France. Method of measurement: The values measured under the maximum conditions of use, were taken to 1 meter of the robot and a 1,6 m height over some 30 seconds periods. -
Page 12: Guarantee
The guarantee claim must define, in writing, the exact nature of the fault concerned. The Sames guarantee only covers equipment that has been serviced and cleaned according to standard procedures and our own instructions, that has been fitted with parts approved by Sames or that has not been modified by the customer. -
Page 13: Field Of Use And Possibilities
2. Field of Use and Possibilities Electronically controlled reciprocator RFV2000 is designed for use with automatic electrostatic paint atomizing facilities. It is used to drive vertical reciprocal movement of paint atomizers mounted on support tubes such as: • 2 or 4 Nanobell 803 paint atomizers, •... -
Page 14: Components
3. Components The RFV2000 is made of a mechanism remote controlled by a REV800 in a stand-alone unit or in an electrical cabinet. The system can also be controlled by PLC. The cables are delivered in a standard length of 15 m. A longer cable for a specific facility can be supplied on request. -
Page 15: Characteristics And Dimensions
4. Characteristics and Dimensions 4.1. Technical characteristics RFV2000 Stroke setting* 0.6 to 2 m Reciprocating speed at 50Hz continuously adjustable Reciprocator speed 60 m / min maxi. Support bar diameter Ø 50 mm Lifting ring Ø 28 mm Permissible load Reciprocators for Liquid paints 25 kg Permissible overhang... -
Page 16: Installation
6. Installation Once the location for the mechanism and control unit has been determined, the guide rails can be secured to the floor (option,6 screws Ø 8 to 10 mm and plugs) and the unit placed on a support. Whenever possible, restrict the length of the electrical connection between the mechanism and the unit to 15 meters. -
Page 17: Adjustment Of Thrusts
6.2. Adjustment of thrusts The high thrusts limit the stroke of the up and down carriage. Procedure of adjustment of the two high thrusts which limit the low stroke of the robot: • Step 1: remove both lower side panels. •... -
Page 18: Frequent Maintenance Operations
8. Frequent Maintenance Operations 8.1. Mechanism Remove the rear cover 14 and the front panel 13. After the first 100 and 200 hours, then every 1000 hours (or twice a year): • Check the chain tension and correct it if necessary: •... -
Page 19: Troubleshooting
The counterweight must always be firmly secured before dismantling the chain. Proceed as follows, having first taken atomizers of the reciprocator and out of the booth: • set the spray gun carriage in its centered position, • secure the counterweight by introducing a screwdriver or an object of diameter 4 to 5 mm and length: 100 mm and place a cleat (100 X 100 and height approximately 700 mm) between the counterweight carriage and the support of the reciprocator. -
Page 20: Replacing The Potentiometer
10.2. Replacing the Potentiometer • Unplug the potentiometer connector. • Loosen the 2 radial screws closest to the potentiometer, which lock its shaft. Remove the shaft. • Caution: the 2 BTR screws closest to the drive sprocket must not be loosened. •... -
Page 21: Nd Axis Option
11. 2nd Axis Option This option is used for movement perpendicular to the conveyor axis using a PLC. see DRT7025 user manual of the positioner. Member of Exel group DRT7058 E - 2024/09... -
Page 22: Spare Parts List
12. Spare parts list The spare parts are classified in 2 different types: • 1st emergency parts: The 1st emergency parts are strategic components which are not necessarily consumables but which in case of failure prohibit the operation of the equipment. Depending on the production line's commitment and the production rates imposed, the first emergency parts are not necessarily kept available in the customer's stock. -
Page 23: Rfv2000 Mechanism
12.1. RFV2000 mechanism Two lifting rings Assembly of the freewheel (top) Carriage Roller Assembly Assembly of the damper spring Counterweight Roller Assembly Assembly of the chain tightener Assembly of the potentiometer Assembly of the drive-toothed wheel (bottom) Member of Exel group DRT7058 E - 2024/09... -
Page 24: Carriage Roller Assembly
Unit Maintenance Item Part Number Description level for sale spare parts (*) 910006928-XXX ** RFV2000 reciprocator E013243 3 kg ballast 900006166 4.4 kg lead ballast option (8 max) 910034780 Altitude motorization kit 180000589AT Gear motor (included in item 2) 4*** K4CSRP737 Main chain: pitch: 12.7 length: 5.20m. -
Page 25: Counterweight Roller Assembly
12.3. Counterweight Roller Assembly Unit Maintenance Item Part Number Description level for sale spare parts (*) 900000540 Bushing E013183 Back balance plate 900000505 Eccentric nut C446512 Wheel 446508 Upper chain bushing K6RKBR103 Ball bearing 6201-2Z 250000010 Flat washer 250000002 Screw, H M12 x 60 Level 1: 1st emergency parts Level 2: Wearing parts Note: the quantities mentioned above are given for a set of counter-weight rollers. -
Page 26: Assembly Of The Freewheel (Top)
12.4. Assembly of the freewheel (top). Unit Maintenance Item Part Number Description level for sale spare parts (*) 446507 Chain wheel 2 446508 Cylindrical spacer Level 1: 1st emergency parts Level 2: Wearing parts 12.5. Assembly of the drive-toothed wheel (bottom) Unit Maintenance Item... - Page 27 1800 900006727 1900 900006726 2000 900006725 2100 2200 900006724 2300 2400 2500 900006723 2600 2700 900006722 447798 447799 X2BEHS008 2800 2900 3000 3100 900006721 3200 3300 3400 For other strokes, contact Sames. Member of Exel group DRT7058 E - 2024/09...
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Page 28: Assembly Of The Chain Tightener
12.6. Assembly of the chain tightener Unit Maintenance Item Part Number Description level for sale spare parts (*) 446517 Chain tensioner K4CATR738 Union link for 12,7-pitch chain (*) Level 1: 1st emergency parts Level 2: Wearing parts Note: the quantities mentioned above are given for 1 set of chain tightener. The RFV2000 reciprocator is equipped with 2 sets of chain tighteners. -
Page 29: Assembly Of The Potentiometer
12.8. Assembly of the potentiometer Unit Maintenance Item Part Number Description level for sale spare parts (*) 743678 Potentiometer + connector 446510 Potentiometer support 446561 Potentiometer stop 446527 Cover 900006720 Potentiometer take-up sprocket K4CSRP810 Standard chain 6.35 mm K4CATR217 Connecting link for chain 6.35 743855 Adjusting ring K6CABC033... -
Page 30: Revision Index History
13. Revision index History Created by: Checked by: D. Vincent Approved by: S. Court Date Index Purpose of the modification and location 2009/01 S. Court First issue Update Marking Change of identity and logo Update of the graphic charter Removal of powder / HV powder version 2024/09 O. -
Page 31: Appendices
14. Appendices 14.1. EU Declaration of conformity Member of Exel group DRT7058 E - 2024/09... - Page 32 Established in Meylan, on 17-sept.-24 | 16:07 CEST Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688 info@sames.com...
- Page 33 Данная декларация соответствия выдана под исключительную ответственность производителя./ この適合宣言は、製造者の単独責任のもとで発行されています。/本符合性声明由制造商全权负责发布。 Sames Siège Social / Headquarter: 13, chemin de Malacher - CS70086 - 38243 Meylan Cedex - France - Tél / Phone: +33 (0)4 76 41 60 60 SAS au capital de 12.720.000 euros | RCS Grenoble: 572 051 688 | Code APE: 2829B | TVA intracom: FR36 572051688...
- Page 34 Sames bonds, protects and beautifies all materials. More than a supplier, Sames is the partner of your performance. We Simply Apply the Most Efficient Solutions. Headquarter: 13, Chemin de Malacher - CS70086 - 38243 Meylan Cedex - France...
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