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CLAUSING 2VS Operations Manual & Parts List

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OPERATION MANUAL
&
PARTS LIST
VERTICAL TURRET MILLING MACHINE
MODEL: 2VS / 3VS / 4VSQ
2EVS / 3EVS / 4EVSQ
1903

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Summary of Contents for CLAUSING 2VS

  • Page 1 OPERATION MANUAL & PARTS LIST VERTICAL TURRET MILLING MACHINE MODEL: 2VS / 3VS / 4VSQ 2EVS / 3EVS / 4EVSQ 1903...
  • Page 2 *** INTRODUCTION *** THIS MANUAL HAS BEEN CAREFULLY PREPARED, PLEASE STUDY IT THOROUGHLY BEFORE TRYING TO OPERATE THE MACHINE. A FEW MINUTES GIVEN TO READING THIS MANUAL CAREFULLY, COULD ENSURE YOU ACHIEVE PERFORMANCE FROM THE MACHINE & REDUCE THE RISK OF INJURY TO THE OPERATOR OR DAMAGE TO THE MACHINE OR WORKPIECE.

  • Page 3: Table Of Contents

    CONTENTS CHAPTER 1. SAFETY INFORMATION ■ 1-1 IMPORTANT SAFETY INFORMATION ■ 1-2 SAFETY RULES DURING AND/OR BEFORE OPERATION ■ 1-3 SAFETY DURING ELECTRICAL CONNECTION OR DISCONNETION ■ 1-4 DESCRIPTION FOR THE SAFETY FUNCTION OF THIS MACHINE ■ 1-5 SAFETY INSPECTION CHAPTER 2.
  • Page 4 CHAPTER 6. WIRING DIAGRAM : ESP01 ■ 6-1 2/3VS STANDARD (CLAUSING) ■ 6-2 4VSQ STANDARD (CLAUSING) ■ 6-3 2VS/3VS CE WITH EMC FILTER ■ 6-4 4VSQ CE WITH EMC FILTER ■ 6-5 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE...

  • Page 5: Chapter 1. Safety Information

    CHAPTER 1. SAFETY INFORMATION...

  • Page 6: Important Safety Information

    1-1 IMPORTANT SAFETY INFORMATION: A). APPLICATION OF THE MILLING MACHINE : － THE MILLING MACHINE IS DESIGNED AND CONSTRUCTED FOR THE CUTTING OF METALAND SIMILAR MATERIALS. THE MACHINE IS ALONG WITH ALL THE NECESSARY SAFETY REQUIREMENTS. ONLY FULLY TRAINED & FULLY QUALIFIED OPERATORS SHOULD BE ALLOWED TO OPERATE THIS MACHINE.

  • Page 7: Safety Rules During And/Or Before Operation

    1-2 SAFETY RULES DURING AND/OR BEFORE OPERATION A ). BE SURE THE INSTRUCTION MANUAL ARE FULLY UNDERSTOOD. B ). USE SAFETY PROTECTIVE EQUIPMENT SUCH AS SAFETY SHOES, GOGGLES, CLOTHES, ETC. C ). WORK TABLE NEAR THE MACHINE MUST BE STRONG ENOUGH TO PREVENT ACCIDENTS AND BE SURE ARTICLES WILL NEVER SLIP OFF THE TABLE SURFACE TO INTERFERE WITH THE ACT OF MACHINING.
  • Page 8 1-2 SAFETY RULES DURING AND/OR BEFORE OPERATION: N ). STOP THE MACHINE BEFORE REPLACING A WORKPIECE AND PROVIDE PLENTY OF DISTANCE BETWEEN WORKPIECE AND TOOL TO AVOID IMPACT BETWEEN WORKPIECE AND TOOL DURING THE CHANGEOVER. O ). IN THE EVENT OF POWER FAILURE, TURN OFF THE MAIN CIRCUIT BREAKER IMMEDIATELY.

  • Page 9: Safety During Electrical Connection Or Disconnetion

    1-3 SAFETY DURING ELECTRICAL CONNECTION OR DISCONNECTION A). ELECTRICAL CONNECTION: 1. A CABLE WITH THREE WIRES IS SUPPLIED TO CONNECT YOUR MACHINE INTO THE 3 PHASE POWER SUPPLY. THIS MACHINE IS EQUIPPED WITH A HAND OPERATED DISCONNECTION DEVICE, WHICH IS IN COMPLIANCE WITH PART LISTS, ON THE DOOR OF CONTROL BOX.

  • Page 10: Description For The Safety Function Of This Machine

    1-4 DESCRIPTION FOR THE SAFETY FUNCTION OF THIS MACHINE THE FOLLOWING SAFETY FUNCTIONS ARE EQUIPPED WITH THIS MACHINE BE SURE TO CHECK AND ENSURE THE CORRECT FUNCTION BEFORE YOU START TOOPERATE YOUR MACHINE: 1. THE HAND-OPERATED POWER DISCONNECTION DEVICE: IT IS CONSTRUCTED TO DISCONNECT MACHINE FROM POWER SOURCE WHEN THE OPERATOR INTEND TO STOP OPERATION FOR MAINTENANCE, REPAIR, AND/OR WHILE THE END OF WORK.

  • Page 11: Safety Inspection

    1-5 SAFETY INSPECTION TO ENSURE SAFETY, IT IS NECESSARY TO DO THE FOLLOWING INSPECTIONS FOR THIS MACHINE AFTER INSTALLATION. 1. CHECK IF THE TRANSPORATION PROCEDURE HAS INFLUENCED THE ACCURACY AND FUNCTIONS OF THE MACHINE. 2. CHECK IF THE FOUNDATION OF THE MACHINE IS APPROPRIATE. 3.

  • Page 12: Chapter 2. Installation

    CHAPTER 2. INSTALLATION...

  • Page 13: Safety Precautions

    2-1 SAFETY PRECAUTIONS 1. BE SURE THE INSTRUCTION MANUAL IS FULLY UNDERSTOOD. MUST FOLLOW INSTRUCTION MANUAL TO OPERATE MACHINE CAREFULLY. 2. THE OPERATOR WITHOUT TRAINING OR BEING AUTHORISED IS PROHIBITED TO OPERATE THIS MACHINE. 3. SET ALL COVERS IN POSITION BEFORE OPERATION. 4.
  • Page 14 2-2 INSTALLATION METHOD 1 INSERT 3/4" (WHITWORTH) EYE BOLT INTO HOLE. ENSURE BOLT IS FULLY SECURED BEFORE LIFTING. IT IS ADVISABLE TO SWIVEL HEAD BEFORE LIFTING MACHINE. METHOD 2 USE ROPE SLING AS ILLUSTRATED. INSERT PADS OF SOFT CLOTH BETWEEN ROPE AND MACHINE. IT IS ADVISABLE TO TILT THE HEAD BEFORE LIFTING THE MACHINE.

  • Page 15: Machine Dimension

    2-3 MACHINE DIMENSION 2VS / 2EVS 3VS / 3EVS 4VSQ / 4EVSQ A (mm) 1320 2230 2270 B (mm) 1430 1460 1600 C (mm) 1650 1675 1820 MAX(mm) MIN(mm) MAX(mm) MIN(mm) MAX(mm) MIN(mm) MAX(mm) MIN(mm) NET WEIGHT(kgs) 1350 1450...

  • Page 16: Foundation Plan For 4Vsq / 4Evsq Only

    2-4 FOUNDATION PLAN FOR 4VSQ / 4EVSQ...

  • Page 17: Power Supply

    2-5 POWER SUPPLY A. MACHINE SUPPLIED WITH ELECTRICAL BOX 1. CEHCK AND CONFIRM CORRECT VOLTAGE FROM FACTORY POWER SOURCE. 2. TURN MACHINE MAIN POWER SWITCH "OFF", CONNECT MACHINE MAIN POWER CABLE AND GROUND WIRE TO FACTORY POWER SOURCE. 3. POWER "ON" MACHINE AND CHECK MOTOR ROTATION DIRECTION, IF IT ROTATES REVERSE, SWITCH MAIN POWER 2 CABLES CONNECTION TO CORRECT B.

  • Page 18: Initial Setting

    2-6 INITIAL SETTING 1. IF THE MACHINE WAS DELIVERED IN A CRATE, THE SLIDEWAY HANDLES HAVE BEEN TAKEN OFF. THESE SHOULD BE RE-FITTED． 2.THE MACHINE HEAD WAS TURNED DOWN FOR SHIPPING PURPOSE, MACHINE HEAD MUST BE TURNED UP BEFORE POSITIONING. HOW TO TURN MACHINE HEAD UP.

  • Page 19: Chapter 3. Operation

    CHAPTER 3. OPERATION...

  • Page 20: Swivel Turret

    3-1 SWIVEL TURRET 1. USE SPANNER TO LOOSEN THE 4 BOLTS. 2. INDEX TO THE REQUIRED SETTING. 3. TIGHTEN THE 4 BOLTS MOVE RAM SLIDE 1. USE SPANNER TO LOOSEN THE 2 BOLTS. 2. TURN THE HANDLE TO MOVE THE SLIDE TO THE DESIRED POSITION.

  • Page 21: Clamping Table, Saddle And Knee

    3-2 CLAMPING TABLE, SADDLE AND KNEE WHEN MILLING WITH LONGITUDINAL TABLE FEED ONLY, IT IS ADVISABLE TO CLAMP THE KNEE TO THE COLUMN AND THE SADDLE TO THE KNEE TO ADD RIGIDITY TO THESE MEMBERS AND PROVIDE FOR HEAVIER CUTS WITH A MINIMUM OF VIBRATION.

  • Page 22: Main Part Of Milling Head (With Variable Speed Motor)

    3-3 MAIN PART OF MILLING HEAD (WITH VARIABLE SPEED MOTOR)

  • Page 23: Automatic Feed

    3-4 FINE HAND FEED 1. DISENGAGE AUTO QUILL FEED 'A'. 2. LOCATE 'C' IN MID (NEUTRAL) POSITION. 3. ENGAGE FEED TRIP LEVER 'B'. 4. THE QUILL IS NOW UNDER HANDWHEEL CONTROL. AUTOMATIC FEED MAXIMUM LOADING 9.5mm (3/8") DIAMETER DRILL IN STEEL. 1.

  • Page 24: Spindle Speed (With Variable Speed Motor)

    3-5 SPINDLE SPEED (WITH VARIABLE SPEED MOTOR) ■ VARIABLE SPEED MOTOR HIGH SPEED LOW SPEED 50HZ 680~3800 75~450 60HZ 550~4300 60~500 ■ INVERTER SPEED MOTOR SPEED 60HZ 70~4300 ***CHANGING SPEED WHILE MOTOR IS RUNNING.

  • Page 25: Spindle Speed Selection (With Variable Speed Motor)

    3-6 SPINDLE SPEED SELECTION (WITH VARIABLE SPEED MOTOR) ■ CHANGE SPEED WHEEL 1. DO NO TURN 'A' WHEN SPINDLE STOPPED. 2. TURN WHEEL 'A' TO CHOOSE SPEED ■ CHANGE HIGH / LOW SPEED HANDLE CHANGE SPEED FROM HIGH SPEED TO LOW SPEED 1.

  • Page 26: Swing Milling Head Forward & Backward

    3-7 SWING MILLING HEAD FORWARD & BACKWARD 1. LOOSEN 'B' ADAPTOR LOCKING BOLT (3 PIECES.), BUT DO NOT LOOSEN THEM TOO MUCH OR REMOVE THEM AWAY FROM MACHINE. 2. TURN SLOWLY 'C' VERTICAL ADJUSTING WORM SHAFT TO SWING MILLING HEAD TO YOUR REQUIRED ANGLE. WHILE SWINGING MILLING HEAD, USE YOUR HAND(S) TO SUPPORT IT FROM FALLING.

  • Page 27: Swing Milling Head Left-Side & Right-Side

    3-8 SWING MILLING HEAD LEFT-SIDE & RIGHT-SIDE 1. LOOSEN 'B' TEE BOLT (4 PIECES.), BUT DO NOT LOOSEN THEM TOO MUCH OR REMOVE THEM AWAY FROM MACHINE. 2. TURN SLOWLY 'C' ADJUSTMENT WORM SHAFT TO SWING MILLING HEAD TO YOUR REQUIRED ANGLE. WHILE SWINGING MILLING HEAD, USE YOUR HAND(S) TO SUPPORT IT FROM FALLING.

  • Page 28: Control Panel

    3-9 CONTROL PANEL A. FULL ELECTRICS FOR 2VS/3VS/4VSQ (CLAUSING) : 1. EMERGENCY: TO CUT OF MACHINE POWER SUPPLY 2. POWER: TO START MAIN POWER 3. Z UP: TO MOVE Z AXIS UPWARD DIRECTION (2/3VS OPTION) 4. Z DOWN: TO MOVE Z AXIS DOWNWARD DIRECTION (2/3VS OPTION) 5.
  • Page 29 B. FULL ELECTRICS FOR 2VS/3VS/4VSQ (600 UK SPECIAL REQUIRE) 1. Z UP: TO MOVE Z AXIS UPWARD DIRECTION (2/3VS OPTION) 2. Z DOWN: TO MOVE Z AXIS DOWNWARD DIRECTION (2/3VS OPTION) 3. SPINDLE FOR/REV : SPINDLE ROTATE FORWARD / REVERSE DIRECTION 4.
  • Page 30 C. FULL ELECTRICS FOR 2EVS/3EVS/4EVSQ (CLAUSING) : 1. POWER BUTTON WHEN IT’S ON, THE INTERNAL LIGHT GOES ON AT THE SAME TUME. IT CAN BE USED AS FREQUENCY CHANGER (FC) FOR ALM AND RESET. CAUTION: MAKE SURE THE SPINDLE SWITCH IS IN CENTER POSITION BEFORE PUSH THE POWER SWITCH.
  • Page 31 GRADUALLY TO AVOID ANY HARM OF MACHINE. 6. COOLANT PUMP SWITCH TURN “RIGHT” TO TURN THE COOLANT PUMP “ON” TURN “LEFT” TO TURN IT OFF. 7. Z UP/DOWN SWITCH TURN “RIGHT”TO MOVE Z AXIS UPWARD TURN “LEFT” TO MOVE Z AXIS DOWNWARD (2VS/3VS OPTION)

  • Page 32: Chapter 4. Maintenance

    CHAPTER 4. MAINTENANCE...
  • Page 33 4-1 MILLING HEAD LUBRICATION SYSTEM FREQUENCY LUBRICATE LUBRICANT QUANTITY LUB. AT TWICE WEEKLY VACTRA HEAVY MEDIUM 5 DROPS CAP RING TWICE DAILY GREASE TOP-UP SPINDLE GEAR TWICE DAILY VACTRA HEAVY MEDIUM 5 DROPS QUILL ※NOTE: FAILURE TO LUBRICATE "QUILL" AT 3 CAN RESULT IN TIGHT QUILLS.
  • Page 34 4-2 AXIAL LUBRICATION SYSTEM ■ REGULAR LUBRICATION ① PLEASE USE LUBRICATING SLIDE WAY OIL NO. 68 (FOR EXAMPLE: OIL MOBIL NO. 2). ② PLEASE PUSH LUBE SYSTEM AT LEAST ONE TIME EVERY DAY.

  • Page 35: Lubrication System

    4-3 LUBRICATION SYSTEM FREQUENCY LUBERICATE LUBERICANT QUANTITY Centraliced Lub. Lead Screw One Pump Shell Cornea Oil 41 MOBIL×2 Socony Gargoyle Vactra No.2 Pump Daily Saddle-Table Ways “Sunoco” Waylube #80 One Pump MOBIL×2 Check Level Saddle-Knee Ways “Sunoco” Waylube #80 One Pump MOBIL×2 Weekly Knee Colum Ways...
  • Page 36 4-4 AUTO LUBRICATION SYSTEM (OPERATION INSTRUCTIONS) 1. INSTRUCTION FOR MANUAL OIL FEEDING 1-1 IF CONTINUED LUBRICATING IS REQUIRED, PLEASE PRESS "F" KEY, AT THE TIME, THE INDICATOR OF ACT IS LIGHT AND PUMPING OIL OUT. NOTE: ※ 1. PRESS "F" KEY, IT DOES NOT INFLUENCE THE TIME OF INTERVAL. ※...

  • Page 37: Gib Adjustment

    4-5 GIB ADJUSTMENT TABLE GIB SCREW A. TABLE SADDLE WAYS 1. REMOVE ALL SWARF FROM AREA. 2. LOOSEN RIGHT TABLE GIB SCREW AND TURN LEFT TABLE GIB SCREW CLOCKWISE UNTIL SLIGHT DRAG IS FELT. SADDLE CLAMP B. SADDLE KNEE WAYS 1.
  • Page 38 4-6 BACKLASH ADJUSTMENT (X AXIS) ■ TABLE SCREW ASSEMBLY 1. MOVE THE TABLE TO THE LEFT. 2. LOOSEN SCREW "A" 1/2 A TURN. 3. TIGHTEN SCREW "A" WHILST SLOWLY TURNING NUT "B" UNTIL 0.06MM~0.1MM ("0.002"~"0.004") IN OBTAINED. 4. FINALLY LOCK SCREW "A" ON TO "B" ※NOTE: THIS BACKLASH ADJUSTMENT DOES NOT APPLY, IF MACHINE IS EQUIPPED WITH X AXIS BALL SCREW...
  • Page 39 4-7 BACKLASH ADJUSTMENT (Y AXIS) ■ CROSS SCREW ASSEMBLY 1. MOVE THE SADDLE TO THE MIDDLE POSITION. 2. LOOSEN 4 PCS LOCK SCREW "C". 3. PULL THE SADDLE FORWARD TO EXPOSE SCREWS "A". 4. TIGHTEN SCREW "A" WHILST SLOWLY TURNING NUT "B" UNTIL 0.06MM~0.1MM ("0.002"~"0.004") IN OBTAINED.
  • Page 40 4-8 CLOCK SPRING REPLACEMENT 1.WITH QUILL AT TOP OF MOVEMENT, APPLY QUILL LOCK. 2. REMOVE SCREW 'A', HUB 'B' . 3. REMOVE TWO SCREWS 'D', ROTATE SPRING COVER 'E' UNTIL SLOWLY RELEASING SPRING TENSION IN COUNTER-CLOCKWISE SLOWLY AND GENTLY 4. REMOVE END OF CLOCK SPRING FROM THE PEG ON THE SPRING PIN. 5.
  • Page 41 4-9 ADJUSTING SPINDLE BEARINGS PRELOAD VALUE & REPLACE SPINDLE BEARINGS (NT40#ψ105mm) 1 USE FELT PEN MARK REFERENCE LINE ON AND NOSE CAP’B’. 2 REMOVE SET SCREW ‘A’. 3 UNSCREW NOSE CAP ‘B’. 4 REMOVE LOCK SCREW ‘C’ AND COLLET ALIGNING SCREW ‘D’. 5 REPLACE ‘D’INSERT R8 COLLET AND CHECK THAT THE DOG ON THE END OF THE SCREW DOES NOT FOUL ON THE BOTTOM OF THE GUIDE SLOT.
  • Page 42 4-10 BELT REPLACEMENT (WITH VARIABLE SPEED MOTOR) 1 ISOLATE MACHINE. 2 REMOVE DRAWBAR. 3 REMOVE MOTOR. 4 LOWER QUILL TO FULL EXTENSION. 5 REMOVE 6 SCREW ‘A’. 6 REMOVE BELT HOUSING ‘B’ TAP TO WITHDRAW FROM DOWELS. 7 THE BELT MAY NOW BE CHANGED.
  • Page 43 4-11 BRAKE DRUM REPLACEMENT (WITH VARIABLE SPEED MOTOR) 1. REMOVE THE MOTOR. 2. SAME AS TIMING BELT EPLACEMENT ITEM 1 TO 7. 3. REMOVE 'E', 'F', 'G' (AIM AT THE SLOT AND RE-MARK FIRST). 4. REMOVE 'H' CIRCUIT. 5. REMOVE CLUTCH GEAR SHAFT 'I' FROM LOWER SIDE.

  • Page 44: Feed Trip Adjustment

    4-12 FEED TRIP ADJUSTMENT 1 RELEASE LOCKNUT ‘A’. 2 ENGAGE TRIP HANDLE ‘C’. 3 ADJUST MICRO NUTS AGAINST QUILL STOP ‘B’. 4 SLOWLY TURN ADJUSTING SCREW ‘D’ UNTIL LEVER ‘C’ TRIPS. 5 AT THIS POINT SECURE LOCKNUT ‘A’. 6 CHECK THAT SMART TRIP ACTION IS OBTAINED.
  • Page 45 4-13 REMOVE SPINDLE MOTOR 1. ADJUST SPINDLE SPEED TO HIGHEST SPEED. 2. TURN OFF MAIN POWER. 3. REMOVE 3 SCREWS 'A' & COVER 'B'. 4. SEPARATE THE CONNECTING WIRE BETWEEN 5. FORWARD/REVERSE SWITCH AND MOTOR. REMOVE THE 4 LOCKING NUTS 'D'. 6.

  • Page 46: Replacing Spindle Motor

    4-14 REPLACING SPINDLE MOTOR 1. USE "PULLEY PULLER" TO PULL PARTS 'A' UPWARD (SEE FIG. 1) AND PUT A 20MM THICKNESS WOODBLOCK FOR STEELBLOCK BETWEEN PARTS 'A' AND PARTS B'. KEEP THE WOODBLOCK / STEEL BLOCK AS NEAR AS POSSIBLE TO THE CENTER OF SHAFT, THEN REMOVE THE PULLEY PULLER.

  • Page 47: Chapter 5. Parts List

    CHAPTER 5. PARTS LIST...
  • Page 48 WHEN ORDERING REPLACEMENT PARTS PLEASE QUOTE: ■ THE MACHINE MODEL NUMBER ■ THE MACHINE SERIAL NUMBER ■ PARTS NUMBER ■ DESCRIPTION ■ QUANTITY ***PARTS OBTAINABLE IN INCH OR METRIC...
  • Page 49 VARIABLE SPEED HEAD TOP HOUSING (R8, NT30# SPINDLE TAPER)
  • Page 50 VARIABLE SPEED HEAD TOP HOUSING (R8, NT30# SPINDLE TAPER) NO. PART DESCRIPTION NO. PART DESCRIPTION VS001A HOUSING UPPER SIDE 41 WAS0818 WASHER VS002A MOTOR PULLEY 42 VS042 TILTER SUPPORT SETM0606 SET SCREW (M6*6) 43 BE6010VV BALL BEARING(6010VV) VS004B BELT (900VC3830) 44 VS044A DRIVEN MOVING PULLEY VS005A...
  • Page 51 VARIABLE SPEED HEAD TOP HOUSING (R8, NT30# SPINDLE TAPER) NO. PART DESCRIPTION NO.PART DESCRIPTION 75 VS075 RACK CUP 113 BUTW1814 OVAL HEAD SCREW 76 VS076 WASHER 114 VS00030 DARW BAR FOR NT30# 77 BE6908ZZ BALL BEARING(6908ZZ) (W1/2-13UNC) 78 VS078 BEARING SEPARATING 114 VS00030A DARW BAR FOR T30# WASHER(SMALL)
  • Page 52 VARIABLE SPEED HEAD TOP HOUSING (NT40# SPINDLE TAPER)
  • Page 53 VARIABLE SPEED HEAD TOP HOUSING (NT40# SPINDLE TAPER) NO. PART DESCRIPTION NO. PART DESCRIPTION VS001A HOUSING UPPER SIDE 42 VS042 TILTER SUPPORT VS002A MOTOR PULLEY 43 BE6010VV BALL BEARING(6010VV) SETM0606 SET SCREW (M6*6) 44 VS044A DRIVEN MOVING PULLEY VS004B BELT (900VC3830) 45 VS045 DRIVEN STEADY PULLEY VS005A...
  • Page 54 VARIABLE SPEED HEAD TOP HOUSING (NT40# SPINDLE TAPER) NO. PART DESCRIPTION NO.PART DESCRIPTION 78 VS078 BEARING SEPARATING 114 VS00030 DARW BAR FOR NT30# WASHER(SMALL) (W1/2-13UNC) 79 VS079 BEARING SEPARATING 114 VS00030A DARW BAR FOR T30# WASHER(LARGE) (M12*1.75P) 80 RINR62 SNAP RING(R-62) 114 VS00030B DARW BAR FOR NT30# 81 VS081...
  • Page 55 INVERTER HEAD TOP HOUSING (2/3/4EVSQ) (R8, NT30#, NT40#SPINDLE TAPER)
  • Page 56 INVERTER HEAD TOP HOUSING (2/3/4EVSQ) (R8, NT30#, NT40#SPINDLE TAPER) NO. PART DESCRIPTION NO. PART DESCRIPTION IV001 HOUSING UPPER SIDE 86 SPAM1225 HEXAGON HEAD SCREW (M12*25) SETM0606 SET SCREW (M66) 87 VS087 GEAR SHIFT PINION 12 CAPM0514 SOCKET CAP SCREW(M514) 88 PIN0318 SPRING PIN (&3*18) 13 VS013 FIXING COVER...
  • Page 57 HEAD (R8, NT30#, NT40# SPINDLE TAPER)
  • Page 58 HEAD (R8, NT30#, NT40# SPINDLE TAPER) NO. PART DESCRIPTION NO. PART DESCRIPTION CAPM0510 SOCKET CAP SCREW 36 B036 FEED DRIVING GEAR STUD WASM051202 BEVEL PINION WASHER FOR R8/NT30#/NT40# (ψ5* ψ12*2t) 37 KEY3310 KEY (3*3*10) B003 FEED GEAR 40 B040 FEED DRIVING GEAR FOR FB004 FEED WORM GEAR SHAFT R8/NT30#/NT40#...
  • Page 59 HEAD (R8, NT30#, NT40# SPINDLE TAPER) NO. PART DESCRIPTION NO. PART DESCRIPTION 78 B078 OVERLOAD CLUCH LOCKNUT 106 B106 FEED TRIP BRACKET FOR FOR R8/NT30# R8/NT30# FB078 OVERLOAD CLUCH LOCKNUT FB106 FEED TRIP BRACKET FOR FOR NT40# NT40# 79 B079 SAFETY CLUTCH SPRING 107 CAPM0620 SOCKET CAP SCREW (M6x20)
  • Page 60 HEAD (R8, NT30#, NT40# SPINDLE TAPER) NO. PART DESCRIPTION NO. PART DESCRIPTION 136 B136 BEARING SPACER-LARGE FOR 159 B159A MICROMETER SCALE R8/NT30# (METERIC) FB136 BEARING SPACER-LARGE FOR 159 B159B MICROMETER SCALE NT40# (INCH) 137 B137 BEARING SPACER-SMALL FOR B161B QUILL MICRO-STOP NUT R8/NT30# (INCH) FB137...
  • Page 61 HEAD (R8, NT30#, NT40# SPINDLE TAPER) NO. PART DESCRIPTION NO. PART DESCRIPTION 179 B179 WASHER SPWW58 FOR #40 181 SETM0610 SOCKET SET SCREW (M6x10) 183 B183 REVERSE TRIP BALL LEVER 184 B184 FEED REVERSE TRIP PLUNGER FOR R8/NT30# 185 B185 REVERSE TRIP BALL LEVER SCREW FOR R8/NT30# 186 B186...
  • Page 62 MACHINE BASE...
  • Page 63 MACHINE BASE NO. PART DESCRIPTION NO. PART DESCRIPTION CAPM0630 SOCKET CAP SCREW 37 LS013 FELT WIPERS LB023A QUILL HOUSING ADJ GEAR 38 LS005A TABLE LOCK PLUNGER 13L LB020 RAM ADAPTOR 38 LS005B TABLE LOCK PLUNGER 16L RINS28 SNAP RING (S-28) 39 LS006B TABLE LOCK BOLT HANDLE RIVM0205...
  • Page 64 MACHINE BASE NO. PART DESCRIPTION NO. PART DESCRIPTION 74 MK024 BEVEL PINION 75 LK003B ELEVATING LOCK PLUNGER 76 PIN0830 SPRING PIN 77 LS010A SADDLE LOCK PLUNGER 116L 77 LS010D SADDLE LOCK PLUNGER 90L 83 BUTMH0512 OVAL HEAD SCREW 84 MK038 BUSHING 86 MB004 COVER...
  • Page 65 MACHINE BASE...
  • Page 66 MACHINE BASE NO. PART DESCRIPTION NO.PART DESCRIPTION CAPM0630 SOCKET SET SCREW 38 LS005C LOCK PLUNGER (18L) (M6x30) 39 LS006B SADDLE LOCK SCREW HANDLE LB023 QUILL HOUSING ADJ GEAR 40 XS001B SADDLE/KNEE GIB LB020 RAM ADAPTOR 41 XS014 SADDLE/KNEE WIPER PLATE RINS28 SNAP RING 42 BUTW31612...
  • Page 67 MACHINE BASE NO. PART DESCRIPTION NO.PART DESCRIPTION 70 LK029 BEARING CAP 113 FLK040 LIMITED SWITCH 71 KEY4418 KEY (4*4*18) 114 CAPM0512 SOCKET CAP SCREW (M5x12) 72 XK028 ELEVATING SHAFT 115 KEY3325 KEY (3*3*25) 73 BE6204ZZ BALL BEARING (6204ZZ) 74 FLK024 BEVEL PINION 75 LK003B LOCK PLUNGER (30L)
  • Page 68 MACHINE BASE 4VSQ...
  • Page 69 MACHINE BASE 4VSQ NO. PART DESCRIPTION NO. PART DESCRIPTION CAPM0630 SOCKET SET SCREW 38 LS005D LOCK PLUNGER (20L) (M6x30) 39 LB014B SADDLE LOCK SCREW HANDLE LB023 QUILL HOUSING ADJ GEAR 40 XS001B SADDLE/KNEE GIB FLB020 RAM ADAPTOR 41 XS014 SADDLE/KNEE WIPER PLATE RINS28 SNAP RING 42 BUTW31612...
  • Page 70 MACHINE BASE 4VSQ NO. PART DESCRIPTION NO.PART DESCRIPTION 68 LK032 DIAL HOLDER 109 MCSPT38PE12 VALVE (PT1/2x1/2) 69 LT005 BEARING RETAINER RING 110 LK003E SPRING PIN (35L) 70 BE6204ZZ BALL BEARING (6204ZZ) 111 CAPM0825 SOCKET CAP SCREW (M8x25) 71 LK029 BEARING CAP 112 CAPM0616 SOCKET CAP SCREW (M6x16) 72 KEY4418...

  • Page 71: Leadscrew Assembly

    LEADSCREW ASSEMBLY 2VS / 3VS / 4VSQ...
  • Page 72 LEADSCREW ASSEMBLY 2VS / 3VS / 4VSQ NO. PART DESCRIPTION NO. PART DESCRIPTION NUTW12F JAM NUT (W1/2-20UNF) 22 XT022A CROSS FEED NUT (METRIC) LT010C HANDLE GRIP 22 XT022B CROSS FEED NUT (INCH) LT010B BALL CRANK HANDLE LT009 DIAL LCOK NUT...
  • Page 73 CE SAFTY GUARD PARTS LIST SAFTY GUARD ASSEMBLY...
  • Page 75 SAFTY GUARD PARTS LIST NO.PART DESCRIPTION QT’Y NO.PART DESCRIPTION QT’Y S120 FIXED BRACKET VS109 AXIS VS110 FIXED BRACKET VS111 SWITCH FIXED BRACKET VS112 FIXED BLOCK VS113 COVER VS114 COVER VS115 COVER VS116 COVER 10. MCSCAPM0620 SOCKET CAP SCREW 11. MCSWASM06 WASHER 12.
  • Page 76 CHAPTER 6. WIRING DIAGRAM : ESP01...
  • Page 77 6-1 2VS / 3VS STANDARD (CLAUSING)
  • Page 78 6-2 4VSQ STANDARD (CLAUSING) 6-3. 2VS / 3VS CE WITH EMC FILTER...
  • Page 79 6-3 2VS / 3VS CE WITH EMC FILTER – 1/2...
  • Page 80 2VS / 3VS CE WITH EMC FILTER – 2/2...
  • Page 81 6-4 4VSQ CE WITH EMC FILTER - 1/2...
  • Page 82 4VSQ CE WITH EMC FILTER – 2/2...
  • Page 83 6-5 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE - 1/5...
  • Page 84 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE - 2/5...
  • Page 85 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE - 3/5 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE - 3/4 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE - 4/5...
  • Page 86 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE - 4/5...
  • Page 87 2/3/4VSQ CE WITH EMC FILTER & SAFETY MODULE - 5/5...
  • Page 88 6-6 2/3/4EVSQ STANDARD (CLAUSING) - 1/3...
  • Page 89 2/3/4EVSQ STANDARD (CLAUSING) - 2/3...
  • Page 90 2/3/4EVSQ STANDARD (CLAUSING) - 3/3...

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