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We do assure you that all persons are regarded without discrim- ination and on an equal basis. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
Introduction Introduction Validity of documentation This documentation is valid for the product PDP67 PN 6FDI 6FDIO 2FDOTP from Version HW 2.0, FW 1.1.x. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
This product includes Open Source software with various licenses. More detailed information is available by calling up the menu Support → Third-party man- ufacturer licences in the web application of the PDP67 PN 6FDI 6FDIO 2FDOTP. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP...
Overview Overview Unit features Application of the product PDP67 PN 6FDI 6FDIO 2FDOTP: Device with IO ports for use in a rugged industrial environment up to protection type IP67, to connect the system to PROFINET with PROFIsafe profile. The product has the following features:...
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Optional PDP67 removable data medium for a microSD card to store the device project and naming data Reset button – For original reset – For warm reset – To transfer the naming data and/or device project from the microSD card to the device memory Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP 1005181-EN-02...
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Overview LEDs for: – Switch status per input/output – Status display of the device LEDs for: – PROFINET status – PROFIsafe status Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 10 1005181-EN-02...
Field for 2D code 5x5 mm Order number Scope of supply PDP67 device PDP67 PN 6FDI 6FDIO 2FDOTP with: – End cap for the PDP67 removable data medium connection (installed) – End cap for the reset button (installed) – 2 x M4 locking washers for the functional earth (installed) –...
Safety Intended use The device PDP67 PN 6FDI 6FDIO 2FDOTP is suitable for use in a rugged industrial envir- onment up to protection type IP67. It may not be used in a potentially explosive area. Protection type IP67 is only guaranteed if open plugs and sockets are sealed with end caps.
It is import- ant that the firmware version selected in PASconfig matches the firmware version on the connected system (see PASconfig online help, select "Firm- ware version for configuration"). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 14 1005181-EN-02...
Perform a risk assessment in accordance with VDI/VDE 2182 or IEC 62443-3-2 and plan the security measures with care. If necessary, seek advice from Pilz Customer Support. Implemented security measures The web application is protected against unauthorised access by a password prompt.
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Company firewall Machine firewall Internet Company network Machine network Product Configuration computer Fig.: Example network topology Note the network data [ for risk analysis and the security measures. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 16 1005181-EN-02...
Device area [ 40]: – Reset button with label – Port for connecting the PDP67 removable data medium (X20) – Device status LEDs – Replaceable inscription label for the device Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 17 1005181-EN-02...
With restart interlock With restart interlock ancy time Without restart interlock Sensor type Non-equivalent Non-equivalent Equivalent Discrepancy behaviour Set value to zero Set value to zero Keep last valid value Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 18 1005181-EN-02...
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Signal requirements at the inputs: The 0-signal and the subsequent 1-signal together must be present at the input for longer than twice the configured pulse stretch time t stretch Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 19 1005181-EN-02...
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Fig.: Timing diagram: pulse stretching ≤ signal duration of 1-signal Legend Pin Signal at the input (pin) Pulse stretching Pulse stretching Stretched signal Stretched signal Duration of 1-signal 1-signal Duration of pulse stretching stretch Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 20 1005181-EN-02...
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Time for which a 1-signal must be present in order to be detec- signal_min ted. Stretched 1-signal in the device TRUE Stretched 0-signal in the device FALSE Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 21 1005181-EN-02...
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An input pair always consists of the two inputs I0 and I1 on a port. 2-channel equivalent or non-equivalent sensors can be connected. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 22 1005181-EN-02...
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The reaction is extended by the configured time t discr Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 23 1005181-EN-02...
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Without restart interlock (no acknowledgement required) As soon as there is no longer a discrepancy, monitoring begins again Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 24 1005181-EN-02...
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Keep last valid value: I0=0 (I1 is not evaluated) Set value to "0": I0=0/I1=0 Error messages: Input I0: Discrepancy error. Signal at input I0 is "1" Input I1: Discrepancy error. Signal at input I1 is "1" Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 25 1005181-EN-02...
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("1" signal at an equivalent sensor) (i.e. maximum permitted bounce of a 2-channel sensor). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 26 1005181-EN-02...
– The test pulse output is switched on and the test pulse output is assigned to the input. Shorts to 24 V are not detected on an electronic sensor. The sensor must detect the short circuit (1-channel OSSD). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 27 1005181-EN-02...
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ST output option: The test pulse outputs can be used as 24 VDC ST outputs if they are not assigned to an input. The maximum test pulse duration can be configured: 0.3 … 10.0 ms Default setting: 3 ms. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 28 1005181-EN-02...
Use suppression when switching inductive loads. Operation with electronic contactors has not been tested and may lead to errors. Please contact our Customer Support team if you are using electronic contactors. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 29 1005181-EN-02...
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In the event of external errors, e.g. if the connection to the controller is lost, the output is switched off after the set switch-off delay. However, in the event of internal device errors, the switch-off delay cannot be guaranteed. Default value: 0 ms (switch off immediately). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 30 1005181-EN-02...
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If an output can no longer be switched on due to an error, then the error will be detected within the repetition of the on test in the event of an error, as set in the configuration. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 31...
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Defines the waiting time between two on tests. (Default value: 0 s. The test is run in each test cycle). Configurable repetition time of the on test in the event of an error (de- fault value: 30 s) Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 32 1005181-EN-02...
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The output may be read back incorrectly for the configured time. An error is registered once the configured time has elapsed. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 33 1005181-EN-02...
– Output is low impedance – Current is supplied to the load The device can detect the following errors at the outputs: Shorts across contacts and short circuits Overload Open circuit Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 34 1005181-EN-02...
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In the event of external errors, e.g. if the connection to the controller is lost, the output is switched off after the set switch-off delay. However, in the event of internal device errors, the switch-off delay cannot be guaranteed. Default value: 0 ms (switch off immediately). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 35 1005181-EN-02...
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2-pole outputs. It is not possible to configure the time for each IO port separately. These tests are used to check whether an error is still present. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 36 1005181-EN-02...
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For the maximum test duration t1, set a maximum value at which the load can neither switch on nor switch off. By setting a maximum permitted test duration t1 for your application you increase availability and improve fault detection. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 37 1005181-EN-02...
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The outputs are not switched off and no error message is sent. The open circuit is not registered in the PII and the open crcuit bits remain at "1". Loads over 10 kOhm may mistakenly be detected as an open circuit. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 38 1005181-EN-02...
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C [µF] 1000 1500 2000 2500 I [mA] Fig.: Output capacitance C dependent on load current I Legend [1] Max. test duration 1 ms [2] Max. test duration 3 ms Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 39 1005181-EN-02...
Entry is made in the diagnostic log Impact after a restart: Inputs retain their current input values Substitute values are used for the outputs until the connection to the controller has been re-established. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 40 1005181-EN-02...
ST and FS configuration data is deleted. PROFINET Factory Reset is performed. Diagnostic log is not deleted. Device restarts automatically. 5.2.3 PDP67 removable data medium (available as an option) Fig.: PDP67 removable data medium Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 41 1005181-EN-02...
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When a device is changed, the stored data can be copied over using the reset button (see Reset button [ 40]). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 42 1005181-EN-02...
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Press lightly on the microSD card until it releases and then use your fingers to pull the mi- croSD card out of the PDP67 removable data medium. Labelling the PDP67 removable data medium You can label the PDP67 removable data medium on the labelling strip provided. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 43 1005181-EN-02...
Load supply The voltage to supply the actuators is generated internally from the load supply. The potentials for the device supply and load supply are galvanically isolated within the device. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 44 1005181-EN-02...
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Function description Fig.: Supply voltage per plug-in connector Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 45 1005181-EN-02...
The default address for the PDP67 device is 1. INFORMATION Each F-address on PROFINET with PROFIsafe must be unique. Further information on the F-address: Establishing the F-address (PROFINET with PROFIsafe) [ 106] Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 46 1005181-EN-02...
Situations that mean that substitute values are used and the valid bit has the value "0": Input error Output error Device error (e.g. drop in the supply voltage, device overheats) Communication is stopped (also during firmware update) Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 47 1005181-EN-02...
The application must be designed in such a way that an uncontrolled start-up of the plant is excluded after a safety function, restart or reset is requested. After each firmware update it is necessary to check that the new firmware is the desired firmware version. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 48 1005181-EN-02...
PROFIsafe specification Version 2.4) Container for PROFIsafe process data with channel-granular passivation (in accordance with PROFIsafe specification Version 2.6) The ST process data is transferred in an ST container on slot 10. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 49 1005181-EN-02...
The relationship between the load current at the device supply and the operating temperat- ure is illustrated in the following derating diagram. The device supply is limited to a max- imum of 16 A. Fig.: Derating diagram for the device supply Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 51 1005181-EN-02...
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The relationship between the load current at the load supply and the operating temperature is illustrated in the following derating diagram. The load supply is limited to a maximum of 16 A. Fig.: Derating diagram for the load supply Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 52 1005181-EN-02...
Signal changes from "1" to "0" Delay Bounce : Configured discrepancy time Discr Signal changes from "0" to "1": : Configured discrepancy time Discr : Configured switch-on delay Delay : Configured bounce time Bounce Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 53 1005181-EN-02...
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Calculation of the time between the signal being received at the fieldbus interface, the sig- nal being confirmed and the confirmed signal being available at the fieldbus interface: DAT = 6 ms Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 54 1005181-EN-02...
Managing users [ Settings [ Support [ Applications of the user with read rights (guest) Logging in to the web application [ Start page [ Display diagnostics [ Support [ Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 55 1005181-EN-02...
This process varies depending on the browser you are using. It is explained here using Mi- crosoft Edge. When you load the page the following message appears: Your connection isn’t private. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 56 1005181-EN-02...
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Click on Continue to <Your device's IP address> (unsafe). The login page is dis- played. CAUTION! Risk of data manipulation and phishing Adding exception rules to your browser can lead to data manipulation and phishing. Do not create exception rules for unfamiliar websites. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 57 1005181-EN-02...
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You can also use your own certificates, if your company uses its own certi- ficate management for example. If this is the case you can import your own certificate into the device (see also Managing certificates [ 69]). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 58 1005181-EN-02...
The web application’s interface is subdivided into the following sections: Title bar Besides the Pilz logo, the title bar also displays the IP address of the connected device and a button with the name of the logged in user. Click on this button and select Log out to log out of the web application.
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– Status of the wiring test with a link to the wiring test page – Number of warning and error messages present, with a link to the diagnostic log – Device information Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 60 1005181-EN-02...
Diagnostic messages that serve as informa- tion. Operation is not yet impeded or com- promised. Priority column Diagnostic messages are differentiated according to their importance. They are divided into three levels of severity: Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 61 1005181-EN-02...
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This diagnostic message is provided for in- formation; operation is neither impeded nor adversely affected. Description column Description of what has happened. Fault detection column Fault detection is used to uniquely identify a diagnostic message. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 62 1005181-EN-02...
Procedure Click on Update to retrieve the network configuration from the device. Change the network configuration and click on Apply to write the configuration to the device. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 63 1005181-EN-02...
Start. The device switches to wiring test mode and displays the current status of the inputs. When the wiring test is started, the outputs are deactivated. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 64 1005181-EN-02...
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3. Check that the status display at the input changes when the sensor is connected. 4. Switch off the test pulse output. Check actuator wiring Prerequisites Wiring test has been started Procedure Switch on the output. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 65 1005181-EN-02...
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If the wiring test is ended because the device switches to a safe state as the result of a crit- ical error, then once the critical error has been resolved, you will need to perform a warm reset (see Reset button [ 40]) and start the wiring test again. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 66 1005181-EN-02...
"admin" user is PDP67 (this is not required for the "guest" user). Enter a new password. The password must have at least 6 characters and may only con- tain ASCII characters and no spaces. Repeat the password and click on Apply. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 67 1005181-EN-02...
Web application Settings Fig.: Settings On this page you can configure the following settings: Managing certificates [ Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 68 1005181-EN-02...
Deactivating the web application Once deactivated, the web application is no longer accessible via a web browser. To react- ivate the web application you will need to perform an Original reset [ 40]. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 69 1005181-EN-02...
Web application Support Fig.: Contact information The Support page contains contact information for Pilz's technical support team plus the li- cences for the open source components that are used. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 70 1005181-EN-02...
For port X32 you should only use the end cap 380328 (colour: grey), avail- able as an option. Protect the device from: Water or fluids with more stringent conditions than IP65/67, Chemicals Harmful substances Intentional damage Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 71 1005181-EN-02...
Screws and locking washers supplied with the device: 1 x M4 screw for the functional earth (installed) 2 x M4 locking washers for the functional earth (installed) Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 72 1005181-EN-02...
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When using internal hexagonal fixing screws with a strength class of 8.8, tighten the mounting screws with a torque setting of 2.5 Nm to 2.9 Nm. Use two fixing screws to attach the product to the mounting surface. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 73 1005181-EN-02...
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Tighten the mounting screw on the mounting plate. When using an internal hexagonal fix- ing screw with a strength class of 8.8, tighten the screw with a torque setting of 2.5 Nm to 2.9 Nm. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 74 1005181-EN-02...
Ensure that the application is designed in such a way that the voltage/current-free state (normally energised mode) represents the safe state. Use a torque setting of 0.6 Nm when connecting all M12 cables. To connect the wiring we recommend you use pre-assembled cable from Pilz (see Accessories [ 100]).
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– Use a second actuator and monitor the state of the actuator using feedback loop monitoring in the user program. If the value does not correspond to the set point, then the actuator must be switched off. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 76 1005181-EN-02...
16 A max. 16 A +24 V DC Device Supply Load Supply Fig.: Separate power supplies for device supply and load supply Legend Infeed for device supply Infeed for load supply Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 79 1005181-EN-02...
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The external circuits intended to be connected to this device shall be separated from MAINS supply or hazardous live voltage by reinforced or double insulation and meet the requirements of SELV/PELV (Class III) circuit of UL/CSA/IEC 61010-1, 61010-2-201. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 80 1005181-EN-02...
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Wiring Routing the supply voltages Fig.: Routing the supply voltage Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 81 1005181-EN-02...
Connecting the fieldbus Refer to the specifications regarding installation and wiring of PROFINET devices in the PROFINET Installation Guidelines (profibus.com). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 82 1005181-EN-02...
– I0: T0 – I1: T1 Connection to ports FDI/FDIO: – Channel A of the safety switch to I0 and T0 – Channel B of the safety switch to I1 and T1 Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 83 1005181-EN-02...
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Depending on the application, serious injury or death may result. Avoid short circuits through – Appropriate wiring – Wiring in accordance with the requirements of IEC 61076-2-101 and IEC 60204-1, clause 14.1.1 and 14.1.2 Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 84 1005181-EN-02...
Operation Operation Display elements Fig.: LEDs Legend LED on LED flashes LED flashes LED off Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 87 1005181-EN-02...
The "PWR" LED indicates the status of the load and device supply. Colour State Meaning - - - No supply voltage Yellow Load supply or device supply faulty Green Load supply and device supply ok Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 88 1005181-EN-02...
9.1.5 The "RUN" LED indicates the status of the PROFINET interface. Colour State Meaning No PROFINET connection Green PROFINET connection available Green Device does not yet have a device name Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 89 1005181-EN-02...
"1" signal is emitted Green An error is present, there is a diagnostic entry in the dia- gnostic log (see Read dia- gnostic log [ 91]). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 90 1005181-EN-02...
PASconfig (see PASconfig online help) or the web application (see Display diagnostics [ 61]). 9.2.2 Remedies Remedies are available in PASconfig via the diagnostic log (see PASconfig online help). Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 91 1005181-EN-02...
Maintenance and testing Maintenance and testing It is not necessary to perform maintenance work on the product in normal operation. Please return any faulty products to Pilz. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 92 1005181-EN-02...
Potential isolation Corresponding supply voltage Device Supply Semiconductor outputs Number of positive-switching single-pole semicon- ductor outputs Output type in accordance with EN 61131-2 Max. power consumption Corresponding supply voltage Device Supply Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 93 1005181-EN-02...
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PROFINET interface Number PROFINET IO specification V2.33 Conformance Class Network load class Protocol version V2.6 Input device 1.440 Byte Output 1.440 Byte Transmission rates 100 MBit/s Transmission rate selectable via Automatic Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 94 1005181-EN-02...
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Potential isolation between Ethernet and device supply Type of potential isolation Functional insulation Rated surge voltage 1000 V Potential isolation between Ethernet and load supply Type of potential isolation Functional insulation Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 95 1005181-EN-02...
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Housing GD-ZnAl4Cu1 Connection type Mounting type screw interlocked Dimensions Height 257,8 mm Width 61,3 mm Depth 34,5 mm Weight 980 g Where standards are undated, the latest editions shall apply. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 96 1005181-EN-02...
A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 97 1005181-EN-02...
34964 RCP Endpoint Mapper port PROFINET 49152 … Service Request ports 65535 In: The communication partner starts communication with the device. Out: The device starts communication with the communication partner. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 98 1005181-EN-02...
This product/these products meet the requirements of the directive 2006/42/EC for ma- chinery of the European Parliament and of the Council. The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/downloads. Authorised representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ostfildern, Germany 12.3...
Accessories, end caps for M12 ports on 380328 PDP67 and PSS67 devices, protection type IP67, grey, PU 2 pieces, only use for L- coded M12 ports (380324 only for A- and D- coded) Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 100 1005181-EN-02...
FS password (default value: pssu) [2][3]. The F-address for the Ethernet connec- tion is now read from the device. 6. The displayed F-address [4] is used temporarily to establish a connection to the device [5]. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 106 1005181-EN-02...
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Now you can perform two functions independently of each other and in any sequence: Load the current I/O configuration on to the device Load the current F-address (the one just read) on to the device via System -> Enter F- address. Operating Manual PDP67 PN 6FDI 6FDIO 2FDOTP | 107 1005181-EN-02...
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We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...
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