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SIGRIST-PHOTOMETER TurBiScat PM 40 Operating Manual

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Operating Manual
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Summary of Contents for SIGRIST-PHOTOMETER TurBiScat PM 40

  • Page 1 TurBiScat PM 40 Operating Manual sigrist.com...
  • Page 2 © Copyright provisions (Copyright © This document was written by Sigrist-Photometer AG. The copyright is held by Sigrist-Photometer AG. Copying, modifying or translating the contents or passing it on to third parties is only permitted with the agree- ment of Sigrist-Photometer AG.

  • Page 3: Table Of Contents

    General view.........................  10 4.1.1 TurBiScat PM 40 with display ...................... 10 4.1.2 TurBiScat PM 40 with SiDis AD 40 .................... 10 Nameplate .......................... 11 Scope of supply and accessory parts...................  11 Mounting .........................  12 General information on mounting .................. 12 Mounting position of the photometer ..................
  • Page 4 11.1 Isolate faults .........................  47 11.2 Warning / (prio) error messages...................  48 11.3 Warning messages.......................  48 11.4 Fault messages ........................ 49 11.5 Prio fault messages ...................... 50 12 Specification sheet.................... 51 12.1 TurBiScat PM 40 ........................ 51 12.2 General.......................... 51 4 / 58...
  • Page 5 Table of contents 12.3 SiDis AD 40 ..........................  52 12.4 Communication modules ......................  53 13 Returns........................ 54 14 Decommissioning/ Storage ...................  55 15 Disposal ........................ 56 5 / 58...

  • Page 6: About This Document

    NOTE Non-compliance with the instruction manual Sigrist-Photometer AG accepts no liability for damage resulting from non-compliance with the operating instruc- tions. Storage of the instruction manual The instruction manual is an integral part of the unit. It must be available to staff at all times.
  • Page 7 About this document Symbol Name Function Provides the reader with supporting information about the action currently described. Action The triangle marks actions that must be performed in the ap- propriate order. The white triangle marks the reaction to an action. Reaction Representation con- Cross-reference...

  • Page 8: Your Safety

    Your Safety Your Safety Intended use The TurBiScat PM 40 and its peripherals are designed for turbidity measurement in liquids. Possible applications can be found in the following areas: Areas of application Food and beverage industry Applications Filtration monitoring in beverages such as beer, fruit juices, spirits...

  • Page 9: Residual Risks

    Your Safety Residual risks The device has been built in accordance with the applicable standards and the recognised safety rules and corre- sponds to the state of the art. However, according to the risk assessment of the applied safety standard DIN EN 61010-1, injuries to persons, damage to the device or material damage to the infrastructure cannot be completely ruled out during use.

  • Page 10: Device Data

    TurBiScat PM 40 WLAN connection WLAN input device Operating device or control system Touchscreen 4.1.2 TurBiScat PM 40 with SiDis AD 40 TurBiScat PM 40 with SiDis AD 40 TurBiScat PM 40 without display SiDis AD 40 WLAN connection WLAN input device...

  • Page 11: Nameplate

    Device data Nameplate The nameplates are placed on the TurbiScat PM 40 and SiDis AD 40 (2). They contain: Device type Type ext.: Device name PN: Article number SN: Serial number U: Service voltage P: Power DOM: Production date Conformity information...

  • Page 12: Mounting

    Mounting Mounting General information on mounting Use detailed dimension drawings for photometer and control device mounting. Distance between photometer and stray light sources > 2 m. Avoid the formation of gas bubbles on the sensor head by using a suitable fitting position. Distance between the photometer and pipe bends and cross-section-changing elements >...

  • Page 13: Mounting Sidis Ad 40

    Mounting Mounting SiDis AD 40 5.4.1 Wall mounting Mount SiDis AD 40 on the wall with two screws according to the dimension drawing. 5.4.2 Rotate mounting plate If necessary, the mounting plate can be rotated by 90° as follows: Loosen four screws (2). Turn the mounting plate in the desired position.

  • Page 14: Electrical Installation

    Electrical installation Electrical installation DANGER Danger due to improper connection of the operating voltage. Improper connection of the electrical service voltage can be life-threatening. The system can also be damaged in the process. Connection must be carried out by a specialist in accordance with local regulations. Install a disconnecting device near the power supply to disconnect the device from the mains.
  • Page 15 Electrical installation IN 1 blue IN 2 grey Digital output "High Side Switch" max. 20 mA Function Designation Plug-in connector Colour pin no. Out 1 blue Out 2 grey Out 3 pink Out 4 Yellow Power output terminal 0/4 ... 20 max. 700 Ω Function Designation Plug-in connector...

  • Page 16: Eg_Poe

    Electrical installation 6.2.2 EG_PoE PoE (802.3af, class 0) Cable characteristics: Cat. 6, STP, AWG 24/7, TIA-568A. Fast Ethernet 100Base_T supported Available web services: Web server, Modbus TCP SiDis Female PM Female (A) M12 4-pin socket D coded Function Plug-in connector pin no. 6.2.3 EG_Profibus Female PM...

  • Page 17: Eg_Profinet

    Electrical installation Function Plug pin no. Colour white brown 6.2.4 EG_Profinet Female PM SiDis A B C A B C Female (B) Female (A) Male (C) port 2 M12 4-pin socket D coded / port 1 Function Plug-in connector pin no. M12 8-pin plug-in connector A coded Function Plug-in connector pin...

  • Page 18: Operation

    Operation Operation The most important operating data can be viewed on the local display. Parametrisation is carried out via a WLAN-capable device Display Navigation is done by swiping gestures. Navigation aids are located at the bottom and on the left (2). Without activity, the display switches to the standard display af- ter one minute.

  • Page 19: Commissioning

    Commissioning Commissioning Ensure correct mounting and electrical installation. Establish service voltage. w Start screen appears. Rotate display if necessary Rotating the display is only possible in the start-up dis- play. Briefly touch rotation symbol (1). w The display rotates by 90°. Repeat until the display is in the correct position.
  • Page 20 Commissioning Sigrist-Webinterface Open Access URL with QR code. Alternative: Open browser (e.g. Chrome, Safari). Enter the displayed URL (192.168.10.1). w Login screen appears. Log in to SIGRIST-Webinterface Log in without password. Recommendation: Secure access to the SIGRIST-We- binterface with a password. 20 / 58...

  • Page 21: Settings

    Settings Settings Displays on the photometer Navigation is carried out using swipe gestures. Navigation aids are located at the bottom and left (2). If there is no activity, the display switches to the standard display after one minute. Displays on the photometer Sensor status Set standard display see menu Display [} 32].

  • Page 22: Sigrist-Webinterface

    Settings Sigrist-Webinterface 9.2.1 Homepage After logging in, the Sigrist-Webinterface appears in the measuring mode. Open menu Start menu Photometer settings Simple/ [} 23] Extended [} 28] configuration mode Logging on/off Change language Open logger diagram 9.2.2 First steps Open menu (1). Select «language» (2). Select [settings] (3).

  • Page 23: Simple Configuration Mode

    Settings Simple configuration mode If necessary, change the configuration mode. 9.3.1 Menu: Configuration Parameter Values Default value «WLAN region» List of regions Select the region in which the device is operated. In the USA, WLAN channels 1 ... 11 are used. In the other countries, channels 1 ...
  • Page 24 Settings Parameter Values Default value «0/4mA...20 mA» 0-20 mA/ 4-20 mA 4-20 mA Set current range for measured value output. «For service» 0 value/ Last value Last value Set the measured value output in service mode. «Max. value» 20 ... 21 mA 21 mA Set the highest possible current value at the measured value output.

  • Page 25: Menu: Simulation

    Settings Parameter Values Default value «Station name» Enter the station name. «DHCP» On/Off Automatic assignment of IP addresses. DHCP On: Assigned IP address, gateway address and subnet mask are displayed. DHCP Off: Enter IP address, gateway address, subnet mask and DNS server manually. «IP address»...

  • Page 26: Menu: Recalibration

    Settings Parameter Values Default value «Current outputs» Off/ 0 ... 20 mA Specific values output at current outputs. «Outputs» Off/ All Off/ All On/ 1 ... n On Output specific states at digital outputs. «Light source» Off/ 1, 2 Manually switch the light source on or off for test purposes or fault location (1 = LED turbidity, 2 = LED colour (optional)).
  • Page 27 Settings Parameter Values Default value «Serial number» Device-specific View the serial number. This number is important when contacting customer service. «Operating hrs.» View the operating hours since initial commissioning at the factory. «Version Main» Software version of the main controller. «Version Sensor»...

  • Page 28: Advanced Configuration Mode

    Settings Parameter Values Default value «Restore» [Restore...] [Download...] [Delete...] Select one of the displayed configurations: Restore: Load selected version. NOTICE! The current configuration is overwritten and cannot be restored. Download: Download selected configuration. Delete: Delete selected configuration. «Restore challenge» xxxx Individual code for loading the factory configuration.
  • Page 29 Settings Parameter Values Default value «Prio. ext. inp.» Off/Warning/Fault/ Warning Prioritised error Assign a priority to the external input signal. Modbus RTU 120Ohm/Modbus RTU «Function» Off/Modbus RTU 120 Ω/Modbus Channel-specific RTU/Digital input/Digital output/ Power output terminal Parameters are assigned to the functions and can be configured as required. The Off function disables the function.
  • Page 30 Settings Digital input (5-28 V) Parameter Values Default value «Digital input» Inverse/Operation serv. /Sensor check/External Input signal triggers the corresponding function. Inverse: Invert the functions. So that the function is triggered at signal 0. Operation/Serv.: Switching between measuring mode and service operation. Sensor check: Start sensor check.

  • Page 31: Menu: Wlan

    Settings 9.4.5 Menu: WLAN WLAN\ General Parameter Values Default value «WLAN region» List of regions Select the region in which the device is operated. In the USA, WLAN channels 1 ... 11 are used. In the other countries, channels 1 ... 13 are used. WLAN\ base station Parameter Values...

  • Page 32: Menu Configuration

    Settings Parameter Values Default value «Gateway addr.» XXX.XXX.XXX.XXX 192.255.255.0 Enter gateway address. «Sub-net mask» XXX.XXX.XXX.XXX 255.255.255.0 Enter subnet mask. «DNS server» XXX.XXX.XXX.XXX 0.0.0.0 Enter DNS server address. Appears if DHCP is set to Off. 9.4.6 Menu Configuration See Simple Configuration Mode\ Configuration [} 23] 9.4.7 Menu: Display...

  • Page 33: Menu: Simulation

    Settings Parameter Values Default value «Min. Auto» Off/ On Activate automatic scaling of the graphic display to the minimum value. «Min. value» 0 ... 999999 0,000 Set the minimum value of the graphic display when automatic scaling is switched off. «Max.

  • Page 34: Menu: System

    During an online firmware update, operating hours, temperatures, voltages, intensities of the light sources and the error history are transmitted. «Contact information» Sigrist-Photometer AG Enter line 1 of the contact information (max. 47 characters). «Contact information» Switzerland Enter line 2 of the contact information (max. 47 characters).

  • Page 35: Menu: Meas. Channels

    Settings Parameter Values Default value «Contact information» +41 41 624 54 54 Enter line 3 of the contact information (max. 47 characters). «Contact information» info@sigrist.com Enter line 4 of the contact information (max. 47 characters). 9.4.13 Menu: Meas. Channels Meas. Channels\ Channel C1 ... Cn Parameter Values Default value...

  • Page 36: Menu: Math. Channels

    Settings 9.4.14 Menu: Math. Channels Math. Channels M1 ... Mn Parameter Values Default value «Function» Inactive Device-specific a*C1+... 10^(a*logC1+... C1/C2 (C1-C2)/ C1 Selection of a predefined function for calculating different channels: (Weighted addition of channels set to extinctions (log)) (Weighted addition of channels set to transmission (Lin)) (Formation of quotients for second channels) (Difference of two channels in relation to the first channel) «Offset»...

  • Page 37: Menu: History

    Settings 9.4.16 Menu: History See Simple configuration mode\ History [} 26] 9.4.17 Menu: System info See Simple configuration mode\ System info [} 26] Logger diagram Detailed graphic display of measured values over the last seven days. Graphical display of measuring values Display over a certain period of time ((X): Time axis/ (Y:) measuring range). The curve colour corresponds to the corresponding measuring channel (7).

  • Page 38: Field Bus

    Settings Field bus 9.6.1 General requirements The computer or the control system must be compatible with the bus system Modbus RTU/TCP, Profibus DP or Profinet IO. The photometer must be equipped with the appropriate communication module. 9.6.2 Fault codes The fault codes apply to all field bus versions. For the error description and corresponding measures, see here [} 47].
  • Page 39 Settings Register Address Data type Function Values 30005 0x0004 Real 32-bit Intel single precision bits Measured value 15-0 channel 2 30006 0x0005 Real 32-bit Intel single precision bits 31-16 30007 0x0006 Real 32-bit Intel single precision bits Measured value 15-0 channel 3 30008 0x0007...

  • Page 40: Profibus-Dp

    The interface parameters must be set in the «EG_Profinet communication module» menu. Alternatively, these can be set using a Profinet parameterization tool. The correct GSDML file (GSDML-V2.44-Sigrist-Photometer AG-EG_Profinet-20240621.xml) must be loaded in the Profinet master, the required modules must be plugged in and the associated variables must be de- fined.
  • Page 41 Settings Module name Data type Byte size In/Out Description Min. Max. Config In Byte Integration 1...8 Byte Heater set point Byte Heater max. value Byte GW1-4 cut-in del. Byte GW1-4 cut-out del. Byte GW5-8 cut-in del. Byte GW5-8 cut-in del. Byte GW hysteresis *) Config Limits In...

  • Page 42: Servicing

    Servicing Servicing CAUTION Unit damage due to lack of maintenance Lack of or inadequate maintenance as well as the use of non-original Sigrist spare parts may damage the device and lead to measurement errors. Always carry out servicing work according to the servicing schedule. Only use original Sigrist spare parts.

  • Page 43: Clean Sensor Head

    Skin or eye damage due to formazine (hydrazine sulphate). Unprotected skin or eye contact with formazine may cause skin or eye damage. Wear protective goggles and gloves. Wash hands after work. 10.4.1 Overview of control unit TurBiScat PM 40 Clamp ring ® VARINLINE adapter Fill level indicator...

  • Page 44: Carry Out Calibration Check With Control Unit

    Servicing 10.4.3 Carry out calibration check with control unit NOTE Use of an incorrect control unit. Using the wrong control unit can falsify the calibration check. The number of the control unit must match the serial number of the device. Removing the photometer WARNING! Do not remove the photometer without first draining the process line!
  • Page 45 Servicing ® Fastening the control unit (VARINLINE connector) Attach the control unit to the photometer with clamp ring (2). Filling the control unit Fill the control unit with test medium via the filling funnel (3). Ensure that the fill level indicator is filled to ap- prox.

  • Page 46: Replace Seals (Varinline Connection)

    Servicing Complete the calibration check Empty the control unit and remove it from the pho- tometer. Install the photometer. Put the photometer into operation. Align the solid reference on bolts and fasten it. Clean the control unit [} 43]. w The calibration check is completed. ®...

  • Page 47: Troubleshooting

    Troubleshooting Troubleshooting 11.1 Isolate faults Malfunction Measure No display Check service voltage. Error message in display Analyse error message (Warning/error/priority messages). Measured value seems wrong Ensure correct operating conditions of the sample medium. Check calibration. Check correct mounting. Ensure that servicing duty has been carried out correctly. Perform sensor check.

  • Page 48: Warning / (Prio) Error Messages

    Troubleshooting 11.2 Warning / (prio) error messages In the event of a malfunction, either the measuring value or a corresponding status symbol is displayed ac- cording to the parameterization. With a swipe movement, the detailed information appears. Warning messages System remains in operation. Evaluate measurement results with caution.

  • Page 49: Fault Messages

    Troubleshooting Code Message Cause Remedy RECALIBRATION Device is soiled Clean measuring cell and control unit if necessary Set point for recalibration does not match the value of the Check control unit/medium medium Check set point Check light path SENSOR CHECK Automatic sensor check failed Too much external light near the measuring cell (e.g.

  • Page 50: Prio Fault Messages

    Troubleshooting Code Message Description Possible causes LIGHT SOURCE 2 Detector for monitoring the light Defective light source source is not receiving light from Contact service technician. the corresponding light source. 11.5 Prio fault messages The following Prio fault messages may be displayed during operation. Code Message Description...

  • Page 51: Specification Sheet

    Specification sheet Specification sheet 12.1 TurBiScat PM 40 Service voltage 24 VDC ± 10 % (EG_PoE 48 VDC) Warm-up time < 3 min Power input Max. 4 W Max. pressure Max. 4 MPa (40 bar) → Sensor head with sapphire window Measuring cell →...

  • Page 52: Sidis Ad 40

    Specification sheet Wavelength 650 nm Measuring range 0 ... 1000 EBC (0 ... 4000 NTU) turbidity Measuring ranges Arbitrarily configurable Lowest measuring value 20 mEBC Smallest recommended measuring range 0 ... 1 EBC Resolution 0.001 EBC turbidity Reproducibility 2 devices calibrated with the same formazine 90°...

  • Page 53: Communication Modules

    Specification sheet Display Display: ¼ VGA with touchscreen Resolution: 320 x 240 pixels with 2.4" diagonal WLAN module WLAN according to IEEE 802.11 b/g/n Protection class IP 66 Weight Approx. 0.4 kg Dimensions Ø 105.5 x 71 mm Material Housing: PC/ABS UL94 V0 Touchscreen: Soda-lime tempering glass 12.4 Communication modules...

  • Page 54: Returns

    Returns Returns Returns to the appropriate country representative For all devices and spare parts that are returned, a completed RMA form must be sent to the responsible Sigrist- Photometer AG country representative (RMA form 14711D can be downloaded from www.sigrist.com DANGER Residues of hazardous media Depending on the area of application, a dismantled device may contain residues of hazardous media.

  • Page 55: Decommissioning/ Storage

    Decommissioning/ Storage Decommissioning/ Storage Prepare components for storage The aim of decommissioning is to prepare the individual components of the unit properly for storage. Disconnect the operating voltage. Remove the photometer. Clean sensor head. Check the desiccant and, if necessary, Replace desiccant. Ensure that all openings on the device are sealed.

  • Page 56: Disposal

    Disposal Disposal The components must be disposed of in accordance with regional legal regulations. The components do not have any radiation sources that are harmful to the environment. The materials used must be disposed of or reused in accordance with the following table: Category Materials Disposal option...
  • Page 57 57 / 58...
  • Page 58 Your service partner Sigrist-Photometer AG Hofurlistrasse 1 CH-6373 Ennetbürgen Tel. +41 (0)41 624 54 54 www.sigrist.com info@sigrist.com 16429EN | 2 | 01-2025...

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