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Malone Procut 900 Owner's & Parts Manual

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Procut 900 Mower — User and Parts Manual
Procut 900 Disc Mower
Owner & Parts Manual
ISSUE: 3
Malone Farm Machinery
Ballyglass, Claremorris
Co. Mayo, Ireland.
Tel +353 (0) 94 936 0500
www.malonefm.com

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  • Page 1 Procut 900 Mower — User and Parts Manual Procut 900 Disc Mower Owner & Parts Manual ISSUE: 3 Malone Farm Machinery Ballyglass, Claremorris Co. Mayo, Ireland. Tel +353 (0) 94 936 0500 www.malonefm.com...
  • Page 2 Table of Contents Section 1 - General information page 3 Section 2 - Safety information page 4 Section 3 - Machine assembly page 5 Section 4 - Attaching to tractor page 6 Section 5 - Attaching Driveline page 7 Section 6 - Road Transport page 8 Section 7...

  • Page 3: Section 1 General Information

    Before delivering this machine, your dealer performed a pre-delivery inspection to ensure best performance. If you have any queries, please contact Malone who will be able to give you the correct assistance and advice as soon as possible EC DECLARATION OF CONFORMITY Conforms to EU Engineering regulations and other relevant EU guidelines.

  • Page 4: Section 2 Safety Precautions

    Section 2 Safety precautions This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. WARNING: BEFORE ATTEMPTING TO OPERATE THIS MOWER, READ AND STUDY THE FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY INDIVIDUAL WHO OPERATES OR WORKS WITH THE MOWER, WHETHER FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY PRECAUTIONS.

  • Page 5: Section 3 Machine Assembly

    Procut 900 Mower — User and Parts Manual Section 3 Machine Assembly The Malone Procut Mower is usually shipped assembled. In some cases it may be shipped partially assembled, if so refer to assembly instructions supplied separately. FITTING PVC COVER Detach the bumper (part A).

  • Page 6: Section 4 Attaching Mower To Tractor

    Section 4 Attaching Mower to Tractor The Malone procut mower requires 540 PTO power and is designed to mount on Category 11 3-point hitch tractors. 1. Connect the 3 point frame to the lower 2. Connect the top link to the 3- links of the tractor and secure with pins.
  • Page 7 Procut 900 Mower — User and Parts Manual Section 5 Attaching Driveline to Tractor Slide driveline end with safety cone over the splined shaft of the gearbox and • secure with attaching device. Slide driveline over the tractor’s splined PTO shaft and secure with locking •...

  • Page 8: Section 6 Road Transport

    Section 6 Road Transport When travelling on public roads use accessory lights when necessary and devices for adequate warning to other road users. Release locking plate (see detail below) Raise the cutter bar into the vertical position. Set locking plate in transport position. Close Hydraulic valve.
  • Page 9 Procut 900 Mower — User and Parts Manual Hydraulic valve in closed position Hydraulic valve to open position Float lever in closed position Set PTO shaft level (within 5 deg) Before releasing float lever. Headland management lever must be raised to fold up mow- er for transport.
  • Page 10 Section 8 — Topping Skids & Swath Wheel Topping skids are used to lift the cutter bar, leaving approx 50mm of uncut grass. The swath wheel forces the grass into a narrower strip leaving a cleared strip for the tractor wheel when cutting the next swath FITTING CONFIGURATION Large topping skid fitted under main slide, 2 smaller skids fitted under 5nd &...

  • Page 11: Section 9 - Operation

    Procut 900 Mower — User and Parts Manual Remove these bolts on to remove Remove these bolts on to remove swath wheel. swath wheel. Section 9 — Operation Before starting operation ensure there are no people or animals in the vicinity of the mower.

  • Page 12: Section 10 Adjustments

    Section 10 Adjustments SAFETY BREAK AWAY When the mower meets an obstacle during operation, the break away latch will release and allow the mower to swing back in order to minimize damage. The break away can be adjusted to release at higher or lower forces by changing the compression on the break away spring.

  • Page 13: Section 11 Storage

    The following pages contain spare part lists for the various areas of the mower. Always use Malone recommended parts for optimum performance and longer working life. To order spare parts or for technical information contact Malone at +353 (0) 94 9360500 or store@malonefm.com.
  • Page 14 MALONE PROCUT 900 SPARE PARTS LIST (FIG.1) ITEM PART CODE DESCRIPTION QT.900 STAND MAIN FRAME MACH00072 LOWER WRIST BRACKET MACH00073 UPPER WRIST BRACKET MALA00065 FLOAT BAR SLIDE MALA00066 FLOAT RELEASE LEVER MAIN FLOAT BAR HYDRAULIC RAM MPC00040 HYDRAULIC RAM SEAL KIT...
  • Page 15 Procut 900 Mower — User and Parts Manual...
  • Page 16 MALONE PROCUT 900 SPARE PARTS LIST ITEM PART CODE DESCRIPTION QT.900 MPC00075 P.T.O GUARD M933820N HEX. BOLT M8 x20 & L/NUT MPZC05637 P.T.O GUARD BRACKET MACH00074 BEARING HOUSING M9331240N HEX. BOLT M12 x40 & L/NUT MPZI00026 SECURING PLATE M93112130N HEX. BOLT M12 X 130 & L/NUT...
  • Page 17 Procut 900 Mower — User and Parts Manual...
  • Page 18 MALONE PROCUT 900 SPARE PARTS LIST ITEM PART CODE DESCRIPTION QT.900 DMBS009 BACK FOLD COVER DMBS008 FRONT FOLD COVER DMBS002 END PIPE BACK DMBS0001 END PIPE FRONT MALA005591 SUPPORT LEG M10 NUT MMW1040Z M10 x 40 WASHER M10X25 BOLT M12 NUT...
  • Page 19 Procut 900 Mower — User and Parts Manual...
  • Page 20 MALONE PROCUT 900 SPARE PARTS LIST ITEM PART CODE DESCRIPTION QT.900 MALA000012 SWARD WHEEL BRACKET MPZI00003-2 BRACKET SPACER (pre-2011) MPZI00003-1 BRACKET SPACER (pre-2011) M9311265N HEX. BOLT M12 x 65 & L/NUT MPC00070 CIRCLIP 25mm EXT. MPZD05668 WASHER 25mm x 45mm...
  • Page 21 Procut 900 Mower — User and Parts Manual...
  • Page 22 MALONE PROCUT 900 SPARE PARTS LIST FIG.5/5a ITEM PART CODE DESCRIPTION QT.900 M0.142.7101.00 PLUG 3/8"GAS M0.142.7103.00 BUSH M8.0.9.00026 TAPERED ROLLER BEARING 30207 M0.259.7500.00 SHIM KIT 35.3x48.0 M8.4.1.01125 PARALLEL KEY B 10X8X35 M0.142.5001.00 CROWN WHEEL Z33 M3.75 M0.142.0301.00 CASING M0.142.1301.00 COVER HHB BOLT M10x22 UNI5739 DCRT320 M8.1.1.01540...
  • Page 23 Procut 900 Mower — User and Parts Manual MALONE PROCUT 900 SPARE PARTS LIST FIG.5/5a ITEM PART CODE DESCRIPTION QT.900 M0.522.7003.00 FLANGE M2.420.7070.00 REINFORCED DISC M2.420.7071.00 CONVEYOR M2.507.0301.00 CUTTERBED+COVER M2.520.1714.00 SLIDING SHOE M2.520.1716.00 SLIDING SHOE 420 M8.0.1.01184 BEARING 6208/C3 M8.0.1.01918 BEARING 6208 N/C3 M8.0.1.02267...

  • Page 25: Section 13 Maintenance And Lubrication

    Disc and blade maintenance For cutting and a longer service life carefully check discs, blades and bolts daily. Re- place worn or damaged blades and hardware immediately using only Malone recom- mended parts. Replace blades, bolts and nuts in pairs to maintain balance. Ensure the cutting edge of blades face the disc rotation direction.

  • Page 26: Section 14 Troubleshooting

    Machine breaking back Insufficient tension on break away spring Tighten break away spring too easily 3-point arms not even causing float Adjust 3-point arms mechanism to not function properly Cutter Bar Oil Quantities Procut 900: 3.2 ltr...
  • Page 27 Procut 900 Mower — User and Parts Manual BLANK PAGE...
  • Page 28 Malone Farm Machinery Ballyglass, Claremorris Co. Mayo, Ireland. Tel +353 (0) 94 936 0500 www.malonefm.com...

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