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Summary of Contents for THERMACUT CT-PORW
- Page 1 Water cutting table CT-PORW Operating instructions – EX-0-714-011 – CE Edition 1, March 27, 2024...
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Page 2: Table Of Contents
CT-PORW Table of contents Identification ............... EN-3 Marking....................EN-3 Nameplate..................EN-3 Signs and symbols used..............EN-3 Classification of the warnings ............EN-4 Safety................EN-5 Designated use................. EN-5 Responsibilities of the user ............. EN-5 Warning and information signs ............EN-6 Basic safety instructions..............EN-7 Product-specific safety instructions.......... -
Page 3: Identification
CT-PORW 1 Identification Identification The water cutting table from the CT-PORW series is a stationary solution for plasma cutting and flame cutting metal. Cut particles and slag generated during the cutting processes are collected and bound in the water. This reduces emissions. -
Page 4: Classification Of The Warnings
1 Identification CT-PORW 1.4 Classification of the warnings The warnings used in the operating instructions are divided into four different levels and shown prior to potentially dangerous work steps. Depending on the type of danger, the following signal words will be used: DANGER Describes an imminent threatening danger. -
Page 5: Safety
CT-PORW 2 Safety Safety This chapter provides basic safety instructions and warnings about residual hazards that should be kept in mind in order to operate the product safely. Non-observance of the safety instructions may result in risks to the life and health of personnel as well as cause environmental or material damage. -
Page 6: Warning And Information Signs
2 Safety CT-PORW 2.3 Warning and information signs The following warning, notice and mandatory signs can be found on the product: Wear a respiratory mask. Wear your personal protective clothing. Wear protective gloves. Wear safety shoes. -
Page 7: Basic Safety Instructions
CT-PORW 2 Safety 2.4 Basic safety instructions The product has been developed and manufactured in accordance with the latest technology and recognized safety standards and directives. Due to the product design, unavoidable technical residual risks exist to the user, third parties, products, and other material property. The manufacturer will accept no liability for damage caused by non-observance of the documentation. -
Page 8: Product-Specific Safety Instructions
2 Safety CT-PORW 2.5 Product-specific safety instructions WARNING Risk of explosion due to the production of oxyhydrogen If process gases that contain hydrogen are used for plasma cutting in conjunction with water, highly explosive oxyhydrogen can be produced. This may result in serious injuries. -
Page 9: Scope Of Delivery
3 Scope of delivery Scope of delivery The following components are included in the scope of delivery: — 1× CT-PORW water cutting table — 4× mounting adapter plates — 1× operating instructions Order the equipment parts and wear parts separately. -
Page 10: Product Description
4 Product description CT-PORW Product description 4.1 Structure and function Fig. 2 Structure A Mounting adapter plate D Cutting table body B Console E Water tank C Water drain valve F Cutting grid The water cutting table acts as a substructure or base for cutting gantries in the field of plasma cutting and flame cutting. -
Page 11: Technical Data
CT-PORW 4 Product description 4.2 Technical data 4.2.1 Ambient conditions Tab. 1 Ambient conditions for transport and storage Ambient temperature −10°C to +40°C Relative humidity 80% non-condensing Tab. 2 Ambient conditions for operation Ambient temperature +10°C to +40°C Relative humidity 70% non-condensing 4.2.2 Product data... -
Page 12: Transport And Installation
5 Transport and installation CT-PORW Transport and installation WARNING Risk of injury due to improper transport and installation Improper transport and installation can cause the product to tip or fall over. This may result in serious injuries. Check and wear your personal protective equipment. -
Page 13: Transporting With A Forklift/Pallet Truck
CT-PORW 5 Transport and installation 5.1 Transporting with a forklift/pallet truck Drive a forklift or pallet truck with a suitable fork length all the way under the water cutting table. Transport to a suitable installation site. 5.2 Transporting by crane Attach the transport lugs (2×) to... -
Page 14: Positioning The Water Cutting Table
5 Transport and installation CT-PORW 5.3 Positioning the water cutting table Once the water cutting table is in a suitable position, use the adjusting screws on the bottom to level it. Correct levelling is crucial for optimal cutting quality and trouble-free operation. - Page 15 CT-PORW 5 Transport and installation Remove the accessories. Check the cleanliness of the support points for the cutting grid’s frame. Put the cutting grid in place, ensuring that it sits straight on the support points. EN - 15...
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Page 16: Commissioning
6 Commissioning CT-PORW Commissioning 6.1 Filling the water tank CAUTION Risk of slipping due to water escaping into the installation area If the water drain valve is not firmly sealed, water can escape into the installation area causing people to slip and injure themselves. -
Page 17: Attaching The Mounting Adapter Plates For The Ex-Track Cnc
CT-PORW 6 Commissioning 6.3 Attaching the mounting adapter plates for the EX-TRACK CNC The visual direction for attachment is from the front of the table toward the water drain. This results in the terms “front” and “rear mounting plate”. Position the mounting adapter plates (4×) on the down draft... -
Page 18: Attaching The Rail For The Ex-Track Cnc (Optional
6 Commissioning CT-PORW 6.4 Attaching the rail for the EX-TRACK CNC (optional) Use a suitable lifting device to carefully position the rail on the mounting adapter plates. Ensure that the gear rack sits on the inside! Use the M16 screws (8×) to secure the rail to the mounting adapter plates. - Page 19 CT-PORW 6 Commissioning Outer edge Position the two outer edges of the mounting adapter plates flush with the front of the consoles and tighten the M10 screws with an AF 17 wrench. Position the rail parallel to the table body.
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Page 20: Operation
7 Operation CT-PORW Operation WARNING Risk of burns due to hot surfaces, flying sparks and glowing slag Sparks and glowing slag are produced during thermal cutting processes. The surfaces of the product and the workpiece can get extremely hot. This poses a risk of burns. -
Page 21: Maintenance And Cleaning
CT-PORW 8 Maintenance and cleaning Maintenance and cleaning Scheduled maintenance and cleaning are prerequisites for a long service life and trouble-free operation. If the product is operated for more than 8 hours a day, the maintenance intervals should be changed as needed. -
Page 22: Emptying And Cleaning The Water Tank
8 Maintenance and cleaning CT-PORW Empty and clean the water tank if required 8.2 Emptying and cleaning the water tank on and in all events page EN-22 if its slag content reaches 50%. Replace the slats. If required ... - Page 23 CT-PORW 8 Maintenance and cleaning Turn the wheel all the way to the left to open the water drain valve. Discharge the water into the sewage system or fully collect and properly dispose of it depending on local and official regulations.
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Page 24: Removing The Water Tank
8 Maintenance and cleaning CT-PORW Check the cleanliness of the support points for the cutting grid’s frame. Put the cutting grid in place, ensuring that it sits straight on the support points. Connect the ground cables on both sides. 6.2 Establishing equipotential bonding on page EN-16 8.3 Removing the water tank... - Page 25 CT-PORW 8 Maintenance and cleaning Set the water tank down, taking care not to damage the water drain valve. Thoroughly clean the water tank. Use water or a damp cloth to clean the insides of the water cutting table. Insert the water tank.
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Page 26: Faults And Troubleshooting
Immediately remove dust deposits from the environment with a dust class H industrial vacuum cleaner or a damp cloth. Observe the documentation for the cutting components. ® Contact your retailer or Thermacut in the event of questions or problems. Tab. 4... -
Page 27: Disposal
CT-PORW 10 Disposal Disposal 10.1 Disposal of slag Slag is metal waste and subject to special waste regulations. It must not be disposed of with normal household waste. Observe the local and official regulations. 10.2 Disposal of wastewater Depending on the local regulations, wastewater must not be released into the sewage system. -
Page 28: Spare Parts And Consumables List
General Terms and Conditions. Exceptions in the case of specific products are regulated separately. Warranty will also be rendered invalid ® if spare and consumables are used that are not original Thermacut parts and if the product has been repaired improperly by the user or a third party. -
Page 29: Addresses And Contacts
Fax: +49 (0)2736 29 49 11-77 E-mail: thermacut@gs.t-com.hr E-mail: info@thermacut.de www.thermacut.hr www.thermacut.de POLAND FRANCE THERMACUT-POLAND SP. Z O.O. THERMACUT FRANCE ul. Stawowa 20 6 Rue des Frères Lumière 43-400 Cieszyn 67201 Eckbolsheim POLAND Tel.: +33 3 88 76 58 75 Tel.: +48 33 852 13 34... - Page 30 E-mail: ac@binzel.se E-mail: info@binzel.fi ket@binzel.se www.thermacut.net www.thermacut.net BELARUS SLOVAKIA IOOO „ABICOR BINZEL Technics“ THERMACUT SLOVAKIA, s.r.o. ul. Timirjazeva 97-10 Priemyselná ulica 1239 BY-220020 Minsk 931 01 Šamorín Tel.: +375 29 5 800 300 Tel.: +421 31 591 0121 E-mail: info@thermacut.by +421 903 644 954 www.thermacut.by...
- Page 31 E-mail: ezio.minh@mnt.com.vn E-mail: info@thermacut.com.kz www.thermacut.net www.thermacut.kz SOUTH KOREA JAPAN Abicor Binzel Korea Ltd. Thermacut Japan Ltd. #A-101, 263, Gaejwa-ro 3F Shin-Osaka Hankyu Building Guemjeong-gu 1-1-1, Miyahara, Yodogawa-ku, Osaka Busan 532-0003 Japan Tel.: 0082 (31) 732 6065 / 6066 / 6067 Mob.: +81 (0)80 4738 9752...
- Page 32 © Copyright 2022 Thermacut k.s, Subject to change without a notice. All Rights Reserved.
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