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Related Manuals for OMEGA AIR OS130
Summary of Contents for OMEGA AIR OS130
- Page 1 Installation and operating manual OS130 Laser Particle Counter Please read the following instructions carefully before installing the product. Trouble free and safe operating of the product can only be guaranteed if recommendations and conditions stated in this manual are respected.
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Page 2: Table Of Contents
1 Safety instructions ................4 Registered trademarks ................ 6 Application ..................6 Features ................... 7 Technical data ................... 7 General data ................7 Electrical data ................8 Output signals ................8 Counting efficiency ................ 8 General procedure of particle counting ..........8 Installation .................. - Page 3 Steps for guided measurement ............. 23 Reports for guided measurements ..........25 LED indicators at the front panel ............26 Signal outputs ................26 11.1 Analog output ................26 11.2 Modbus Interface ................ 26 11.3 Alarm output ................29 Optional accessories ..............30 Calibration ...................
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Page 4: Safety Instructions
1 Safety instructions Please check if this instruction manual matches the product type. Please observe all notes and instructions indicated in this manual. This manual contains essential information that must be observed before and during installation, operation and maintenance. Therefore, this manual must be read carefully by the technician as well as by the responsible user or qualified personnel. - Page 5 • The product should be maintained and calibrated frequently, at least annually. General safety instructions It is not allowed to use the product in explosive areas. • Please observe the national regulations before and during installation and • operation. Remark It is not allowed to disassemble the product.
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Page 6: Registered Trademarks
Trademarks of Google LLC Google Play 3 Application The OS130 is a laser particle counter that is designed to measure particles in compressed air or compressed gases. For the permissible operating parameters, see chapter 5 Technical data. The measurement result can be the number of particles per ft or m . -
Page 7: Features
The OS130 laser particle counter is mainly used in compressed air systems in industrial environments, and is not designed for use in explosive areas. For the use in explosive areas please contact the manufacturer. 4 Features Measures particle content in compressed air or compressed gases. -
Page 8: Electrical Data
90... 110% of d ≥ 0.45 µm 5.5 General procedure of particle counting 1. The OS130 does not count any particles in the first five minutes. During this period, it performs a purge process to ensure that any remaining particles in the system are blown out. -
Page 9: Installation
6 Installation Please make sure that all components listed below are included in your package. Qty Description Item No. OS130 Laser Particle Counter * M12 connectors or M12 cables (depending on orders) 1.5 m teflon hose with a quick connector... -
Page 10: Installation Methods
6.1 Installation methods The OS130 can be used as a stationary or portable instrument. The OS130 comes with four mounting brackets for the stationary installation. Mount the brackets from the backside of the instrument at each corner. The brackets enable you to install the instrument on the wall easily. The following are dimensional drawings of two installing methods. -
Page 11: Installation Procedure
2. Check the filter in the test kit to see whether it shows high contamination of water, oil or dust. 3. If the filter is contaminated severely, stop using the OS130 for measurement because this may lead to serious damage to the device. - Page 12 Please consider the following recommendations for a successful measurement result: • All components from the sampling point to the OS130 must be oil and grease free. • Ambient and gas temperature must be within the specified ranges. The inlet gas must be pressurized with the valid ranges.
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Page 13: Electrical Connection
6.3 Electrical connection The OS130 comes with three M12 connectors (A, B, and C), and a RJ-45 connector. 6.3.1 M12 connector Pin assignment of M12 Connector Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Relay Relay brown white... -
Page 14: Connector
9 Operations using the integrated display. 7.2 Service kit If the OS130 does not come with a display (Item No: S604 1303), you can configure the OS130 using the optional service kit. For more information about the connection, see chapter 13 Optional... -
Page 15: External Display
OS330/OS331 via SDI, and change the settings using the display. See the instruction manual of the OS330/OS331 for details. 8 Operations using the integrated display If the OS130 comes with a display, you can view the particle counts in real-time and configure the OS130 using the display. 8.1 Value view After the OS130 is powered on and initialized, the screen displays the value view as shown below. -
Page 16: Icons In The Status Bar
Shows the dynamic graphs of all measurements. To view the trend screen, press Trend in the bottom bar. The trend view is pre-configured in the factory. You can view the OS130 measurement graph without configuring anything. To manipulate the graph,... -
Page 17: Menu
8.4 Menu Enables you to change the OS130 settings. The menu consists of the following function buttons: Sensor settings To change the OS130 sensor settings Guided measurement To start the guided measurements, which lead you through a complete measurement cycle. -
Page 18: Sensor Settings
TCP related settings 8.5 Sensor settings As stated in Chapter 7, the OS130 is delivered with standard ex-factory configuration or with specific customer settings according to the order. Before starting to measure, you can access sensor settings using the Menu >... -
Page 19: Counter Setting
8.5.3 Alarm settings The OS130 provides one alarm relay output through the pin 1 and 2 of connector C (NO, 40 VDC / 0.2 A). You can use this output to trigger an external alarm device. The Alarm settings menu enables the OS130 to trigger the alarm output based on particle counts in specified channels. -
Page 20: Modbus Settings
Enable alarm To enable or disable the alarm output. Channel To select a channel that is monitored to trigger the alarm output. Threshold To enter the alarm threshold for the monitored channel. 8.5.4 Modbus settings To change the ex-factory Modbus/RTU settings. 8.5.5 Sensor Info To view the sensor information including its type, serial number, and firmware... -
Page 21: Service Information
To input the contact information of the company that provides the service. This information is displayed on the PDF report. 9 Guided measurement The OS130 provides a software-based guided measurement which takes you through the complete measurement. This leads to a simplified measurement process and prevents you from wrong measurements. - Page 22 To start a guided measurement, do the following: 1. Click Menu > Guided measurement. 2. Select the type of measurement that you want to perform. Monitoring with programmed time out: It starts a measurement ◦ with a user-programmed period of measurement time. You can set the measurement time during the process of measurement preparation.
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Page 23: Steps For Guided Measurement
9.1 Steps for guided measurement After you start a guided measurement, follow below steps to go through the whole process. 1. An overview is given about the selected measurement types. Click Yes to start. 2. Input the customer and tester names, which will be shown on the report. - Page 24 4. Enter the measurement duration. The longer it takes, the more stabilized the values will be and the more exactly it will approximate to the system conditions. 5. The system reminds to connect the compressed gas according to instructions. 6. System preparation. Click Start to start the cleaning and self-calibration.
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Page 25: Reports For Guided Measurements
During the measurement, you can see the Data logger status icon on the status bar switched from STOP to LOG. The remaining time is displayed in the upper left corner. Please wait until the system complete the measurement. When the measurement is successfully completed, the screen on the left appears. -
Page 26: Led Indicators At The Front Panel
If the service indicator is still on, please contact the customer service. Signal outputs 11.1 Analog output The OS130 provides an analog output range of 4 ... 20 mA. This output is scaled as follows: • 4 mA = 0 •... - Page 27 The information of the byte order is shown in the table below: Sequence Byte Data Order Type Byte 3 Byte 1 Byte 0 Byte 2 1-0-3-2 FLOAT (MMMMMMMM*) (MMMMMMMM *) SEEEEEEE) (EMMMMMMM *) Byte 0 Byte 3 UINT32 1-0-3-2 Byte 1 Byte 2 INT32 Byte 1...
- Page 28 Modbus Data Data Register Channel description Unit Res.* R/W type length Address Byte ASCII Unit of counting channel string** Byte Float Analog output scaling, Byte Float Analog output scaling, 20 Byte UINT16 Analog output routing Byte Float Alarm threshold ch1 Byte Float Alarm threshold ch2...
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Page 29: Bit Description
Situation Relay state OS130 is powered off OPEN OS130 is powered on / The alarm value is not reached CLOSED OS130 is powered on / The alarm value is reached OPEN The advantage of the normally open relay is, that both critical situations can be... -
Page 30: Optional Accessories
Service kit is a tool designed to connect the company's sensors with a computer so that you can manage and monitor sensors on a computer. The following diagram shows the connection of the service kit, OS130, and the computer. Please ensure that either the OS130 or the service kit is connected with the power supply because the USB port cannot supply enough power to both these two devices. -
Page 31: Maintenance
Maintenance To clean the device and its accessories, it is recommended to use moist cloth only. ATTENTION! Do not use isopropyl alcohol to clean the display! Disposal or waste Electronic devices are recyclable material and do not belong in the household waste. - Page 32 OMEGA AIR d.o.o. Ljubljana Cesta Dolomitskega odreda 10, 1000 Ljubljana, Slovenia T: +386 1 200 68 00 | info@omega-air.si | www.omega-air.si...
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