Lennox ELKP Series Service Literature
Lennox ELKP Series Service Literature

Lennox ELKP Series Service Literature

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Service Literature
The EL072KP (6 ton / 21.1 kW), EL090KP (7.5 ton / 26.4
kW), and EL120KP (10 ton / 35.2 kW) heat pump units are
designed for R-454B, light commercial applications, with a
remotely located blower-coil unit or a furnace with an add-
on evaporator coil. ELKP model units are equipped with
one dual speed scroll compressor. The ELKP heat pumps
match with the ELKA blower-coil units. ELKP units are all
three-phase.
NOTE - The ELKP is a PARTIAL UNIT AIR CONDITION­
ER, complying with PARTIAL UNIT requirements in this
standard, and must only be connected to other units that
have been confirmed as complying to corresponding PAR­
TIAL UNIT requirements of this Standard, UL 60335­2­40/
CSA C22.2 No. 60335­2­40, or UL 1995/CSA C22.2 No
236.
This manual is divided into sections which discuss the ma-
jor components, refrigerant system, charging procedure,
maintenance and operation sequence.
Information in this manual is intended for qualified service
technicians only. All specifications are subject to change.
Procedures in this manual are presented as recommen-
dations only and do not supersede or replace local or
state codes.
WARNING
Improper installation, adjustment, alteration, service
or maintenance can cause property damage, personal
injury or loss of life. Installation and service must be
performed by a licensed professional HVAC installer or
equivalent, service agency, or the gas supplier.
IMPORTANT
The Clean Air Act of 1990 bans the intentional venting of
refrigerant (CFCs, HCFCs and HFCs) as of July 1, 1992.
Approved methods of recovery, recycling or reclaiming
must be followed. Fines and/or incarceration may be
levied for noncompliance.
WARNING
Electric shock hazard! - Disconnect all power
supplies before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
UNIT INFORMATION
100198
3/2025
ELKP SERIES HEAT PUMP UNITS
Page 1

Table of Contents

Model Identification ........................................................5
SPECIFICATIONS ..........................................................6
Unit Plumbing Parts Arrangement .................................8
I-UNIT COMPONENTS ..................................................9
A-Control Box Components ...........................................9
II- REFRIGERANT SYSTEM ....................................... 11
A- Lineset .................................................................... 11
B-Service Valves .........................................................12
III-START-UP ................................................................13
IV-CHARGING .............................................................14
A-Leak Testing .............................................................14
B-Evacuating the System ............................................15
C- Refrigerant Charge ..................................................16
V- SEQUENCE OF OPERATION ................................16
VI- MAINTENANCE ......................................................17
TION .............................................................................18
CAUTION
As with any mechanical equipment, contact with sharp
sheet metal edges can result in personal injury. Take
care while handling this equipment and wear gloves and
protective clothing.
IMPORTANT
This unit must be matched with an indoor coil as
specified with AHRI. For AHRI Certified system match-
ups and expanded ratings, visit www.LennoxPros.com.
ELKP
6, 7.5 & 10 TON

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Summary of Contents for Lennox ELKP Series

  • Page 1: Table Of Contents

    100198 6, 7.5 & 10 TON 3/2025 ELKP SERIES HEAT PUMP UNITS The EL072KP (6 ton / 21.1 kW), EL090KP (7.5 ton / 26.4 kW), and EL120KP (10 ton / 35.2 kW) heat pump units are designed for R-454B, light commercial applications, with a remotely located blower-coil unit or a furnace with an add- on evaporator coil.
  • Page 2 WARNING IMPORTANT To prevent serious injury or death: Pipe work, including piping material, pipe routing, and installation shall include protection from physical 1. Lock-out/tag-out before performing maintenance. damage in operation and service, and be in compliance 2. If system power is required (e.g., smoke detector with national and local codes and standards, such as maintenance), disable power to blower, remove fan ASHRAE 15, ASHRAE 15.2, IAPMO Uniform Mechanical...
  • Page 3: Refrigerating System

    IMPORTANT IMPORTANT When breaking into the refrigerant circuit to make When removing refrigerant from a system, either for repairs – or for any other purpose – conventional servicing or decommissioning, it is recommended good procedures shall be used. However, for flammable practice that all refrigerants are removed safely.
  • Page 4 IMPORTANT IMPORTANT Prior to beginning work on systems containing Where electrical components are being changed, they FLAMMABLE REFRIGERANTS, safety checks are shall be fit for the purpose and to the correct specification. necessary to ensure that the risk of ignition is minimized. At all times the manufacturer’s maintenance and service guidelines shall be followed.
  • Page 5: Model Identification

    Model Identification EL 120 K P S S T 1 Y Product Tier Voltage EL = Elite Series Y = 208/230V-3 phase-60Hz ® G = 460V-3 phase-60Hz J = 575V-3 phase-60Hz Nominal Cooling Capacity − Tons 072 = 6 Tons 090 = 7.5 Tons 120 = 10 Tons Minor Design Sequence...
  • Page 6: Specifications

    S PECIFIC ATIO N S Model EL072KPSST EL090KPSST EL120KPSST Nominal Tonnage Connections Liquid line (OD) - in. (sweat) Suction line (OD) - in. 1-1/8 1-1/8 1-1/8 Refrigerant Factory Charge R-454B holding charge (2 lbs. per circuit) Circuits Field charge (25 ft. line set) 24 lbs.
  • Page 7: Options & Accessories

    OP TIONS / AC C ES SORIES Order EL072KPSST Item EL120KPSST Number EL090KPSST CABINET Combined Coil/Hail Guards 13T30 13T32 COOLING Low Ambient Control (0°F) 37P63 ELECTRICAL 15 amp non-powered, field-wired (208/230V, 460V only) 74M70 Service 67E01 ¹ 20 amp non-powered, field-wired (208/230V, 460V, 575V) Outlets INDOOR AIR QUALITY 77N39...
  • Page 8: Unit Plumbing Parts Arrangement

    Unit Plumbing Parts Arrangement EL072KP/EL090KP EL120KP Page 8...
  • Page 9: I-Unit Components

    NOTE – 208 volt units are field wired with the red wire WARNING connected to control transformer. 230 volt units are factory wired with the orange wire connected to control transform­ Electrostatic discharge can affect er primary. electronic components. Take care 2 - Condenser Fan Capacitors C1 and C2 during unit installation and service to protect the unit’s electronic controls.
  • Page 10 NOTE – Defrost control part number is listed near the P1 PRESSURE SWITCH CIRCUITS timing pins. Units with defrost control 100269-07 have a The defrost control includes two pressure switch circuits. factory default setting of 90 minutes. The factory-installed high pressure switch (S4) wires are connected to the board’s HI PS terminals (FIGURE 3).
  • Page 11: Ii- Refrigerant System

    1 - Compressor 2 - Two Stage Compressor Solenoid (L34) Resistance Check All units use scroll compressors. Resistance check: Measure the resistance from the end Compressor consists of two involute spiral scrolls matched of one molded plug lead to either of the two female con- together to generate a series of crescent shaped gas nectors in the plug.
  • Page 12: Operating Service Valves

    Refer to TABLE 2 for field-fabricated refrigerant line sizes Manifold gauge sets used with R-454B refrigerant sys- for runs up to 50 linear feet (15 m). tems must be capable of handling the higher system oper- ating pressures. The gauges should be rated for use with TABLE 2.
  • Page 13: Iii-Start-Up

    6 - When testing is completed, replace service port cap Opening the Suction Line Service Valve and tighten as follows: 1 - Remove the stem cap with an adjustable wrench. • With Torque Wrench: Finger tighten and then tight- 2 - Using service wrench, turn...
  • Page 14: Iv-Charging

    IMPORTANT WARNING If unit is equipped with a crankcase heater and the Fire, Explosion and Personal Safety hazard. outdoor ambient air is 50ºF (10ºC) or below, it should Failure to follow this warning could result in be energized 24 hours before unit start-up to prevent damage, personal injury or death.
  • Page 15: B-Evacuating The System

    MANIFOLD Connect an R-454B manifold gauge set high pressure hose to the GAUGE SET suction valve service port. With both manifold valves closed, connect the cylinder of R-454B refrigerant to the center port of the manifold gauge set. After the line set has been connected to both the indoor and outdoor units, check the line set connections and indoor unit for leaks.
  • Page 16: C- Refrigerant Charge

    NOTE - Remove cores from service valves if not already done. MANIFOLD GAUGE SET MICRON GAUGE A34000 1/4 SAE TEE WITH SWIVEL COUPLER TO LIQUID LINE SERVICE VALVE OUTDOOR UNIT TO SUCTION SERVICE VALVE RECOMMEND MINIMUM 3/8” HOSE Connect low side of manifold gauge set with 1/4 SAE in-line tee to suction line service valve Connect high side of manifold gauge set to liquid line service valve Connect micron gauge available connector on the 1/4 SAE in-line tee.
  • Page 17: Defrost Initiation

    K67-1 closes, energizing L34 solenoid shifting B1 com- may lead to the risk of fire or explosion. All possible igni- pressor to high speed. tion sources, including cigarette smoking, should be kept sufficiently far away from the site of installation, repairing, NOTE –...
  • Page 18: Outdoor Unit

    OUTDOOR UNIT d) Pump down refrigerant system, if possible. 1 - Clean and inspect the condenser coil. You can flush e) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts of the the coil with a water hose.
  • Page 19: Vii- Wiring Diagram And Sequence Of Opera- Tion

    VIII- WIRING DIAGRAM AND SEQUENCE OF OPERATION Page 19...

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