Related Manuals for Airworks TWISTER T80 EVO
Summary of Contents for Airworks TWISTER T80 EVO
- Page 1 TWISTER INSTALLATION & OPERATION MANUAL T80 – T235 EVO Turbo Diesel | T4F COPY DATED 07/24 Serial No. Engine SN Compressor SN Control Box SN...
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Page 2: Unit Diagram
Unit Diagram... -
Page 4: Installation Instructions
Installation Instructions Important: Read and understand operation manual before installation. 1. Preparation Trace the base size and mount hole locations onto cardboard to create a template. Use this template to • drill holes for mounting the compressor in a suitable location. Exercise caution when drilling to avoid obstacles beneath the surface. - Page 5 Hot air exits at the radiator end (#19), which needs to be unobstructed. 7. Cooling System If connecting the truck cooling system to the Twister, use Airworks’ Cold Weather Package, (Part Number • ATO112). Note: Any alteration to the Twister cooling system will result in a void warranty! Operating the unit with a low coolant level will cause damage not covered by the warranty.
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Page 6: Safety Precautions
Safety Precautions Before Operating the Compressor: 1. Read and Understand Manual: Ensure you read and comprehend the operation manual and all related safety materials before operating the air compressor. The installer must ensure that the manual and all safety decals are delivered with the unit upon completion of product installation. -
Page 7: Preventing Accidents
Preventing Accidents: 13. Falling Objects: Secure all components and tools properly to prevent them from falling. Wear a hard hat in areas where overhead work is being done. 14. Slips, Trips, and Falls: Keep the work area clean and free of obstructions. Ensure that hoses and cables are routed safely to avoid tripping hazards. - Page 8 An outer enclosure prevents contact with hot and moving parts. 6. Optional Low Coolant Sensor: The optional low coolant sensor is included in the cold weather coolant tie-in kit (Part #AOCW20). 7. Warning Decals: Warning decals are to be installed throughout the unit for added safety.
- Page 9 How a Rotary Screw Compressor Works The system uses a flooded lobe, rotary screw compressor. This type of compressor contains two rotors turning at variable speeds. Here’s a step-by-step overview of its operation: 1. Air Intake: Air at atmospheric pressure is introduced into the housing, where it is trapped between the turning rotors, allowing for compression to take place.
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Page 10: Maintenance Schedule
Maintenance Schedule To maintain your system and warranty, follow the maintenance schedule using only Airworks genuine replacement parts. Proper air filtration and clean oil are crucial for preventing contamination that can damage roller bearings, gears, and rotors. Ensure the compressor air pressure is completely unloaded before servicing, and clean areas to be serviced. -
Page 11: Every 500 Hours
• 5 Liters Synthetic Engine Oil (Part Number ATE021S) Every 500 Hours Perform 250-hour checks plus: • Change compressor coalescing filter (#2). Replace fan belt (#25). Check radiator hoses and clamps. Check air intake lines. Replace the fuel filter element (#16). Clean the radiator external fins. -
Page 12: Every 1,000 Hours
Every 1,000 Hours Perform 500-hour checks plus: • Replace radiator hoses and clamps. Change radiator coolant. Replace air intake hose. Replace and inspect drive coupler. Adjust valve lash (Located under tappet cover on top of engine). Check air pressure and engine speed settings. Requires: EVO Series 500 Hour Service Kit (Part Number ATS250S) Includes:... -
Page 13: Auto Start
Start-Up/Shut Down Procedure (With Autostart Option) Turning On the Unit Ensure that ‘COMPRESSOR’ button is turned off. • Turn key to the start position to power on the unit. • • Press ‘RUN’ to start your Twister’s engine. Allow the engine to get to a smooth idle. •... -
Page 14: Adjusting The System
Determining Custom Specs If you need to set up a system without knowing its demands, you can make adjustments by using an orifice in the outlet to simulate tool use. A system testing and adjustment tool is available from Airworks (ATT001). -
Page 15: Troubleshooting
Troubleshooting Below are a variety of commonly observed air compressor issues, along with steps to identify or solve each one. Compressor Does Not Produce Adequate Air Check and correct the following: 1. Ensure the compressor oil level (#11) is correct. 2. - Page 16 Engine Stalls When Compressor Starts Check and correct the following: 1. Ensure the air compressor is not under pressure – allow it to unload. 2. Verify the engine speed is adequate. Refer to the 'Adjusting the System' section of the manual. 3.
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