Ricoh D081 Service Manual
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Ricoh D081 Service Manual

Ricoh D081 Service Manual

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Summary of Contents for Ricoh D081

  • Page 1 More Service Manuals at www.service-manual.net D081/D082 SERVICE MANUAL (Book 1 of 2) 005645MIU MAINFRAME WWW.SERVICE-MANUAL.NET...
  • Page 2 WWW.SERVICE-MANUAL.NET...
  • Page 3 WWW.SERVICE-MANUAL.NET...
  • Page 4 WWW.SERVICE-MANUAL.NET...
  • Page 5 D081/D082 SERVICE MANUAL B00K 1 OF 2 MAINFRAME 005645MIU WWW.SERVICE-MANUAL.NET...
  • Page 6 WWW.SERVICE-MANUAL.NET...
  • Page 7 It is the reader's responsibility when discussing the information contained within this document to maintain a level of confidentiality that is in the best interest of Ricoh Americas Corporation and its member companies. NO PART OF THIS DOCUMENT MAY BE REPRODUCED IN ANY FASHION AND DISTRIBUTED WITHOUT THE PRIOR PERMISSION OF RICOH AMERICAS CORPORATION.
  • Page 8 WWW.SERVICE-MANUAL.NET...
  • Page 9 Ricoh Technical Training Program. Untrained uncertified users utilizing information contained in this service manual to repair or modify Ricoh equipment risk personal injury, damage to property or loss of warranty protection. Ricoh Americas Corporation WWW.SERVICE-MANUAL.NET...
  • Page 10 WWW.SERVICE-MANUAL.NET...

  • Page 11: Documentation History

    LEGEND PRODUCT COMPANY CODE GESTETNER LANIER RICOH SAVIN D081 MP C6501 LD365C MP C6501SP C9065 D082 MP C7501 LD375C MP C7501SP C9075 DOCUMENTATION HISTORY REV. NO. DATE COMMENTS 01/2010 Original Printing WWW.SERVICE-MANUAL.NET...
  • Page 12 WWW.SERVICE-MANUAL.NET...

  • Page 13: Table Of Contents

        Appearance ..................1-1   Specifications ..................1-3   Two New Options ................. 1-3   D014/D015 and D081/D082 Detailed Comparison Tables ....1-5   Other Developments ................1-7   1.1.2 SUMMARY OF OPTIONAL PERIPHERALS ........1-8     1.1.3 NEW ADF ..................
  • Page 14 MINIMUM SPACE REQUIREMENTS ..........3-3     3.1.4 DIMENSIONS ................... 3-3     3.1.5 POWER REQUIREMENTS ............... 3-4     MAIN MACHINE D081/D082 ..............3-6     3.2.1 ACCESSORIES ................3-6     3.2.2 INSTALLATION ................3-8     External Tapes and Packing Material ........... 3-8  ...
  • Page 15 Slot Unit Installation ................3-56   Knockout, Upper Right Cover ............. 3-59   Upper Left Cover ................3-60   Slot Unit Connection ................3-60   Right Upper Cover, Knockout ............. 3-64   Harness and Cable Check ..............3-65   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 16 Mounting the Tray Unit ............... 3-99   3.10.3 DOCKING THE COVER INTERPOSER TRAY B835 ....3-101     Firmware Update ................3-102   3.11 MULTI FOLDING UNIT (D454) ............3-103     3.11.1 ACCESSORIES ................ 3-103     D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 17   3.13 COVER INTERPOSER TRAY TYPE 3260 (B704-17) ...... 3-130     3.13.1 ACCESSORIES ................ 3-130     3.13.2 INSTALLATION ................ 3-131     Removing Tapes and Packing Materials .......... 3-131   Preparing the Finisher ..............3-132   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 18 Connecting the Finisher B830 ............3-168   3.18.4 UPDATING THE FIRMWARE ........... 3-169     3.18.5 SP SETTING ................3-171     3.19 PUNCH UNIT PU5000 (B831) ............3-172     3.19.1 ACCESSORIES ................ 3-172     3.19.2 INSTALLATION ................ 3-173     D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 19 IEEE 802.11A/G INTERFACE UNIT TYPE J (D377-01) ... 3-203     Accessories ..................3-203   Installation ..................3-203   SP Mode Settings for 802.11a/g Wireless LAN ........ 3-205   3.21.10 FILE FORMAT CONVERTER TYPE E (D377-04) ....3-206     Accessory Check ................3-206   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 20 PM COUNTER ................... 4-3     4.2.1 DISPLAYING THE PM COUNTER ........... 4-3     4.2.2 PM PARTS SCREEN DETAILS ............4-4     All PM Parts list: Main Menu ..............4-4   Number button submenu ..............4-5   D081/D082 viii WWW.SERVICE-MANUAL.NET...
  • Page 21 OPENING, LOCKING THE CONTROLLER BOX COVER ..5-22     5.2.12 SD CARD STORAGE ..............5-23     5.2.13 BEFORE REMOVING AND RE-INSTALLING THE VM CARD .. 5-24     Before Removing the VM Card from the Machine ......5-24   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 22 Re-installation of the Drum ..............5-61   5.5.4 PCU BLADES AND ROLLERS ............5-64     Drum Lubricant Bar and Drum Lubricant Blade ........5-64   Drum Lubricant Brush Roller .............. 5-67   Drum Cleaning Blade ................. 5-70   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 23 Before You Begin................5-108   Reassembling the Belt Unit and Cleaning Unit ......... 5-109   Dusting the ITB with Lubricant Powder ..........5-110   5.8.4 ITB CLEANING UNIT ..............5-112     ITB Lubricant Blade ................5-113   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 24 DUPLEX TRANSPORT MOTOR ..........5-145     5.10.3 DUPLEX UNIT SENSORS ............5-146     Duplex Entrance Sensor ..............5-146   Transport Sensors 1, 2 ..............5-146   Transport Sensor 3 ................5-148   5.10.4 DUPLEX JOGGER MOTOR ............. 5-149     D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 25 CONTROLLER ................. 5-175     When installing the new controller board .......... 5-176   After installing the controller board ........... 5-176   5.14.3 IPU/VBCU ................. 5-177     IPU/VBCU Removal ................. 5-177   VBCU Replacement ................. 5-178   xiii D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 26     5.15.16 CIS UNIT ................5-203     5.15.17 ADF EXIT SENSOR ..............5-204     5.15.18 ADF TRANSPORT BELT ASSEMBLY ........5-205     Removing the Belt ................5-206   Reinstalling the Belt ................5-207   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 27 Adjustment of Line Speed for Thick Paper ........5-230   Color Registration Test and Error Adjustment ........5-231   5.19.5 SKEW ADJUSTMENT AFTER LASER UNIT REPLACEMENT 5-231     5.19.6 PRINTER GAMMA CORRECTION ........... 5-232     Copy Mode ..................5-233   D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 28 Process Control Troubleshooting ............7-27   Color Adjustment for Connected Copiers ........... 7-38   SERVICE CALL CONDITIONS ..............7-40     7.2.1 SERVICE MODE LOCK/UNLOCK ..........7-40     7.2.2 SERVICE CALL CONDITIONS TABLE .......... 7-41     D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 29   How to calculate the paper reduction ratio ........... 8-6   D081/D082 SERVICE MANUAL APPENDICES SEE D081/D082 SERVICE MANUAL APPENDICES SECTION FOR DETAILED TABLE OF CONTENTS B331 TRAY TYPE 850 SEE SECTION B331 FOR DETAILED TABLE OF CONTENTS B660 Z FOLDING UNIT ZF4000...
  • Page 30 D350 RT4000 A3/12 X 18 LCT SEE SECTION D350 FOR DETAILED TABLE OF CONTENTS D454 MULTI-FOLDING UNIT FD5000 SEE SECTION B832 FOR DETAILED TABLE OF CONTENTS D498 FAX OPTION TYPE C7501 SEE SECTION B832 FOR DETAILED TABLE OF CONTENTS D081/D082 xviii WWW.SERVICE-MANUAL.NET...
  • Page 31 NEW FEATURES OF D081/D082 APPENDIX: SPECIFICATIONS B802 ARDF DF3010 D346 FAX OPTION TYPE 5000 PRODUCT INFORMATION APPENDIX: PREVENTIVE MAINTENANCE D351 PAPER FEED UNIT PB3040 INSTALLATION APPENDIX: SERVICE CALL CONDITIONS D352 LCIT PB3050 D353 1200-SHEET LCIT RT3000 PREVENTIVE MAINTENANCE APPENDIX: SERVICE PROGRAM MODE TABLES...
  • Page 32 WWW.SERVICE-MANUAL.NET...
  • Page 33 Read This First Safety, Conventions, Trademarks Conventions Symbol What it means Core Tech Manual Screw Connector E-ring C-ring Harness clamp Flexible Film Cable The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of paper feed. WWW.SERVICE-MANUAL.NET...

  • Page 34: Warnings, Cautions, Notes

    In this manual "Horizontal" means the "Main Scan Direction" and "Vertical" means the "Sub Scan Direction" relative to the paper feed direction. Warnings, Cautions, Notes In this manual, the following important symbols and notations are used. A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in death or serious injury.

  • Page 35: Commonly Used Terms

    Commonly Used Terms In the SP tables, some of the finishers are referred to by number (Fin1, Fin2, etc.), and some SP codes may appear for options that are not supported overseas: 2000/3000-Sheet Finisher D373/D374. The D373 supports both corner and Fin1 booklet folding and stapling.

  • Page 36: General Safety Instructions

    General Safety Instructions For your safety, please read this manual carefully before you use this product. Keep this manual handy for future reference. Safety Information Always obey the following safety precautions when using this product. Safety During Operation In this manual, the following important symbols and notations are used. Switches and Symbols Where symbols are used on or near switches on machines for Europe and other areas, the meaning of each symbol conforms with IEC60417.

  • Page 37: Before Installation, Maintenance

    Before Installation, Maintenance Shipping and Moving the Machine Work carefully when lifting or moving the machine. If the machine is heavy, two or more customer engineers may be required to prevent injuries (muscle strains, spinal injuries, etc.) or damage to the machine if it is dropped or tipped over. Personnel moving or working around the machine should always wear proper clothing and footwear.
  • Page 38 Installation, Disassembly, and Adjustments After installation, maintenance, or adjustment, always check the operation of the machine to make sure that it is operating normally. This ensures that all shipping materials, protective materials, wires and tags, metal brackets, etc., removed for installation, have been removed and that no tools remain inside the machine.

  • Page 39: Safety Devices

    Safety Devices Never remove any safety device unless it requires replacement. Always replace safety devices immediately. Never do any procedure that defeats the function of any safety device. Modification or removal of a safety device (fuse, switch, etc.) could lead to a fire and personal injury.

  • Page 40: Ozone Filters

    Ozone Filters Always replace ozone filters as soon as their service life expires (as described in the service manual). An excessive amount of ozone can build up around machines that use ozone filters if they are not replaced at the prescribed time. Excessive ozone could cause personnel working around the machine to feel unwell.

  • Page 41: After Installation, Servicing

    After Installation, Servicing Disposal of Used Items Never incinerate used toner or toner cartridges. Toner or toner cartridges thrown into a fire can ignite or explode and cause serious injury. At the work site always carefully wrap used toner and toner cartridges with plastic bags to avoid spillage before disposal or removal.

  • Page 42: Handling And Storing Toner

    Special Safety Instructions for Toner Accidental Physical Exposure Work carefully when removing paper jams or replacing toner bottles or cartridges to avoid spilling toner on clothing or the hands. If toner is inhaled, immediately gargle with large amounts of cold water and move to a well ventilated location.

  • Page 43: Toner Disposal

    Toner Disposal Never attempt to incinerate toner, used toner, or empty toner containers (bottles or cartridges). Burning toner can explode and scatter, causing serious burns. Always wrap used toner and empty toner bottles and cartridges in plastic bags to avoid spillage. Follow the local laws and regulations regarding the disposal of such items.

  • Page 44: Health Safety Conditions

    Health Safety Conditions Never operate the machine without the ozone filters installed. Always replace the ozone filters with the specified types at the proper intervals. Toner and developer are non-toxic, but if you get either of them in your eyes by accident, it may cause temporary eye discomfort.

  • Page 45: Laser Safety

    Laser Safety The Center for Devices and Radiological Health (CDRH) prohibits the repair of laser-based optical units in the field. The optical housing unit can only be repaired in a factory or at a location with the requisite equipment. The laser subsystem is replaceable in the field by a qualified Customer Engineer.
  • Page 46 WWW.SERVICE-MANUAL.NET...

  • Page 47: New Features Of D081/D082

    NEW FEATURES OF D081/D082 R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew None WWW.SERVICE-MANUAL.NET...
  • Page 48 WWW.SERVICE-MANUAL.NET...

  • Page 49: Overview

    Specifications 1. NEW FEATURES OF D081/D082 1.1.1 OVERVIEW Appearance A 200V version of this machine will be available in North America (NA) as well as Europe (EU) and will feature an automatic voltage detection function. Model Voltage Table Model Area...

  • Page 50: Specifications

    The right end of the operation panel has also been changed. The recess to hold pins and paper clips on the right end of the D014/D015 has been replaced by a dummy panel on the D081/D082 which can be removed for installation of the new USB/SD card slot option (D505).

  • Page 51: Two New Options

    Specifications Specifications Here is a quick summary of the differences between the D014/D015 and D081/D082. Specification Summary Feature D014/D015 D081/D082 Comments a: 60/55 a: 65/60 cpm (BW/FC) Faster print speed in B&W mode. b: 75/70 b: 75/70: a: 90 s...
  • Page 52 The Ring Binder (D392) jogs, stacks, punches up to 50 or 100 sheets (depending on the size of the rings) and then binds them with rings. The ring-bound copies are delivered to a tray inside the ring binder. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 53: D014/D015 And D081/D082 Detailed Comparison Tables

    Specifications D014/D015 and D081/D082 Detailed Comparison Tables General Comparison Item D014/D015 D081/D082 ADF. Simultaneous 2-side scanning with ARDF. 2-side scanning CIS scanning the rear side without by duplexing. duplex feeding. Employs nearly identical hardware and unit layout of the previous machine.
  • Page 54 Japan only. The D454 Z-Fold Unit B660 for Z-Folding replaces the B660 overseas and Z-folding only. performs 5 additional folding methods in addition to Z-folding. Controller Options: D014/D015 and D081/D082 Compared D014/D015 D081/D082 Bluetooth Interface Unit Type Bluetooth Interface Unit Type D377 B826-17...

  • Page 55: Other Developments

    HDD Encryption Unit Type A D377-16 Other Developments Lower TEC The D081/D082 saves energy by shortening the warm-up time and lowering the amount of energy consumed in Sleep Mode. This is referred to as the TEC (Typical Energy Consumption) level. Color Deficiency Management Mode This new software feature improves visual communication with users who are affected by color deficiency in their eyesight.

  • Page 56: Summary Of Optional Peripherals

    Specifications 1.1.2 SUMMARY OF OPTIONAL PERIPHERALS This is a summary of all the peripheral devices that can be installed with the D081/D082. List of Available Peripheral Options Name Comments D081/D082 Main Machine Copier/printer For tandem tray (Tray 1), the top tray of the B331 A3/11"...
  • Page 57 (provided as standard). Designed for the SR5000 (B830). Three types B831 Punch Unit PU 5000 are available (EU, NA, or SC). B835 Cover Interposer Tray Two source trays for feeding covers. Can be D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 58 Finisher Adapter Type Installed in the SR5000 (B830) to adapt the D375 speed of the finisher. Required for this machine. This is a new option for the D081/D082. Requires Finisher SR5000 (B830) and cannot D392 Ring Binder be used with either the SR4040 (D373) or SR4030 (D374).
  • Page 59 IEEE 802.11 a/g Interface Unit Type J D377-01 Board Optional Counter Interface Unit Type A B870-11 Board PostScript 3 Unit Type C7501 D378 SD card *1: The EFI (Fiery) Controller is connected through the Gigabit Ethernet Board. 1-11 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 60: New Adf

    A CIS unit [4] above the original scans the back side of the original. This mechanism significantly increases the speed of duplex copying. Simplex (cpm) Duplex (cpm) D014/D015 D081/D082 D081/D082 1-12 WWW.SERVICE-MANUAL.NET...

  • Page 61: Adf Details

    [12] Feed cover. The feed cover employs a play-out drive roller. [13] Skew correction. The play-out roller under the feed roller buckles the leading edge of each original to correct skew. 1-13 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 62: Improved Paper Feed

    This large junction point makes it easier for thick paper to feed into the vertical feed path and reduces the occurrence of paper jams. The large gap also makes it easier to remove jams if they do occur in the vertical feed path. D081/D082 1-14 WWW.SERVICE-MANUAL.NET...

  • Page 63: Noise Reduction

    (Original PET KANEKA 5402SE was replaced with PC GE LGK3020.) Also, the shape of the guide plate [1] has been modified slightly to eliminate noise at [2] when the unit is removed and installed. 1-15 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 64: Fewer Paper Jams, Easier Jam Removal

    Second, a jam removal knob [3] has been added to the side of the duplex unit to make it easier to remove jams from the duplex tray. D081/D082 1-16 WWW.SERVICE-MANUAL.NET...

  • Page 65: New Elements In The Ld Unit

    Each element is connected by a flat PC (printed circuit) cable [1]. The enlargement [3] shows an LCD deflection element and its aperture [4]. The diagram above shows a close-up view of one LCD deflection element. Flat PC Cable Aperture Beam 1 Beam 2 LCD Deflection Element Cross-Section 1-17 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 66 Front View Terminal 1 Aperture Transparent Electrodes (Striped) Resistance Component Side View Terminal 1 Glass Plate Transparent Electrode Liquid Crystal Layer [10] Terminal 2 [11] Glass Plate D081/D082 1-18 WWW.SERVICE-MANUAL.NET...

  • Page 67: Faster Copy Speed

    This increase in productivity has been accomplished by adjusting paper feed timing to narrow the gap at between sheets of paper in the paper path. With either the D081 or D082, if production quality cannot be maintained, the machine will drop into the CPM down mode.

  • Page 68: Fusing Unit Improvements

    Longer service lives for some parts. Some parts have been discarded, and four parts have been replaced. The following four service parts for the D014/D015 and D081/D082 fusing unit are not the same; they cannot be substituted for one another when servicing these machines: 1) Hot roller, 2) Pressure roller, 3) Pressure roller bearing, 4) Oil supply roller.

  • Page 69: Shorter Warm-Up Time (New Wut)

    Faster By: D081 NA 90 s to 70 s 20 s D081 EU, D082 75 s to 60 s 15 s The thickness of the metal core in the hot roller has been reduced from 1.5 mm to 1.0 mm.

  • Page 70: Parts Discarded In The Fusing Unit

    Parts Discarded in the Fusing Unit The 100 V auxiliary fusing lamp [A] has been removed from the heating roller of the D081 NA. The belt ride-up control roller (shown above in the D014/D015) has been removed from the D081/D082 machines. D081/D082 1-22 WWW.SERVICE-MANUAL.NET...

  • Page 71: Fusing Specifications Compared

    Warm-up Time 90 s 75 s 75 s 75 s Line speed (mm/s) 282 mm/s 352.8 mm/s 282 mm/s 352.8 mm/s Max. Power D081/D082 1920 W 2400 W 2400 W 2400 W Consumption FC cpm 60 cpm 70 cpm 60 cpm...

  • Page 72: Scanner Unit

    In the D014/D015 the lower harnesses at the front (1) and rear (2) of the LDB have ferrite cores. In the D081/D082 the lower harnesses at the front (1) and rear (2) of the LDB are bundled tighter and have no bulky ferrite cores.

  • Page 73: Product Information

    PRODUCT INFORMATION R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew None WWW.SERVICE-MANUAL.NET...
  • Page 74 WWW.SERVICE-MANUAL.NET...

  • Page 75: Specifications

    Specifications 2. PRODUCT INFORMATION 2.1 SPECIFICATIONS See "Appendices" for the following information: Specifications D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 76: Main Machine And Peripherals

    At (1) above, the Multi Folder D454 can be used with the Finisher D373 but not with Finisher D374 at (2). In both configurations, either the Mailbox (B762) or Cover Interposer Tray (B704) can be installed on the Finisher D373/D374, but mailbox and cover interposer cannot be installed together. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 77: Configuration 2: Finisher B830 (Sr5000)

    The Ring Binder can be installed only with the Finisher B830 (SR5000). It cannot be installed with either the Finisher D473 (SR4040) or Finisher D474 (4030). In all three configurations above, the Cover Interposer (B835) must be installed on the left side of the main machine as the first downstream peripheral device. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 78: Controller Options

    Board IEEE 802.11 g Interface Unit Type K D377-19 Board Optional Counter Interface Unit Type A B870-11 Board PostScript 3 Unit Type C7501 D378 SD card *1: The EFI (Fiery) Controller is connected through the Gigabit Ethernet Board. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 79: Guidance For Those Who Are Familiar With Predecessor Products

    2.3 GUIDANCE FOR THOSE WHO ARE FAMILIAR WITH PREDECESSOR PRODUCTS The D081/D082 series are successor models to the D014/D015 series. If you have experience with the predecessor products, the following information will be of help when you read this manual.

  • Page 80: Overview

    Overview 2.4 OVERVIEW 2.4.1 MAIN MACHINE D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 81 34. Exposure Glass (ARDF) The color PCU units (Y,M,C) use a charge roller to charge the surface of the OPC drum. The K PCU uses a charge corona unit (Scorotron type) to charge the surface of the drum. D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 82 WWW.SERVICE-MANUAL.NET...

  • Page 83: Installation

    INSTALLATION R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew 04/21/2010 Fax Option Name 07/02/2010 Updated File Format Converter Type E (D377-04) 221 ~ 223 6/15/2011 Browser Unit...
  • Page 84 WWW.SERVICE-MANUAL.NET...

  • Page 85: Installation Requirements

    Do not run full color copying longer than 2 hours, and never turn the main power switch off immediately after a long copy job. Leave the machine on so the fans can expel the hot air from the machine and cool the electronic components. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 86: Machine Level

    Front to rear: Less than 5 mm (0.2") away from level Right to left: Less than 5 mm (0.2") away from level The machine legs can be turned to adjust them up or down, to make the machine level. Put a carpenter's level on the exposure glass. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 87: Minimum Space Requirements

    Installation Requirements 3.1.3 MINIMUM SPACE REQUIREMENTS Put the machine near the power source. Minimum clearance must be as shown below. The same amount of clearance is necessary when optional peripheral devices are installed. 3.1.4 DIMENSIONS D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 88: Power Requirements

    110V to 127V 60 Hz, more than 20A D082-17 208 to 240V 60 Hz, more than 12A Europe/Asia/China D081-19, -27, -29 220 to 240V 50/60 Hz, more than 10A to 12A D082-19, -21, -27, -29 Permissible voltage fluctuation: ±10% Some electrical components are different, depending on the power supply used.
  • Page 89 Operation Switch This is located on the right side of the operation panel. This is the switch that the customer uses to turn the machine on and off. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 90: Main Machine D081/D082

    Main Machine D081/D082 3.2 MAIN MACHINE D081/D082 3.2.1 ACCESSORIES Check the accessories and their quantities against this list. Description Q'ty Instructions Pocket Exposure glass cloth holder Exposure glass cloth Leveling Shoes* PCU stand PCU Cap Set (not used) Ferrite Core...
  • Page 91 Main Machine D081/D082 The developer bottles [A] and toner cartridges [B] provided with this machine are clearly marked for this machine: "D018" for the developer bottles and "D081/D021" for the toner cartridges. These are the developer bottles and toner cartridges that must be used with this machine.

  • Page 92: Installation

    Main Machine D081/D082 3.2.2 INSTALLATION External Tapes and Packing Material Always turn the machine off and disconnect the machine power cord before you do these procedures. Remove all tapes and packing material from the main machine: Remove: [A]: ADF, right side [B]: Packing block inside ADF [C]: Accessories bag.
  • Page 93 Main Machine D081/D082 Raise the ADF and remove the "SP Mode Factory Setting" sheet. Keep this sheet for future reference. Remove: [A]: All tapes, packing material around the exposure glass. [B]: Operation panel film Pull away the white plate [C] and remove the red paper.

  • Page 94: Internal Tapes And Packing Material

    Main Machine D081/D082 Internal Tapes and Packing Material Main Machine Open the front door. Remove the transfer belt release lever [A] (1 tape). We will install this in the correct location later. Remove the paper and tape [B] and [C] only.
  • Page 95 Main Machine D081/D082 Tray 1 From Tray 1 remove: [A]: Retainer, tag, wire ( x 1) [B]: Block, tape Tray 2 Remove the PCU stand [A] and all retainers and accessories from Tray 2. 3-11 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 96: Shipping Retainer Removal

    Main Machine D081/D082 Tray 3 Remove the package [A] with the instructions pocket, exposure glass cloth holder, exposure glass cloth, and leveling shoes from Tray 3. Remove all other retainers and accessories from Tray 3. Shipping Retainer Removal Prepare an open space on the floor for the hopper.
  • Page 97 Main Machine D081/D082 Always make sure that the support leg is down and locked before you remove the hopper. Hold the toner hopper using the handles at the top left and right sides. Then lift the toner hopper off its rails and set it on the floor.

  • Page 98: Remove Drawer Retainers And Packing Material

    Main Machine D081/D082 11. Remove the orange tape and slowly pull out the stabilizing rod [A] with the attached red tag. Never pull out the drawer unit until the stabilizing rod and tag have been removed. This stabilizing rod protects the ITB and PTR during shipping.
  • Page 99 Main Machine D081/D082 The instruction sheet protects the PTR during shipping and is also an important reminder that the stabilizing rod must be already removed before this sheet is removed. If the stabilizing rod has not been removed, do this now. See Step 11 of the previous section.

  • Page 100: Reattach The Faceplate

    Main Machine D081/D082 Reattach the Faceplate Attach the faceplate [A] with the screws in the sequence shown by the numbers above x 5). Do not tighten these screws too much. Reattach the fan connector [B]. Make sure the fan connector is not pinched behind the faceplate.
  • Page 101 PCU drums. Pick up the Y (Yellow) bottle. Make sure that the bottle is clearly marked "D081" for this machine. Before attaching the bottle, loosen the developer to ensure that it will drain completely. Hold the bottle upside down (neck up).
  • Page 102 Main Machine D081/D082 Rest the neck [1] of the developer bottle on the edge of the PCU. While keeping contact and pressure on the neck and PCU at [1], rotate the bottle [2] up until it locks in place at [3].
  • Page 103 Main Machine D081/D082 10. Remove the heat seal from each bottle. Hold the bottle [1] with one hand, slowly pull the heat seal [2] out of the developer bottle and remove it. Do this for each bottle. Make sure that you have removed all the seal strips (you should have four strips, one for each bottle).
  • Page 104 Main Machine D081/D082 The door must be closed before you switch the machine on. 14. Turn the machine power on and wait for the machine to beep twice. The beeps indicate that the fusing unit is ready. Do not proceed until after you hear the two beeps.
  • Page 105 Main Machine D081/D082 17. Shine a flashlight on each bottle and confirm that each bottle is empty. If you see any remaining toner, gently tap the neck of the bottle to loosen the toner then execute SP3814 again to drain all the developer.

  • Page 106: Reinstall The Toner Hopper

    Main Machine D081/D082 Reinstall the Toner Hopper Turn the lever [A] to the vertical position and make sure that it locks. This lever must be up. The toner hopper cannot be re-installed if this lever is down. Make sure the transfer release lever [A] up and locked.
  • Page 107 Main Machine D081/D082 Pull out the toner hopper left rail [B] and right rail [C] until they are fully extended. If the rails were pushed in fully, use a pair of needle-nose pliers to pull them out of the machine.

  • Page 108: Toner Installation

    Main Machine D081/D082 Toner Installation These toner cartridges contain 90% toner and 10% carrier. You must use the toner cartridges provided with this machine. Make sure that you install each toner cartridge in the correct bin. The label on the toner cartridge must face the front of the machine.

  • Page 109: Initializing Developer And Toner

    Main Machine D081/D082 Make sure that the toner cartridge is marked "D081/D082" for this machine. Shake the toner cartridge [A] up and down about 10 times. Never squeeze or knead the toner cartridge (this will make clumps in the toner).
  • Page 110 Main Machine D081/D082 Open the front door [A]. The front door must be open. Turning on the machine with the front door open prevents the machine from performing the initial process control self-check. If the front door is closed, the drums will start rotating with no toner in the PCUs.

  • Page 111: Load The Paper Trays

    Main Machine D081/D082 If 'Failed' appears immediately after you start SP3811-1, the machine has not warmed up. Wait 2 minutes, and then do SP3811-1 again. Do SP3811-1 only once. Executing SP3811-1 more than once can cause toner spill inside the machine. SP3811-1 initializes not only the TD sensor but initializes the developer as well.

  • Page 112: Make A Test Color Print

    Main Machine D081/D082 Make a Test Color Print Make sure that A3 or DLT paper is in one of the trays. Use the same type of paper that the customer normally uses for color outputs. Put a "Color Chart C-4" on the exposure glass.
  • Page 113 Main Machine D081/D082 The machine does process control for a few seconds and it prints the test pattern. Read the message: Place Test Pattern on the exposure glass correctly, then press [Start Scanning] Remove the C-4 test chart from the exposure glass.

  • Page 114: Do The Color Registration Procedure For Music

    Main Machine D081/D082 13. Compare the two copies, "Before ACC" and "After ACC". Normally, the quality of the 2nd copy is better than the 1st copy ("Before ACC"). 14. If the results of the 2nd copy are better than the results of the 1st copy, you are finished.

  • Page 115: Counter Display Setting

    Select the counter to use: 0: Development counter (Default) 1: Page counter This setting can be switched for the D081/D082 at any time as necessary. (This setting could be done only once with the D014/D015 machines.) Make the Machine Level Only two leveling shoes are provided as accessories.

  • Page 116: Attach The Pcu Stand Rack And Store The Pcu Stand

    Main Machine D081/D082 Attach the PCU Stand Rack and Store the PCU Stand Hold the PCU stand rack [A] as shown, then attach it to the bottom of the machine (magnets hold it in place). Make sure long lock plate [B] and jig [C] are inserted into the bottom of the PCU stand.

  • Page 117: Attach Decals

    Main Machine D081/D082 Attach Decals Attach the paper-installation decals to the trays. These tell you how to add new paper. Front set decal (1) for LCT: Attach this decal to the LCT if one is installed. 'Front set' means that the paper should be face up in the tray.
  • Page 118 Main Machine D081/D082 Attach the original-caution decal [A], and the silicone cloth holder [B]. Put the silicone cloth [C] in the holder. Open the first tray (tandem tray) and attach an inkjet paper caution decal for your language to the right side of the tray as shown.

  • Page 119: Enable Usb

    Main Machine D081/D082 Open the second tray (universal tray) and attach an inkjet paper caution decal for your language to the right side of the tray as shown. Open the third tray and attach an identical decal at the same location.

  • Page 120: Connect The Upper And Lower Tray Heaters

    Main Machine D081/D082 Connect the Upper and Lower Tray Heaters The machine comes from the factory with the tray heaters disconnected. Heater connection is optional. Connect the heaters if the location is extremely humid. Speak with the customer before you connect the tray heaters.
  • Page 121 Main Machine D081/D082 Update Procedure for App 2 Me Provider Follow this procedure to update AP2 Me if a new version is available. Push the [User/Tools] key on the operation panel. If an administrator setting is registered for the machine, Step 3 and Step 4 are required.
  • Page 122 Main Machine D081/D082 App2 Me and all other running applications on the VM card must be shut down before the removing the VM card in order to update the main machine software, backing up NVRAM, or executing application move or undo with SP58973.

  • Page 123: Copy Tray (B756-01)

    2. Actuator Arm and Bracket (not used) 3. Tapping Screw (not used) 4. Large Cap 5. Small Cap 6. Tapping Screw (M4 x 8) 7. Harness Clamp 8. Paper Height Sensor 9. Actuator Arm Bracket 10. Sensor Bracket 11. Actuator Arm 3-39 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 124: Installation

    Copy Tray (B756-01) 3.3.2 INSTALLATION Remove the left upper cover [A] ( x 2). D081/D082 3-40 WWW.SERVICE-MANUAL.NET...
  • Page 125 Attach the actuator [F] to the arms of the actuator arm bracket. Reattach the left upper cover [A] ( x2). Attach the tray [B]. Attach the small caps to the holes (1), (2), (3), (4). Install the large cap [C] in the finisher power connection point. 3-41 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 126: A3/11" X 17" Paper Size Tray Type 2105 (B331-01)

    The A3/11" x 17" Paper Size Tray is installed in tray 1 of the main machine. 3.4.1 ACCESSORIES Check the accessories and their quantities against this list. Description 1. A3/DLT Tray 2. Short Connector 3. Paper Size Decal D081/D082 3-42 WWW.SERVICE-MANUAL.NET...

  • Page 127: Installation

    Check the position of the front and rear fences, and make sure that they are set for DLT or A3. Open the front doors. Pull out the tandem feed tray [A] fully. Push the right tandem tray [B] into the machine. Remove the left tandem tray [C] ( x 2 left, x 3 right). 3-43 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 128 Steps 6 and 8. You must use the short, silver screws on the left and right rails. If you use one of the longer screws, it will stop the movement of the tray on the rails. D081/D082 3-44 WWW.SERVICE-MANUAL.NET...
  • Page 129 2) that was removed from the left tandem tray. 12. Use SP5959 001 to select the paper size for Tray 1 (A3 or DLT). 13. After you select the paper size, turn the machine off and on to change the indicator on the operation panel. 3-45 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 130: Counters

    Check the accessories and their quantities against this list. Description 1. Key Card Table 2. Harness Clamp 3. Tapping Screws (M3 x 8) 4. Tapping Screws (M4 x 14) 5. Stud 6. Decal 7. Key Card Table Support D081/D082 3-46 WWW.SERVICE-MANUAL.NET...

  • Page 131: Key Counter Bracket B452 Accessories

    6. Tapping Screws (M4 x 16) 7. Harness 8. Shoulder Screw 9. Key Counter Bracket Cover 10. Key Counter Bracket Optional Counter Interface Unit Type A B870 Accessories Check the accessories and their quantities against this list. 3-47 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 132: Installation

    Hold the key counter plate nuts [A] on the inner surface of the key counter bracket [B]. Attach the key counter holder [C] to the key counter bracket ( x 2). Attach the key counter bracket cover [D] ( x 2). D081/D082 3-48 WWW.SERVICE-MANUAL.NET...

  • Page 133: Install The Key Card Bracket And Assembled Key Counter

    Put the keyholes [A] of the key card table [B] over the heads of the shoulder screws, as shown above. Tighten the screws to attach the table (M4 x 14, x 2). Attach the key counter bracket or key card. (See below.) 3-49 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 134: If You Are Installing The Key Counter Bracket

    Attach bracket support [C] to the side of the copier ( x 2). If you are installing the key card … Remove the rear cover. Remove the control box cover. Remove the cutout [A] in the rear cover. D081/D082 3-50 WWW.SERVICE-MANUAL.NET...
  • Page 135 Connect the small cable [B] to the circuit board ( x1). Route the other end of the short cable to the VBCU below ( x2). Connect the short cable to CN223 on the VBCU ( x1). 3-51 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 136 Route the harness of the key card through the hole [A] in the controller box as shown above. Clamp the harness at [B] then connect to the top of the circuit board [C] ( x1). 10. Reattach the controller box cover and rear cover. D081/D082 3-52 WWW.SERVICE-MANUAL.NET...

  • Page 137: Usb2.0/Sd Slot Type D (D505-01)

    Harness Clamp (Standoff) 3.6.2 INSTALLATION Preparation The machine must stand alone for this installation. Disconnect the machine from the downstream unit on the left if installed. Disconnect the machine from the upstream LCT on the right if installed. 3-53 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 138: Removing The Operation Panel And Dummy Cover

    Raise the operation panel and hold it in the vertical position. Disconnect the harness at (1) and (2) ( x2). Disconnect the harness from the board [A] at (3) ( x1). Remove the operation panel [B] from the machine and place it on a flat clean surface. D081/D082 3-54 WWW.SERVICE-MANUAL.NET...
  • Page 139 Remove the screws of large bracket [B] ( x6). Screw (1) is a flat-head screw. Be sure to re-install this screw at this position. Remove large bracket [A] and small bracket [B]. Remove dummy cover [A] from the operation panel. 3-55 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 140: Slot Unit Installation

    Lay the dummy cover [A] under the end of the operation panel. Set the slot unit [B] on the other end of the operation panel. D081/D082 3-56 WWW.SERVICE-MANUAL.NET...
  • Page 141 Discard the short bracket [A] and screws [B] ( x2). Re-install large bracket [C] ( x6). You must fasten the flat-head screw at [A]. Tighten the screws in the order above marked by the numbers 1 to 5. This ensures precise alignment of the bracket. 3-57 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 142 10. Set the cable in the V-harness clamp [B] and close the clamp ( 11. Set the cable in harness clamp [C] and close it ( 12. Set one accessory V-harness clamp [A] at the corner of the operation panel. D081/D082 3-58 WWW.SERVICE-MANUAL.NET...

  • Page 143: Knockout, Upper Right Cover

    15. Remove tape [C] to free the two ground wires. Knockout, Upper Right Cover Remove knockout [A] ( x2). This step is not required if the LCT has been installed. Open and lower bypass tray [A]. Remove upper right cover [B] ( x2). 3-59 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 144: Upper Left Cover

    Lay the operation panel on the machine where it will be re-installed. At the top right corner of the machine, route the ground wires under the cover [A]. Fasten the short ground wire [B] ( x1). Fasten the long ground wire [C] ( x1). D081/D082 3-60 WWW.SERVICE-MANUAL.NET...
  • Page 145 Make sure that the cable is not pinched as shown at [B]. Under the right corner of the operation panel, push the USB cable from [A] to [B] so that 3-61 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 146 10. On the left side of the machine, route the USB cable through the clamps (1), (2), and (3) then close the clamps ( x3). 11. Insert the USB cable [A] through the hole (where the knockout was removed). 12. Make sure that the cable [B] is free. D081/D082 3-62 WWW.SERVICE-MANUAL.NET...
  • Page 147 15. Rotate the cover [A] so that only one USB connection point [B] is visible. 16. Fasten the cover [C] ( x1). 17. Re-attach the air filter cover [A] ( x1). 18. Connect the flat end of the USB cable [B] to the machine. 3-63 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 148: Right Upper Cover, Knockout

    20. Fasten the cable to the machine at [B] with the flat harness clamp ( Right Upper Cover, Knockout Re-attach the upper right cover [A] ( x2). Close the bypass tray [B]. Re-attach the knockout [C]. Do not re-attach the knockout [C] if an LCT will be installed or re-connected. D081/D082 3-64 WWW.SERVICE-MANUAL.NET...

  • Page 149: Harness And Cable Check

    Plug in the machine and turn it on. Enter the Scanner SP mode and change the setting of SP1013 from "0" to "1". Exit the SP mode and check the operation of the installed unit. 3-65 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 150 Check the accessories and their quantities against this list. LCT (B473) Description 1. Upper docking pins (grooved) 2. Lower docking pin (not grooved, not for B132/B181/B200) 3. Flat-head shoulder screw - M4x6 4. Paper Set Decal 5. InkJet Caution Decal D081/D082 3-66 WWW.SERVICE-MANUAL.NET...

  • Page 151: Lct Adapter Type B (B699)

    LCT (B473), LCT Adapter Type B (B699) LCT Adapter Type B (B699) Description 1. Brackets 2. Supports 3. Machine Screws (M3x8) 4. Machine Screws (M4x8) 3-67 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 152: Installation

    LCT (B473), LCT Adapter Type B (B699) 3.7.2 INSTALLATION Removing Tape and Accessories Always turn the machine off and disconnect the machine power cord before you do this procedure. Remove all filament tape (1) to (6). Remove: [A] Decals [B] Docking pins D081/D082 3-68 WWW.SERVICE-MANUAL.NET...

  • Page 153: Lct Adapter (B699) Installation

    3 each). Attach the 3 supports [D] ( x 1 each – M3x8 thin screws). Set the LCT in a vertical position. Remove the stay [E] ( x 4). Attach the stay at [F] ( x 4). 3-69 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 154: Lct Installation

    The docking pin without a groove is not necessary for this installation. Remove the connector cover [A]. Align the holes on the side of the LCT [B] with the docking pins [C] on the side of the machine. Slowly push the LCT onto the pins. D081/D082 3-70 WWW.SERVICE-MANUAL.NET...
  • Page 155 10. Open the upper cover [A]. 11. Remove the cover [B] ( x 2). 12. Attach screws [C] to the brackets on the side of the machine. 13. Attach the cover [B] with the screw that you removed in Step 11. 3-71 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 156: Adjusting Side Fences For Paper Size

    If the fences are set for A4 and you intend to load A4, the LCT is ready and you do not need to do the following steps. If the fences are set for A4 and you intend to load LT, do the steps below. D081/D082 3-72 WWW.SERVICE-MANUAL.NET...
  • Page 157 Press the bottom plate operation button [B] until the bottom plate [C] is completely down, then release the button [B]. Use a screw driver to remove the screws fastened to fences [A] and [B] so that the fences slide easily on plate [C]. 3-73 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 158 Move the LCT end fence [A] from the A4 to the LT position (the position guide is written on the LCT top cover at [B]). 10. Insert the shaft [C] ( x1). 11. Close the LCT top cover. 12. Do SP5959-2 and set the value to "1" (for "LT"). D081/D082 3-74 WWW.SERVICE-MANUAL.NET...

  • Page 159: Decals

    LCT (B473), LCT Adapter Type B (B699) Decals Attach the InkJet caution decal for your language to the top of the LCT. 3-75 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 160: Lg Size Tray Type 1075 (B474)

    Check the accessories and their quantities against this list. Description Q'ty 1. Tapping screws - M4x8 2. Tapping hex screws - M4x8 3. Harness clamp 4. B4/LG frame 5. Front bracket 6. Rear bracket 7. Bottom plate extension 8. Cover D081/D082 3-76 WWW.SERVICE-MANUAL.NET...

  • Page 161: Installation

    Remove the right stay [C] and attach it below ( x 2). Change the position of the lower limit sensor [D] ( x 1). Attach the harness clamp (not shown) to the rear of the plate. Use this clamp to hold the sensor connector wire. 3-77 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 162 Attach the bottom plate extension [C] with the hex screws ( x 4). 10. Remove the casters from the bottom of the B4/LG frame [A] 11. Align the positioning pin [B]. 12. Attach the B4/LG frame [C] with the hex screws ( x 2). D081/D082 3-78 WWW.SERVICE-MANUAL.NET...
  • Page 163 15. Attach the right cover [B] ( x 2). 16. Connect the LCT to the machine. 17. Turn the machine on. 18. Go into the SP mode and do SP5959-2. 19. Input "5" for B4 SEF or "6" for 8.5" x 14" SEF. 3-79 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 164 Relay Unit Left Side Fence Right Side Fence Ground Wire Tab Sheet Holder Clamp Screws (M4x8) Screws (M4x8) Screws (Plastic Head) Joint Brackets Shoes Paper Size Decals (A3…) Paper Size Decals (A5…) Paper Loading Decals InkJet Caution Decal D081/D082 3-80 WWW.SERVICE-MANUAL.NET...

  • Page 165: Lcit Rt4000 (D350)

    LCIT RT4000 (D350) 3.9.2 LCT INSTALLATION Grounding and Preparing the LCT for Docking Remove the accessory box [A] from inside the LCIT. Remove all tapes. 3-81 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 166 Remove the plate [A] ( x2). Disconnect the bypass unit connectors [B] ( x2). Remove the bypass unit [C] (keep the screws) ( x4). Do not throw away the bypass tray. The customer may need it again later. D081/D082 3-82 WWW.SERVICE-MANUAL.NET...
  • Page 167 10. Connect the relay harness [B] ( x1). 11. Remove knockouts: (1), (2), (3). 12. Attached the stay [A] with the provided screws ( x2). 13. Attach the joint connection pins [B] (x2). 14. Re-attach the right upper cover. 3-83 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 168 The paper tray [B] must be pushed in now. If the paper tray remains out, the LCIT is unstable and difficult to move. 21. Attach the ground wire [A] to the main machine and LCIT ( x2). D081/D082 3-84 WWW.SERVICE-MANUAL.NET...

  • Page 169: After Installation

    The paper tray is large and heavy, especially when it is loaded to full capacity. Direct the customer to the warning sticker on the left side of the tray. The label is a reminder that two persons are needed to lift and handle the paper tray safely. 3-85 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 170: Anti-Condensation Heater Type B: 120V

    Do the following procedure in order to prevent damage to the harnesses. Check that the harnesses are not damaged or pinched after installation. The correct wire heaters must be installed for the machine. Main Machine PTC Heater Harness Color D081-17 only (120V) 100V to 240V 13W (D3500900) WHITE D081/D082 3-86 WWW.SERVICE-MANUAL.NET...

  • Page 171: Installation Procedure For 120V

    Remove the seals from the bottom of the heater units [A] and attach the heaters to the heater cover. Confirm that the heaters are not touching or overlapping. Route both harnesses through the clamps [B] and fasten the clamps. 3-87 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 172 Fasten the heater cover [A] to the base plate ( x2). Connect the heater harnesses [B] to the relay harness [C] ( x2). Connect the harness from the main machine [D] to the relay harness [C] ( x1). 10. Clamp the harnesses (1) to (4) ( x4). D081/D082 3-88 WWW.SERVICE-MANUAL.NET...

  • Page 173: Anti-Condensation Heater Type B: 240V

    Check that the harnesses are not damaged or pinched after installation. The correct wire heaters must be installed for the machine. Machine Nichrome Wire Heater Harness Color D082-17 (208V-240V) D081-19, -27, -29 (220V-240V) 230V 18W (D3500901) D082-19, -21, -27, -29 (220V-240V) 3-89 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 174: Installation Procedure For 240V

    Remove the seals from the bottom of the heater units [A] and attach the heaters to the heater cover. Confirm that the heaters are not touching or overlapping. Route both harnesses through the clamps [B] and fasten the clamps. D081/D082 3-90 WWW.SERVICE-MANUAL.NET...
  • Page 175 Fasten the heater cover [A] to the base plate ( x2). Connect the heater harnesses [B] to the relay harness [C] ( x2). Connect the harness from the main machine [D] to the relay harness [C] ( x1). 10. Clamp the harnesses as shown ( x4). 3-91 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 176: Decals

    LCIT RT4000 (D350) Decals Open the paper tray and attach the InkJet caution decal for your language to the right side. D081/D082 3-92 WWW.SERVICE-MANUAL.NET...

  • Page 177: Cover Interposer Tray Ci5000 (B835-57)

    Front Docking Bracket Flat Knob Screw Screw (M4 x 8) Screw (M3 x 6) Screw (M4 x 12) Knob Screw Base Cover (Tray Unit) Rear Cover Screws (M4 x 14) Relay Guide Plate – Short (for D014/D015/D081/D082) 3-93 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 178: Installation

    Cover Interposer Tray CI5000 (B835-57) 3.10.2 INSTALLATION Setting up the Unit and Docking to the Copier Unplug the power cord before starting the following procedure. Remove all the tape and shipping materials from the tray unit [A]. D081/D082 3-94 WWW.SERVICE-MANUAL.NET...
  • Page 179 Attach the front docking plate [B] ( x2). You must use the M4 x 14 screws. Attach the rear docking plate [C] ( x2). These are the docking plates for the next device to be installed in the paper feed line. 3-95 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 180 12. Reattach the ground plate with the same screws as shown ( x2). 13. Remove the interface connector cover [A]. 14. Attach the rear docking bracket [B] ( x2). 15. Attach the front docking bracket [C] ( x2). D081/D082 3-96 WWW.SERVICE-MANUAL.NET...
  • Page 181 21. Push in the locking lever. 22. Check that the top edges of the finisher are parallel with edges of the finisher (or copier) to the right. 23. Fasten the locking lever [A] ( x 1) 24. Close the front door. 3-97 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 182: Docking The Next Peripheral Device

    (1) Before disconnecting either the cover interposer tray or the next peripheral device to the left, or (2) Before doing any maintenance on either the cover interposer tray or the next peripheral device to the left. D081/D082 3-98 WWW.SERVICE-MANUAL.NET...

  • Page 183: Mounting The Tray Unit

    Connect the harness connectors [E] ( Reattach the rear cover. Remove the front inner cover [A] from the dual-tray unit ( x2). Fasten the tray unit to the top of the transport unit with the knob screws [B] ( x2). 3-99 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 184 13. Hold the lower L-pin [D] as shown, insert it halfway, push it up, then rotate it into its groove. 14. Hold the upper L-pin [E] as shown, insert it halfway, push it down, then rotate it into its groove. 15. Attach the spacer [A] to the rear of the transport unit ( x2). D081/D082 3-100 WWW.SERVICE-MANUAL.NET...

  • Page 185: Docking The Cover Interposer Tray B835

    17. Turn the nuts to adjust the height of the cover interposer until it is level. 3.10.3 DOCKING THE COVER INTERPOSER TRAY B835 Fasten the joint bracket [A] to the cover interposer tray ( x4). Dock the finisher. 3-101 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 186: Firmware Update

    Cover Interposer Tray CI5000 (B835-57) Firmware Update Install the latest version of the firmware for the cover interposer tray. The cover interposer may not operate correctly with the D081/D082 unless the most recent version of the firmware is installed. North America Only When the Cover Interposer Tray (B835) is installed, be sure to check the FCC Class-A decal is attached to the copier below its serial number decal.

  • Page 187: Multi Folding Unit (D454)

    Q'ty 1. Joint Bracket Paper Guide – Long (for D059, D060, D061, M002/M003/M004) 3. Paper Guide – Short (for D062/D063/D065/D066/D081/D082) 4. Proof Tray Auxiliary Plate - Top 5. Proof Tray Auxiliary Plate – Bottom 6. Ground Plate 7. Screws M3x6 8.

  • Page 188: Installation

    The unit must be connected to a power source that is close to the unit and easily accessible. Make sure that the main machine is switched off and that its power cord is disconnected before doing the following procedure. Tapes Remove tape from front [A] and rear [B]. D081/D082 3-104 WWW.SERVICE-MANUAL.NET...

  • Page 189: Paper Guide, Sponge Strip

    Two paper guides are provided. The long paper guide is for another machine If the upstream peripheral device is the Cover Interposer Tray (B835), attach the black mylar provided with the cover interposer tray to this paper guide. 3-105 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 190: Ground Plate

    Ground Plate Attach the ground plate [A] to the lower right edge of the unit ( x2 M3x6). Docking Fasten the joint bracket [A] to the left side of the main machine [B] ( x4 M4x20). D081/D082 3-106 WWW.SERVICE-MANUAL.NET...
  • Page 191 Fasten the lock bar by re-attaching the screw removed in Step 3 ( x1). Connect the I/F cable [E] to the upstream unit. Do the following steps only if the upstream unit is the Cover Interposer Tray. 3-107 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 192: Removing Parts For The Cover Interposer Tray (B835)

    The following parts require removal only if the upstream unit is the Cover Interposer Tray (B835). These parts must be removed so that the tray unit of the Cover Interposer Tray will fit on top of the Multi Folding Unit. D081/D082 3-108 WWW.SERVICE-MANUAL.NET...

  • Page 193: Height Adjustment

    [C] Metal plate from the door ( After removing [B] and [C], reattach [A]. Height Adjustment Set the leveling shoes [A] ( p.3-178 "Common Adjustments"). Adjust the height of the unit and make sure that it is level. 3-109 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 194: Power Cord, Breaker Switch Test

    Make several prints that will exit to the upper tray. Watch each sheet as it exits the machine to check for the presence of skew, and check that the side-to-side registration is correct ( p.3-178 "Common Adjustments"). D081/D082 3-110 WWW.SERVICE-MANUAL.NET...

  • Page 195: Proof Tray Auxiliary Plate

    When the plate is not being used, open the front door and store the assembled plate at [C] inside the inner cover. The plate should be used when Z-folded paper (all sizes) is output to the proof tray. If the plate is not used with Z-folded output, the pages could mix and overlap. 3-111 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 196 Check each accessory against the list below to make sure that you have everything. Item Q'ty 1. Docking Bracket 2. Entrance Guide Plate: Long 13" (Not Used for D081/D082) 3. Entrance Guide Plate: Short 12" (Use for D081/D082) 4. Sponge Strip 5. Power Cord 6.

  • Page 197: Ring Binder (D392) Installation

    3.12.2 BEFORE YOU BEGIN The finisher weighs 140 kg (308 lb.). IMPORTANT: To prevent bending or breaking the top cover, never lift the finisher by its top cover [A]. Always raise the finisher from the base [B]. 3-113 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 198: Installation Requirements

    Put the finisher on a strong and level surface. The front and rear of the machine must be less than 5 mm (0.2") away from level. Do not put the finisher where there could be strong vibrations. D081/D082 3-114 WWW.SERVICE-MANUAL.NET...

  • Page 199: Machine Level

    100 to 240V 50/60 Hz NA: 120V 50/60 Hz 5A EU: 220 to 240V 50/60 Hz 3A The finisher must have an independent power source. Avoid multi-wiring. The finisher must be properly grounded at the power source. 3-115 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 200: Installation Procedure

    [B] Brace x2 ( x2) IMPORTANT: Do not discard these braces. They must be reattached to the finisher before it is moved or shipped to another location. Open the right door and left door. Remove all tapes and packing material. D081/D082 3-116 WWW.SERVICE-MANUAL.NET...
  • Page 201 Pull the ring cartridge out and remove the cushion [D]. 10. Push the ring cartridge in and close its cover. 11. Push the binder unit into the finisher. 12. Close the left front door and right front door. 3-117 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 202: Prepare The Finisher For Docking

    Attach the ground plate [A] ( x2). Attach the short entrance guide plate [B] ( x2). Remove the tape from the back of the sponge strip [C]. Attach the sponge strip to the top edge [D] of the finisher as shown above. D081/D082 3-118 WWW.SERVICE-MANUAL.NET...

  • Page 203: Prepare The Upstream Unit For Docking

    Main machine Multi Folder (D454) Cover Interposer (B835) Attach the docking bracket [A] to the upstream unit [B] (M4x14 x4). The illustration shows the left side of the main machine, but the procedure is the same for others. 3-119 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 204: Dock The Finisher

    Push in the locking lever and check that it slides into the slots of the docking brackets. Check that the top edge of the finisher is parallel with the left edge of the main machine. Refasten the locking lever [A] ( x1) and close the right front door. D081/D082 3-120 WWW.SERVICE-MANUAL.NET...

  • Page 205: Install The Shoes And Level The Finisher

    Pull out the ring binder. Lift the ring supply cartridge out of the top of the binder unit. Set the ring supply level indicator [1] behind the tabs on the side of the ring supply cartridge [2]. 3-121 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 206: Test The Breaker Switch

    Push the breaker switch again to see if it snaps to the off position. If the breaker switch does not snap to the off position, it must be replaced. Be sure to reset the breaker switch to the on (-) position. D081/D082 3-122 WWW.SERVICE-MANUAL.NET...

  • Page 207: Centering Paper In The Paper Path

    The rear scale [1] is for LT-size paper and the front scale [2] is for A4-size paper. Be sure to read the correct scale for the paper size in use. Check the position of the paper on the scale to determine if the paper is centered. 3-123 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 208 If the edge of the paper is on the scale at the center [A], no adjustment is required. -or- If the edge of the paper is ±2 mm off the center line on the scale, adjustment is required. Do the procedure in the next section. D081/D082 3-124 WWW.SERVICE-MANUAL.NET...

  • Page 209: Checking And Correcting Skew

    The paper should be at the center line or not deviate more than ±2 mm as shown at (2). Check the position of the paper on the scale to determine if the paper skews as it exits. 3-125 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 210 The paper must not deviate more than ±2 mm on the scale. Centered. No adjustment necessary. Trailing edge skew to the front, total skew more than ±2 mm. Adjustment required. Trailing edge skew to the rear, total skew more than ±2 mm. Adjustment required. D081/D082 3-126 WWW.SERVICE-MANUAL.NET...
  • Page 211 If the trailing edge is skewing toward the rear of the machine, insert a spacer [B] under the front end of the bracket and tighten the screws. To another run to check the adjustment. If skew is still present, insert another spacer. 3-127 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 212: After Installation

    Never store paper, extra rings, manuals or any other material below the output tray. Obstacles in this area (circled in the illustration below) will interfere with the raising and lowering of the tray and cause an error. D081/D082 3-128 WWW.SERVICE-MANUAL.NET...

  • Page 213: Selecting The Supply Name

    Push the [Inquiry] button on the User Tools screen. Select the SP code for the color and number of holes for the ring binders. 31 Ring Name (50/Black) 32 Ring Name (50/White) 33 Ring Name (100/Black) 34 Ring Name (100/White) 3-129 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 214: Cover Interposer Tray Type 3260 (B704-17)

    Tapping screws – M4 x 8 Tapping screws – M3 x 8 Tapping screws – M3 x 6 Adjuster plates Hinge Bracket Plate Extension (bottom) Gasket Seals Right Rear Cover Plate (B706 only) Spacer Anti-Static Brush Spacer (B706 only) D081/D082 3-130 WWW.SERVICE-MANUAL.NET...

  • Page 215: Installation

    3000-Sheet Finisher D374 (SR4030) Removing Tapes and Packing Materials Make sure that the finisher is disconnected from the main machine, and that the copier is turned off and the power cord is disconnected, before you start this procedure. 3-131 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 216: Preparing The Finisher

    Reattach them just before docking the finisher to the copier. Remove all tape and retainers from the cover interposer tray [A]. Remove the tape and packing material [B] from the ground connector. Preparing the Finisher Remove the cover [A] of the relay connector. D081/D082 3-132 WWW.SERVICE-MANUAL.NET...

  • Page 217: Attaching The Extensions

    Attach the bottom front cover extension [D] ( x 2, M4 x 8). Attach the top front cover extension [E] ( x 2, M4 x 8). Attach the rear cover extension [F] ( x 2, M3 x 6). 3-133 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 218: Attaching The Interposer Tray

    Align the keyholes [A] with the shoulder screws [B], and move the cover interposer down onto the screws. Attach the cover interposer with the screw [C] ( x 1, M3 x 6). Docking the Finisher/Interposer Attach the rear bracket [A] ( x 2, M4 x14). D081/D082 3-134 WWW.SERVICE-MANUAL.NET...
  • Page 219 Slowly push the finisher against the side of the machine until the brackets [J] go into the slots. Move the finisher carefully to avoid bending the entrance guide plates. Attach the lock lever [H] ( x 1). 10. Connect the connector [K] to the copier. 3-135 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 220 Cover Interposer Tray Type 3260 (B704-17) 11. Check the right side of the machine and make sure that the sponge strip does not block the air flow through the duct. D081/D082 3-136 WWW.SERVICE-MANUAL.NET...

  • Page 221: 2000/3000 Sheet Finishers (D373/D374)

    Screws (M3 x 8) Screws (M3 x 6) Screw (Plastic) Leveling Shoes Upper output tray Tray Holder Lower output tray (D373 Only) Support Plate for Proof Tray Support Plate for Shift Tray Cushion (with double-sided tape) Gasket Seal 3-137 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 222: Installation

    This section shows the installation instructions for two finishers: D373 Booklet Finisher: This finisher can do punching, shifting, stapling, and saddle-stitching with staples. This booklet finisher can be used with the D081 or D082. D374 Finisher. This finisher is capable of punching, shifting, and stapling but with no saddle-stitching unit.

  • Page 223: Removing Tapes And Packing Materials

    Always turn the machine off and disconnect the machine power cord before you do these procedures. Remove the machine from its box, and remove all the wrapping. Remove all filament tape and packing material from the finisher. 3-139 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 224: Docking The Finisher To The Copier

    The first step depends on whether you will install the Cover Interposer B704. If you will not install the Cover Interposer B704: Remove the strip from the sponge cushion [A] and attach it to the finisher, then go D081/D082 3-140 WWW.SERVICE-MANUAL.NET...
  • Page 225 Install the interposer on the finisher before you dock the finisher to the copier. ( p.3-130). After installing the interposer, continue from 'Attaching the Trays' below. Attach the rear bracket [A] ( x 2, M4 x 14). 3-141 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 226 Connect finisher connector [E] to the main frame. Attach the gasket seal [F] as shown. Check the duct on the left side of the machine shown above. Make sure that the sponge does not block this duct. D081/D082 3-142 WWW.SERVICE-MANUAL.NET...

  • Page 227: Attaching The Trays

    Make sure that the metal plate [B] is on the top of the tray. Leveling the Finisher Put the leveling shoes (x 3) below the feet. Use a wrench to adjust the height of the screws to make the machine level. 3-143 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 228: Support Trays

    Remove the paper from the paper feed tray, turn it upside down, then print. If step 1 does not solve the problem, place the support tray [A] in the upper tray as shown. D081/D082 3-144 WWW.SERVICE-MANUAL.NET...

  • Page 229: Selecting The Staple Supply Name

    Input the name of the staples that are used for corner (standard) stapling (not booklet stapling). This setting should be done for the D373 and D374. 21-23 Staple Bind2 D373 Only Input the name of the staples that are used for booklet stapling (saddle-stitching). 3-145 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 230: Enabling Booklet Binding (D373 Only)

    Touch a "Staple Position" button and touch the center (saddle-stitch) stapling symbol. Go out from the User Tools mode. Set the number of copies, touch the center stapling symbol on the operation panel, then start the print job. D081/D082 3-146 WWW.SERVICE-MANUAL.NET...

  • Page 231: Punch Unit (B702-17, -27, -28)

    (SR4040/SR4030). 3.15.1 ACCESSORIES Check the accessories and their quantities against this list. Description 1. Punchout Waste Unit 2. Slide Drive Unit 3. Punch Waste Hopper 4. Screws (M3 x 6) 5. Side-to-Side Detection Unit 6. Punching Unit 3-147 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 232: Installation

    2) and open the front door. At the bottom of the rear cover, make sure to disconnect the tabs that attach the cover to the frame. Remove the guide plate [C] ( x 2). Remove the shipping retainer [A] ( x 4). D081/D082 3-148 WWW.SERVICE-MANUAL.NET...
  • Page 233 Attach the slide drive unit [A] to the finisher and connect it to the punch unit ( x 2, x 1). Push in the slide drive unit at (1) when you attach screw (2). Make sure that the punch unit moves freely and is not blocked by the screws. 3-149 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 234 14. Install the punch-waste transport unit [B] in the finisher. Make sure that the punch-waste transport unit moves smoothly on its rails. If it does not, make sure that the rails are aligned with the grooves. 15. Remove the short connector from the connector [C]. D081/D082 3-150 WWW.SERVICE-MANUAL.NET...
  • Page 235 Punch Unit (B702-17, -27, -28) This is the 4-pin connector. 16. Connect the cable and attach the punch-waste transport unit ( x 1, x 1, x 1). 17. Set the hopper [A] in its holder. 3-151 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 236: Output Jogger Unit Type 3260 (B703)

    Output Jogger Unit Type 3260 (B703) 3.16 OUTPUT JOGGER UNIT TYPE 3260 (B703) 3.16.1 ACCESSORIES This option is for the 2000/3000-Sheet Finishers (D373/D374) only. Check the accessories and their quantities against this list. Description 1. Jogger Unit 2. Tapping Screws M3x6 D081/D082 3-152 WWW.SERVICE-MANUAL.NET...

  • Page 237: Installation

    Turn the main machine switch off. Disconnect the finisher from the main frame. Use the flat head of a screwdriver to remove the left upper cover [A]. Remove the cover plate [A] ( x 2). Keep the screws. 3-153 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 238 [A] into the holes in the left and right side of the finisher frame. Connect connector [B] to the socket ( x 1). Attach the jogger unit [C] to the finisher ( x 2). Reattach the jogger unit cover [D] to the jogger unit ( x 2). D081/D082 3-154 WWW.SERVICE-MANUAL.NET...

  • Page 239: Mail Box (B762)

    3.17.1 ACCESSORIES Check the accessories and their quantities against this list. Description 1. Trays 2. Guide plate 3. Decals (bin display) 4. Tapping screws - M3x8 3-155 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 240: Installation

    Turn the machine off and disconnect the machine power cord before you start this procedure. Remove the filament tape [A]. Move the mailbox carefully. It is easy to cause damage to the corner leaf plate [B]. If the Cover Interposer Tray B704 is installed on the D373/D374, remove it. D081/D082 3-156 WWW.SERVICE-MANUAL.NET...
  • Page 241 Attach the mailbox [A] to the top of the finisher ( x 4, M3 x 8). Attach the 9 trays [B] to the mailbox. Give the decals [C] to the customer. The customer will write on these and attach them at the correct location. 3-157 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 242: 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375)

    Sponge Strip Entrance Guide Plate Ground Plate Joint Bracket Shift Tray Leveling Shoes Tapping Screws – M4 x 12 Tapping Screws – M3 x 6 Tapping Screws – M4 x 8 Support Plate Pocket Support Plate Side Tray D081/D082 3-158 WWW.SERVICE-MANUAL.NET...
  • Page 243 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) The output jogger unit is pre-installed on this finisher, so it is not an option. 3-159 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 244: Finisher Adapter Type C Accessories

    Check the accessories and their quantities against this list. This finisher adapter kit must be installed when installing this finisher on this machine. Description Proof Auxiliary Tray Entrance Guide SD Card (for firmware update) Motor Harnesses Motor Brackets Serial Number Decal FCC: Class-A Decal D081/D082 3-160 WWW.SERVICE-MANUAL.NET...

  • Page 245: Finisher Adapter Kit D375 Installation

    Attach the entrance guide only if the finisher will be connected directly to the main machine. Do not install the entrance guide if you intend to install the Cover Interposer Tray (B835). Remove the finisher rear cover [A] ( x 2). 3-161 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 246 Attach the motor to the new bracket [C] ( x 2). Attach the new harness [D] ( x 1). Discard the original brackets. The new brackets and harnesses are provided in the finisher adapter accessory kit. The brackets are identical. D081/D082 3-162 WWW.SERVICE-MANUAL.NET...
  • Page 247 Route the harnesses as shown by the dotted lines [A] and [B]. Never allow the harnesses to rest against either motor as shown at [C]. Heat from the motors could damage the harnesses. 10. Open the front door. 3-163 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 248 11. Attach the serial number decal [A] below the finisher serial number decal [B] attached to the front bottom support of the frame. 12. On the right side of the machine, attach the FCC Class A decal [A] below the copier serial number decal [B]. (North America Only) D081/D082 3-164 WWW.SERVICE-MANUAL.NET...

  • Page 249: Finisher Installation

    Unpack the finisher and remove all tapes and shipping retainers. Open the front door and remove the shipping retainers. Remove the brackets, tags, and wires in this order: [A]> [B]> [C] ( x 2 each). Be sure to remove the two sheets of paper [D]. 3-165 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 250 Attach the cushion [C] to the right side of the upper cover. Install the entrance guide plate [D] ( x 2) (M3 x 6). 10. Insert the shift tray [A] into the grooves and fasten it ( x 4) (M3 x 6). D081/D082 3-166 WWW.SERVICE-MANUAL.NET...

  • Page 251: Docking The Finisher B830

    Main Machine Finisher B830 to Cover Interposer Tray B835 Fasten the joint bracket to the Cover Interposer Tray B835. Dock the finisher. (Go to 'Connecting the Finisher B830'.) Finisher B830 to Main Machine or Other Upstream Unit 3-167 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 252: Connecting The Finisher B830

    Push in the locking lever [A]. Check that the top edges of the finisher are parallel with edges of the device (or copier) to the right. Fasten the locking lever [A] ( x 1) Close the front door. D081/D082 3-168 WWW.SERVICE-MANUAL.NET...

  • Page 253: Updating The Firmware

    However, the firmware on this card may be old. Open the front door of the main machine. Switch on the machine. A message prompts you to wait for the update procedure to begin, then the initial screen appears. 3-169 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 254 If you see these numbers, the update has executed successfully. If the update fails, turn the machine off and try the procedure again. 15. Switch the machine off and remove the SD card. 16. Switch the machine on. This completes the firmware update procedure. D081/D082 3-170 WWW.SERVICE-MANUAL.NET...

  • Page 255: Sp Setting

    Do SP5841-12 and enter the name of the staples used for corner stapling. This is the name that shows when the user prints the Inquiry List. To print this list push User Tools> [Inquiry]> [Print Inquiry List]> [Start]. 3-171 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 256: Punch Unit Pu5000 (B831)

    Check the quantity and condition of the accessories in the box against the following list: Description Q'ty Punch Unit Punch Waste Collection Hopper Spacer (1 mm) Spacer (2 mm) Knob Step Screw Screw (M4 x 6) Black Screw (M3 x 10) Spring Sensor Arm and Sensor D081/D082 3-172 WWW.SERVICE-MANUAL.NET...

  • Page 257: Installation

    Open the front door and remove the rear cover ( x 2). Unpack the punch unit and remove the motor protector plate [A] ( x 4, Step screw x1). Remove the cam lock plate [B] ( x 1). 3-173 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 258 3). Behind the inner cover at [B] and [C], press the lock tab to the right to release the inner cover from the frame. Remove the plastic knockouts [D]. Remove the paper guide [A] ( x 4). D081/D082 3-174 WWW.SERVICE-MANUAL.NET...
  • Page 259 12. Use one of the screws removed from the motor protector plate to fasten the remaining two spacers to the frame as shown. These extra spacers can be used to adjust the position of the punch holes (front to rear, across the page). 3-175 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 260 16. Connect the single end of the hopper full sensor connector cable [C] to the hopper full sensor on the arm ( x 1, x 2). No special DIP switch settings are required for this punch unit. A signal from the punch identifies itself by sending a signal to the copier. D081/D082 3-176 WWW.SERVICE-MANUAL.NET...
  • Page 261 Punch Unit PU5000 (B831) 17. Slide the punch waste collection hopper [D] into the finisher. 18. Re-attach the inner cover and rear cover. 19. Close the front door and re-connect the finisher to the machine. 3-177 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 262: Common Adjustments

    The number of leveling shoes will differ, depending on the unit that you are leveling. Turn the lower nut to lower the bolt. The upper bold is spot-welded to the frame and does not move. Set a leveling shoe below the bolt. D081/D082 3-178 WWW.SERVICE-MANUAL.NET...

  • Page 263: Skew And Side-To-Side Registration

    Skew occurs when the trailing edge of the paper rotates away from the direction of paper feed. If side-to-side registration occurs, the sheet remains straight but shifts left or right away from center. 3-179 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 264 Side-to-side registration correction can be done for the 3000-Sheet Finisher (B830). No spacers are provided for this finisher so skew cannot be adjusted. Use either the rear scale (for DLT) or front scale (for A3), depending on the type of paper used. D081/D082 3-180 WWW.SERVICE-MANUAL.NET...
  • Page 265 If you detect a problem with skew or side-to-side registration, do the adjustment on the bar joint bracket attached to the peripheral unit upstream of the unit where the problem occurred. Side-to-side registration is corrected by shifting the upstream joint bracket left or right. 3-181 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 266: Checking Side-To-Side Registration

    If the edge of the paper is on the scale at the center [A], no adjustment is required. -or- If the edge of the paper is ±2 mm off the center line on the scale, adjustment is required. Do the procedure in the next section. D081/D082 3-182 WWW.SERVICE-MANUAL.NET...

  • Page 267: Correcting Side-To-Side Registration

    If the deviation from center was toward the rear, side the bracket to the front and tighten the screw (1). Tighten screws (2), (3), (4). Do another test run, so that you can check the results of the adjustment. 3-183 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 268: Detecting Paper Skew

    Be sure to read the correct scale for the paper size in use. Centered. No adjustment necessary. Trailing edge skew to the front, total skew more than ±2 mm. Adjustment required. Trailing edge skew to the rear, total skew more than ±2 mm. Adjustment required. D081/D082 3-184 WWW.SERVICE-MANUAL.NET...

  • Page 269: Correcting Skew

    Locate and remove the spacers from the peripheral unit where the problem occurred. Locating and Removing Spacers The photos below show where you can find the spacers for each unit. Multi Folding Unit (D454) Finisher SR5000 (B830) Look at the right side ( x1). Remove the spacers ( x1). 3-185 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 270 Do another run to check the adjustment. If skew is still present, insert another spacer. Each spacer is 2 mm thick. Only two spacers are provided, so the maximum adjustment is 4 mm (using two spacers). D081/D082 3-186 WWW.SERVICE-MANUAL.NET...

  • Page 271: Breaker Switch Testing

    Return the switch to the "|" position [C] for normal operation. The main machine will not turn on if the breaker switch is not returned to the "|" position. All breaker switches must be checked at installation, and once a year. 3-187 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 272: Mfp Controller Options

    Name Description Slot A Copy Connector (B328) only Slot B IEEE1284 (B679) File Format Converter (D377) IEEE802.11a/g (D377-01 NA, -02 EU/Asia) Bluetooth (B826) Slot C Gigabit Ethernet (D377-21). The EFI (Fiery) controller is connected through Gigabit Ethernet. D081/D082 3-188 WWW.SERVICE-MANUAL.NET...
  • Page 273 Jack for a 2nd line connection to G3 Interface Unit Type C7500 (D357) when this option is installed. Line 3 Jack for a 3rd line connection to G3 Interface Unit Type C7500 (D357) when this option is installed. 3-189 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 274: Important Notes

    SD card with SP5873-1. The PostScript3 application cannot be moved to another card. However, other applications can be moved to the PostScript3 SD card. 3.21.2 ENABLING USB Do SP5985 to enable USB. USB is built-in but it must be enabled. D081/D082 3-190 WWW.SERVICE-MANUAL.NET...

  • Page 275: Accessory Cards

    MFP Controller Options 3.21.3 ACCESSORY CARDS 3-191 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 276 IPU inside the controller box.) : The EFI (Fiery) controller is connected through Gigabit Ethernet. Items (1) to (4) must be in the same slot. Only one of these cards can be installed at the same time. D081/D082 3-192 WWW.SERVICE-MANUAL.NET...

  • Page 277: Sd Card Applications

    D377 HDD Encryption Unit Type A 2 (upper slot) D378 PostScript 3 2 (upper slot) Note: If the customer needs more than one application in the upper slot, the applications must be moved to one SD card. 3-193 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 278: Handling Dimms And Sd Cards

    If the upper contact is pushed in with force and bends, the connection will be defective and the machine will not operate. D081/D082 3-194 WWW.SERVICE-MANUAL.NET...

  • Page 279: Sd Cards

    A licensing agreement prohibits copying of a PostScript3 SD card. However, you can move other applications to the PS3 SD card. Once an SD card has been used to hold several applications, it should not be used for any other purpose. 3-195 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 280: Moving Applications

    Insert the Source SD card in the Slot 1 (lower slot). This card contains the application that you want to move to the other SD card. The PostScript3 SD card cannot be the source card because it cannot be copied. Put the Target SD card in Slot 2 (upper slot). D081/D082 3-196 WWW.SERVICE-MANUAL.NET...
  • Page 281 Before you put the card in the front cover, label it so that it can be easily identified. 18. If the client is using App2 Me or any other applications on the VM card, do the procedure to re-start these applications. 3-197 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 282: Undo Exec

    11. Turn the main switch on. 12. If the client is using App2 Me or any other applications on the VM card, do the procedure to re-start the App2 Me application. See p.5-24 "Before Removing and Re-installing the VM Card". D081/D082 3-198 WWW.SERVICE-MANUAL.NET...

  • Page 283: Storing Sd Application Cards On Site

    Check the accessories and their quantities against this list. Description IEEE 1284 Only one interface slot is available for one of the following options, so only one can be installed: Bluetooth (B826-17) File Format Converter (D377-04) IEEE1284 (B679-17) IEEE802.11a/g (D377-01) 3-199 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 284: Installation

    Install the interface board [B] in Slot B ( x 2). Cycle the machine power off and on. Do SP5990 to print an SMC Report. Read the report and confirm that the interface board is installed correctly. D081/D082 3-200 WWW.SERVICE-MANUAL.NET...

  • Page 285: Bluetooth Interface Unit Type 3245 (B826-17)

    Check the quantity and condition of the accessories. Description Q'ty Bluetooth card Bluetooth card cover Bluetooth board Only one interface slot is available for the following options, so only one can be installed: Bluetooth (B826-17) File Format Converter (D377-04) IEEE1284 (B679-17) IEEE802.11a/g (D377-01) 3-201 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 286: Installation Procedure

    Attach the card cover [E] (used to prevent static electricity). Turn the machine off and on. Enter the SP mode and do SP5990 to print an SMC. 10. Read the report and confirm that the interface board is installed correctly. D081/D082 3-202 WWW.SERVICE-MANUAL.NET...

  • Page 287: Ieee 802.11A/G Interface Unit Type J (D377-01)

    Only one interface slot is available for the following options, so only one can be installed: Bluetooth (B826-17) File Format Converter (D377-04) IEEE1284 (B679-17) IEEE802.11a/g (D377-01) Installation Remove the cover of Slot B [A] ( x 2). 3-203 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 288 To assure reliable data sending and receiving, Antenna 1 must be installed on the front left corner of the machine. Remove the seals from of the cable clamps and attach them to the left side of the machine as shown above. D081/D082 3-204 WWW.SERVICE-MANUAL.NET...

  • Page 289: Sp Mode Settings For 802.11A/G Wireless Lan

    Go into the SP mode Touch "Copy SP" on the touch-panel to open the SP command selection screen. Do SP5840-11. SP No. Name Function 5840 011 WEP Key Select Used to select the WEP key (Default: 00). 3-205 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 290: File Format Converter Type E (D377-04)

    Confirm that the board is inserted completely, then fasten it ( x 2). Turn the machine OFF and ON. ⇒ It is not possible to confirm whether or not the File Format Converter is installed using the SMC. D081/D082 3-206 WWW.SERVICE-MANUAL.NET...

  • Page 291: Before You Begin The Procedure

    [User Tools]> "System Settings"> "Administrator Tools"> "Administrator Authentication Management"> "Available Settings "Available Settings" is not displayed until "Admin. Authentication" is switch on. If this setting is not selected tell the customer that this setting must be selected before you can do the installation procedure. 3-207 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 292: Seal Check And Removal

    If the surfaces of the tapes do not show "VOID", remove them from the corners of the box. You can see the "VOID" marks [2] when you remove each seal. In this condition, they cannot be attached to the box again. D081/D082 3-208 WWW.SERVICE-MANUAL.NET...
  • Page 293 Remove the SD card. Attach the slot cover [A] ( x 1). Switch the machine on. Tell the customer that it takes about 6 hours 30 minutes to perform the HDD encryption function. (The D014/D015 required only about 3 hours.) 3-209 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 294: Recovery From A Device Problem

    Insert the SD card that contains the encryption key into Slot 1 (lower slot). 10. Turn on the main power switch, and the machine automatically restores the encryption key in the flash memory on the controller board. D081/D082 3-210 WWW.SERVICE-MANUAL.NET...

  • Page 295: Clearing The Nvram

    11. Remove the SD card from Slot 1 (lower slot). 12. Turn on the main power switch. 13. Initialize the NVRAM (SP5801-001) and HDD unit (SP5832-001) with SP mode. 14. The user must enable the HDD encryption unit with a user tool. 3-211 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 296 SD card. (See "Moving Applications to One SD Card" in this section.) The PostScript3 application and fonts cannot be moved to another SD card. However, other applications can be moved onto the PostScript3 SD card. D081/D082 3-212 WWW.SERVICE-MANUAL.NET...
  • Page 297 Authentication Management"> "Available Settings "Available Settings" is not displayed until Step 2 above is done. If this setting is not selected tell the customer that this setting must be selected before you can do the installation procedure. 3-213 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 298 Turn the main power switch on. Turn the operation switch and main power switch off. Make sure that the number and "Type" are correct (Type H, D377). If you install the incorrect version of this application, the NVRAM must be replaced. D081/D082 3-214 WWW.SERVICE-MANUAL.NET...
  • Page 299 14. Make sure the ROM number and firmware version in the diagnostic report are the same. "ROM Number/Firmware Version" – "HDD Format OptionW "Loading Program" – "GW4a_zoffyx" "ROM No./Firmware Diagnostic Report "Loading Program" Version" HDD Format Option: GW4a_zoffyx: Data Overwrite Security Unit D3775902A/1.01x D3775902A/1.01x 3-215 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 300: Check Operation Of The Dos Application

    Make a sample copy and check the operation of the overwrite/erase icon. The icon lights (1) when there is temporary data to be overwritten and blinks during overwriting. The icon (2) lights when there is no temporary data to be overwritten. D081/D082 3-216 WWW.SERVICE-MANUAL.NET...
  • Page 301 Turn the machine off and unplug the machine before starting the following procedure. Remove the cover [A] of Slot A ( x 2). Install the Main machine Connection Kit Board B328 [B] in Slot A and fasten it ( x 2). Remove the rear upper cover. 3-217 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 302 Attach the "Other Function" key [G] (or its equivalent symbol for EU) if the printer/scanner option is not installed. 12. Attach the other end of the connection cable to the connection PCB installed in the other machine. D081/D082 3-218 WWW.SERVICE-MANUAL.NET...
  • Page 303 3.21.15 GIGABIT ETHERNET TYPE B (D377-21) Accessories Check the accessories and their quantities against the table below. Description Qt'y 1. Gigabit Ethernet PCB 2. Protector Plate 3. Screws Installation Remove: Rear upper cover. Controller box cover Cover [A] of Slot C ( 3-219 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 304 On the other side of the faceplate, fasten the PCB ( x2). Attach the cable. With the prongs of the protector plate [D] on both sides of the attached cable, fasten the protector plate to the controller box face plate ( x1). D081/D082 3-220 WWW.SERVICE-MANUAL.NET...
  • Page 305 SD cards [A]. Turn the Browser SD card label face to the rear of the machine. Then push it slowly into slot 2 until you hear a click. Plug in and turn on the main power switch. 3-221 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 306 - The SD card is the only proof that the user is licensed to use the application program. - You may need to check the SD card and its data to solve a problem in the future. D081/D082 3-222 WWW.SERVICE-MANUAL.NET...
  • Page 307 Push the connector on the underside of the Copy Data Security PCB [A] into its slot on the IPU. Carefully fasten the Copy Data Security PCB to the IPU ( x2). Do not touch the surface of any other board with the tip of the screwdriver. 3-223 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 308: User Tool Setting

    Security for Copying" feature cannot appear in the user tool settings. And then SC165 will appear every time the machine is switched on, and the machine cannot be used. Make sure that the machine can recognize the option ( "Check All Connections" at the end of this section). D081/D082 3-224 WWW.SERVICE-MANUAL.NET...

  • Page 309: Preventive Maintenance

    PREVENTIVE MAINTENANCE R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew None WWW.SERVICE-MANUAL.NET...
  • Page 310 WWW.SERVICE-MANUAL.NET...

  • Page 311: Required Materials

    Grease KS660B is a new conductive grease specially designed for servicing this machine. Previous grease compounds (Grease KS660, Silicone Grease 501, Grease Barierta S552R) are non-conductive. Always use G104 Yellow Toner and Zinc Stearate to lubricate the ITB and drum. These compounds are specially designed for this purpose. D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 312 Overview Never use the yellow toner of the D014/D015/D081/D082 to lubricate the ITB or drum. The yellow toner contains developer which could damage the ITB or drum and cause problems with image printing. Never use the previous Setting Powder (54429101) used for previous machines in any service procedure for the D081/D082.

  • Page 313: Displaying The Pm Counter

    (3): Clear all PM settings. Resets all PM counter settings to "0" at the same time. PM items can be reset one by one with the [Clear] button. (4): Counter list print out. Prints the PM counter on paper. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 314: Pm Parts Screen Details

    PM yield buttons. Function is the same as the "PM yield indicator settings" button. Current PM counter value. Target PM interval. This can be changed by pressing a number button [A]. PM counter clear button. Function is the same as the [Clear current counter] button. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 315: Number Button Submenu

    Latest 1. The latest PM count since the unit (or part) was replaced. Latest 2. The previous PM count since the unit (or part) was replaced. Latest 3. The previous but one PM count since the unit (or part) was replaced. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 316: Parts List For Pm Yield Indicator

    The # mark denotes a unit. Items without the # (065 ITB, for example) denote individual components. An asterisk (*) will appear in the Exceed column [A] to show items that that have exceeded their target PM yields. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 317: Pm Tables

    PM Tables 4.3 PM TABLES See "Appendices" for the following information: PM Tables D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 318 WWW.SERVICE-MANUAL.NET...

  • Page 319: Replacement And Adjustments

    REPLACEMENT AND ADJUSTMENTS R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew 04/26/2010 Added Step 19, Execute SP2-222-001. WWW.SERVICE-MANUAL.NET...
  • Page 320 WWW.SERVICE-MANUAL.NET...

  • Page 321: General Cautions

    Store drums in a cool, dry place away from heat. Take care not to scratch the drum as the drum layer is thin and is easily damaged. Never expose a drum to corrosive gases such as ammonia gas. Dispose of used drums in accordance with local regulations. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 322: Pcu

    Remove only one PCU at a time for servicing. Only one PCU stand is provided with the machine. The D014/D015, D081/D082 PCU stand is not the same as the PCU stand of the B132/B181/B200. As shown above, the B132/B181/B200 PCU stand holds two jigs and one gear. The D014/D015, D081/D082 PCU stand holds only one jig and a coupler.

  • Page 323: Transfer Belt Unit

    General Cautions Never use a B132/B181/B200 PCU stand to service a D081/D082 PCU. The B132/B181/B200 PCU stand can damage the exposed drum on the bottom of a D081/D082 PCU. The Y, M, and C charge rollers should always be replaced together as a set.

  • Page 324: Development

    5.1.7 CLEANING When servicing cleaning components, avoid nicking the edges of the cleaning blades. Never handle a cleaning blade with bare hands. Before disassembling a cleaning section, place a sheet of paper under it to catch any toner falling. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 325: Fusing Unit

    5.1.10 USED TONER Check the amount of used toner at every service visit. Always dispose of used toner in accordance with local regulations. Never throw toner into an open flame. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 326: Common Procedures

    Common Procedures 5.2 COMMON PROCEDURES 5.2.1 ADF Remove rear cover [A] ( x3). Disconnect harness [B] ( x3). Remove plate [C] ( x2). Disconnect harness [D] ( x1). D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 327: Operation Panel, Top Covers

    ADF off the machine. 5.2.2 OPERATION PANEL, TOP COVERS Remove the ADF ( p.5-6). Open the front door. Remove: [A]: Operation panel ( [B]: Top rear cover ( [C]: Left top cover ( [D]: Right top cover ( D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 328: Left Covers

    If a finisher is connected: Disconnect the finisher. Remove the front and back finisher connection brackets. Remove: [A]: Left upper cover ( [B]: Left lower cover ( Reinstallation Make sure all cover tabs are inserted correctly before you fasten the screws. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 329: Front Door

    Lift the front door slightly to remove it. If you must replace the front door, make sure that you put the SD cards from the storage location in the old front door into the storage location in the new front door. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 330: Right Covers

    Pull the bottom of the cover down and toward you as you remove it. [D]: Right lower cover ( x5). Pull the bottom of the cover down and toward you as you remove it. Reinstallation Make sure all the cover tabs are inserted correctly before you fasten the screws. D081/D082 5-10 WWW.SERVICE-MANUAL.NET...

  • Page 331: Rear Covers

    Common Procedures 5.2.6 REAR COVERS Remove: [A]: Rear upper cover ( [B]: Rear lower cover ( Remove the bottom screws Do not remove the shoulder screws. 5-11 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 332: Toner Hopper, Faceplate, Pcu

    Confirm that the support leg is down and locked. Always make sure that the support leg is down and locked before you remove the hopper. Lift the toner hopper off its rails and set it on the floor. D081/D082 5-12 WWW.SERVICE-MANUAL.NET...
  • Page 333 Remove the PCU stand from its storage rack under the machine. Place the PCU stand on a flat surface. Wipe the surface of the stand with a clean cloth to remove dust. To remove a PCU 5-13 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 334 With both hands on either side of the PCU [A], remove it from the machine and set it on the PCU stand [B]. This PCU stand was specially designed for the D014/D015/D081/D082. Do not use the PCU stand that was made for the B132/B181/B200 series machines.

  • Page 335: Reinstalling Pcu, Faceplate, Toner Hopper

    Make sure the release tab [A] above the PCU is locked. To reinstall the faceplate Rotate the transfer belt release lever [A] clockwise to lock it. Attach the faceplate [B] with the screws in order as shown above ( x5). Reconnect the fan connector [C] ( x1). 5-15 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 336 If the toner hopper [B] is not flat against the face plate on the right side, pull it out slightly and make sure that the transfer belt release lever is rotated up completely and locked. Fasten the toner hopper to the face plate ( x3). D081/D082 5-16 WWW.SERVICE-MANUAL.NET...

  • Page 337: Image Transfer Unit

    Use the handle [A] on the front of the transfer unit to pull the unit [B] partially out of the machine. Grip both sides of the image transfer unit and pull it slowly out of the machine. Handling Precautions Remove the image transfer unit carefully. The unit is heavy and not attached to the 5-17 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 338 Re-insert the image transfer unit slowly and carefully to avoid snagging the belt on the frame of the machine. Make sure that the image transfer unit does not snag on the toner cap of the yellow PCU on the far left. D081/D082 5-18 WWW.SERVICE-MANUAL.NET...

  • Page 339: Drawer Unit

    To pull out the drawer unit: Remove the front door. Rotate the lever [A] down to left until it stops. Grip the lever to pull the unit [B] out of the machine until it stops. To remove the drawer unit: 5-19 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 340 Fasten the screws to the left rail [B] ( x2). Fasten the screws to the right rail [C] ( x2). To ensure that the unit is positioned correctly, check each screw and confirm that it is fastened tightly. D081/D082 5-20 WWW.SERVICE-MANUAL.NET...

  • Page 341: Duplex Unit

    Remove the Teflon ring [B] from the left rear corner ( x1). Remove the Teflon ring [C] from the right rear corner ( x1). Lift the duplex unit from the rails and place it on a flat, level surface. 5-21 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 342: Opening, Locking The Controller Box Cover

    Rotate the plastic stopper [C] counter-clockwise until it is aligned with the hole below and its tip [D] is touching the machine frame. Reattach the screw removed in Step 5 to lock the arm in position. Reinstallation Before closing the controller box, reattach the stopper arm at its original position. D081/D082 5-22 WWW.SERVICE-MANUAL.NET...

  • Page 343: Sd Card Storage

    If the front door is replaced, the stored SD cards must be removed and stored inside the new door. Open the front door. Remove the cover [A] on the door ( x2). Remove the block [B]. Store extra SD cards [C] inside the cover. Reattach the cover to the door. 5-23 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 344: Before Removing And Re-Installing The Vm Card

    Turn the machine off, and then remove the VM Card from Slot 1 (lower slot). Do the procedure: Updating the App 2 Me application firmware. Updating the main machine firmware Backing up the NVRAM Executing application move or undo with SP5873. D081/D082 5-24 WWW.SERVICE-MANUAL.NET...

  • Page 345: Starting Up After The Vm Card Has Been Removed

    Touch "Extended Feature Settings" twice on the LCD. Touch the icon for each application that you want to start. You will see the "Starting up" status message for each application that you start. Touch "Exit" on the screen. Exit the "User Tools/Counter" settings. 5-25 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 346: Scanner Unit

    Scanner Unit 5.3 SCANNER UNIT 5.3.1 EXPOSURE GLASS Remove: [A] Rear scale ( [B] Left glass cover ( [C] Exposure glass D081/D082 5-26 WWW.SERVICE-MANUAL.NET...

  • Page 347: Lens Block, Paper Size Sensors

    Remove the lens block carefully to avoid damaging the attached PCB. Do not touch the paint-locked screws on the lens block. [C] Original width sensor ( [D] Original length sensors x2 (No screws, x1 each) After replacing the lens block, do the following SP codes. 5-27 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 348 Is the copy output of the ADF and platen mode different? If these problems occur, restore the following SP codes to their previous settings (noted in Step 1): SP4609-2 SP4610-2 SP4611-2 Or, adjust these SPs until the background is acceptable. D081/D082 5-28 WWW.SERVICE-MANUAL.NET...

  • Page 349: Exposure Lamp

    Slide the 1st scanner [A] to the cutout in the frame. Remove the exposure lamp [B] ( Never touch the surface of the exposure lamp with bare fingers. Work carefully to avoid damaging the relay plugs attached to the rear ends of the lamp. 5-29 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 350: Scanner Motor

    Remove: Exposure glass ( p.5-26) Remove: [A] Top right cover ( [B] Bracket ( [C] Lens cover ( [D] Right lens cover ( [E] Scanner motor bracket (Timing belt x1, Remove scanner motor [A] (Cover x1, x2). D081/D082 5-30 WWW.SERVICE-MANUAL.NET...

  • Page 351: Scanner Hp Sensor

    Exposure glass ( p.5-26) Top rear, left, right covers ( p.5-7 "Operation Panel, Top Covers") Remove: [A] Ground plate ( [B] Left stay ( [C] Right stay ( [D] Rear stay ( [E] Scanner HP sensor ( 5-31 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 352: Scanner Interface Board (Siob)

    Top, rear, left, right covers ( p.5-7 "Operation Panel, Top Covers") Right stay, rear stay ( p.5-31 "Scanner HP Sensor") Lens cover ( p.5-27 "Lens Block, Paper Size Sensors") Remove scanner interface board [A] ( x4). D081/D082 5-32 WWW.SERVICE-MANUAL.NET...

  • Page 353: Scanner Wire

    Disconnect the wire from the pulley (7) ( x1). Remove the wire from the scanner. Scanner Wire Reinstallation and Scanner Position Adjustment Place the beads [A] on the middle of the wire on the pulley openings. 5-33 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 354 10. Remove the positioning pins (x4). 11. Remove the tape from the pulley. 12. Slowly push the scanner left and right to confirm that the wires are engaged correctly. The 1st and 2nd scanners should move smoothly. D081/D082 5-34 WWW.SERVICE-MANUAL.NET...

  • Page 355: Laser Unit

    The polygon motor continues to rotate for approximately one to three minutes after the machine is switched off. Never power on the machine with any of these components removed: 1) LD unit, 2) polygon motor cover, 3) synchronization detector. 5.4.1 CAUTION DECALS 5-35 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 356: Polygon Motor

    Remove: Exposure glass ( p.5-26) Lens block ( p.5-27) Remove: [A] Top cover ( [B] Middle cover ( [C] Polygon motor ( D081/D082 5-36 WWW.SERVICE-MANUAL.NET...
  • Page 357 If the top cover is not positioned this way, the unit could generate electrical noise. If the gasket has peeled off during removal, install a new gasket aligned with the line (3) on the top cover. (A replacement gasket is available as a service part.) 5-37 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 358 Laser Unit 5.4.3 LASER UNIT Remove ADF ( p.5-6). Remove: [A]: Operation panel ( [B]: Top rear cover ( [C]: Left top cover ( [D]: Right top cover ( Remove: [A] Left plate ( [B] Right plate ( D081/D082 5-38 WWW.SERVICE-MANUAL.NET...
  • Page 359 The scanner unit is very heavy. Never remove the support rod during servicing. Disconnect the laser unit [A] ( Use the chains on both sides of the laser unit to lift it out of the machine. 5-39 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 360: Reinstallation

    Make sure that the four tapes [B] at (1), (2), (3), and (4) are set correctly. All four tapes should be visible and not tucked under the laser unit. Be sure to reconnect the ground wire at the right rear corner of the machine when you re-assemble the machine. D081/D082 5-40 WWW.SERVICE-MANUAL.NET...

  • Page 361: Sp Adjustments After Laser Unit Replacement

    Set the following SP codes to "0": 2102-10 2102-11 2102-12 2102-13 Next, do these SP codes and enter the values for LD0-1. 2102-5 2102-6 2102-7 2102-8 Do SP2109-014, select Pattern 14, and print a test pattern. ( >Printing Test Patterns) 5-41 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 362: Color Registration Errors

    Reduces the number of turns of the polygon mirror for a page to prolong the service life of the motor. Reduces the amount motor noise. The beam pitch is fixed at 600 dpi and is not adjustable. D081/D082 5-42 WWW.SERVICE-MANUAL.NET...

  • Page 363: Ld Safety Switches

    To ensure the safety of customers and customer engineers, two switches inside the cover prevent the laser beams from switching on accidentally. When the front cover is open, the +5V line connecting each LD driver on the LD control board is disconnected. 5-43 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 364: Pcu

    SP3811 is necessary only at installation or in a replacement procedure when both the developer and cleaning blade are replaced together. If you use SP3811 for any other procedure, the toner sent to the PCU is wasted. D081/D082 5-44 WWW.SERVICE-MANUAL.NET...

  • Page 365: Charge Units

    Never use a PCU stand for a B132/B181/B200 because this can damage the exposed drum on the bottom of the PCU. If the D081/D082 PCU stand is not available, you can use a D014/D015 PCU stand (these stands are identical.)

  • Page 366: Charge Roller Unit: Ymc Pcus

    (1) and with a red ring (2) around the sleeve on the other end. Only the red ring (2) is visible on the PCU unit. The red ring (2) distinguishes the D081/D082 YMC PCU units from PCU units of previous machines. Always replace a PCU unit with a unit that has this red ring (2).

  • Page 367: K_Pcu Replacement

    -or- The charge grid wire can be replaced (see next section) Re-installation After re-assembling the machine, go into the SP mode and do SP2111. This SP should be done after replacing any component of the PCU. 5-47 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 368: K_Pcu Charge Unit Components

    Before you begin, make sure that you have all the replacement parts for the K_PCU charge unit. Item Part No. Grid Corona Wires Cleaner Assembly Cleaning Pads Cushions You will need pincettes, tweezers, or a pair of very thin needle-nose pliers for this procedure. D081/D082 5-48 WWW.SERVICE-MANUAL.NET...
  • Page 369 Charge Unit Removal Remove the K_PCU from the machine and place it on the PCU stand. ( p.5-12 "Toner Hopper, Faceplate, PCU") Remove the front screw [A] and rear screw [B]. Remove the K_PCU cover. 5-49 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 370 Cover the exposed drum with a sheet of clean paper [B]. Grid Removal At the front end [A], remove the screw and collar [B] together ( x1). Keep this screw and collar. At the rear [A], remove the contact plate [B] together with the screw ( x1). D081/D082 5-50 WWW.SERVICE-MANUAL.NET...
  • Page 371 At the front [A], lift out the holder [B] and grid [C] together. At the rear, carefully disconnect the end of the grid [A] from the peg and remove the grid. Discard the grid. Corona Wire Removal Remove the contact plate [A]. 5-51 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 372 At the front, use pincettes, tweezers, or thin needle-nosed pliers to remove the cleaner assembly [A]. At the rear, use the pincettes to pull the spring [A] gently toward the rear and lift it off its peg [B]. D081/D082 5-52 WWW.SERVICE-MANUAL.NET...
  • Page 373 At the rear, use the pincettes to pull the spring [A] of the other wire gently toward the rear and lift it off its peg [B]. At the front, remove the other end of the corona wire from its peg [C]. 5-53 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 374 At the front, disconnect and remove the first cleaning pad [A] and second cleaning pad [B]. Discard both pads. At the front, remove the two cushions [A] and discard them. At the rear, remove the two cushions [B] and discard them. This completes the removal procedures. D081/D082 5-54 WWW.SERVICE-MANUAL.NET...
  • Page 375 Set the new pads [A] and [B] as shown above. Check the first pad. Make sure that the point (1) is set in the cutout and that the pad on the left (2) is facing toward you. 5-55 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 376 At the front, thread the corona wire across the surface of pad [A] and pad [B]. At the rear, use pincettes to gently pull the end of the spring and hook it over the peg. The wire is fragile. Do not use too much force when pulling. D081/D082 5-56 WWW.SERVICE-MANUAL.NET...
  • Page 377 The wire is fragile. Do not use too much force when pulling. 12. Double-check both pads [A] and confirm that both wires are arranged correctly as shown above. 13. Make sure both springs [B] are securely attached at the rear. 5-57 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 378 Use the pincettes to set the flat side [1] of a cushion on the taut wire. Slowly rotate the cushion [2] until the flat side is up and the rounded side is down. 15. Re-attach the cleaner assembly. D081/D082 5-58 WWW.SERVICE-MANUAL.NET...
  • Page 379 17. Re-assemble the charge corona unit. 18. After re-assembling the machine, go into the SP mode and do SP2111. ⇒ 19. Execute SP2-222-001 (Corona Wire Cleaning) after the new parts have been attached. This will verify that these parts are working correctly. 5-59 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 380: Separating Drum/Cleaning Unit, Removing The Opc Drum

    [A] Small lock plate ( [B] Large lock plate ( At the rear, remove: [C] Small lock plate ( [D] Brown coupling [E] Large lock plate ( Separate the drum unit [F] from the development unit [G]. D081/D082 5-60 WWW.SERVICE-MANUAL.NET...

  • Page 381: Re-Installation Of The Drum

    Never use Setting Powder 54429101 because it could damage the drum and charge roller. Never use the yellow toner of the D081/D082 or D014/D015 copiers because it contains developer that could damage the drum and ITB. To dust the drum: Spread a small amount of lubricant powder on a clean sheet of paper.
  • Page 382 When you reinstall the drum: Reinstall the front end of the drum first. Never rotate the drum manually after reinstalling it. Reinstallation: Drum After re-installation, turn the machine on and do the appropriate SP settings, based on what was replaced. D081/D082 5-62 WWW.SERVICE-MANUAL.NET...
  • Page 383 Do 3820-2 to execute potential control and adjust toner cleaning blade only density. Note: Never initialize the TD sensor with SP3801-1 to 6, or SP3811-1 to 5 after this replacement. Do SP2111-1: Force Toner Position Alignment to do the MUSIC adjustment. 5-63 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 384: Pcu Blades And Rollers

    Drum Lubricant Bar and Drum Lubricant Blade Preparation Remove the PCU from the machine. Separate the development unit and drum unit. Remove the drum, cover it with a piece of clean paper, and set it aside. D081/D082 5-64 WWW.SERVICE-MANUAL.NET...
  • Page 385 Remove the charge unit [A] ( x2). Remove the drum lubricant blade [A] ( x3). 5-65 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 386 Disconnect the rear spring [B] from the rear bar support, then remove the support [C] from its post. Disconnect the front spring [D] from the front bar supports, then remove the support [E] from its post. Remove the drum lubricant bar [F] and replace it with a new one. D081/D082 5-66 WWW.SERVICE-MANUAL.NET...
  • Page 387 If you have replaced the drum lubricant bar, drum lubricant blade, or both bar and blade, do SP2111-1 to do the MUSIC adjustment. Drum Lubricant Brush Roller Remove (see the previous section): Drum charge unit Drum lubricant bar Drum lubricant blade Remove: [A] Gears ( x2, Gears x5). 5-67 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 388 Pour an equal amount of Zinc Stearate (D0159501) [B] into the yellow toner. Mix the G104 Yellow Toner and Zinc Stearate together with your finger on the paper. Always use the G014 Yellow Toner, not the yellow toner of the D081/D082 or D014/D015.
  • Page 389 While rotating gear [A] in the direction of the arrow, use your finger to apply the mixture of yellow toner and zinc stearate from the paper across the surface of the PCU drum lubricant brush roller [B]. 5-69 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 390: Drum Cleaning Blade

    Do SP2111-1: Force Toner Position Alignment to do the MUSIC adjustment. Drum Cleaning Blade Remove: [A] Drum cleaning blade ( x2). Re-installation: Drum Cleaning Blade Re-assemble the machine and turn the machine on. Do the appropriate SP settings, based on what was replaced. D081/D082 5-70 WWW.SERVICE-MANUAL.NET...
  • Page 391 Note: Never initialize the TD sensor with SP3801-1 to 6, or SP3811-1 to 5 after this replacement. Drum cleaning blade Do SP 3810. and/or drum cleaning roller (without changing the drum or developer) Do SP2111-1: Force Toner Position Alignment to do the MUSIC adjustment. 5-71 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 392: Developer Replacement

    Never use a PCU stand for a B132/B181/B200 because this can damage the exposed drum on the bottom of the PCU. If the D081/D082 PCU stand is not available, you can use a D014/D015 PCU stand (these stands are identical.) Remove the metal jig [B] and brown coupling [C] from the bottom of the PCU stand.
  • Page 393 PCU stand. Set the PCU on the stand. The front-rear alignment aligns the shape of the stand with the contours of the PCU bottom. This also protects the exposed drum on the bottom of the PCU during servicing. 5-73 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 394: Removing Old Developer

    This filter must be replaced every time the developer is replaced. Insert the plug [A] into the toner port. Remove the plastic cover [B] ( x2). Use the tip of a small screwdriver to dislodge the cover. D081/D082 5-74 WWW.SERVICE-MANUAL.NET...
  • Page 395 Rotate the brown coupling in the direction shown above so the developer [C] starts to come out of the development unit. Turning the brown coupling in the opposite direction will not damage anything but developer will fail to come out of the development unit. 5-75 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 396 Rotate the brown coupling again to push out more developer. After the filter unit has been removed, dump the last bit of developer. Never touch or attempt to remove the doctor blade. The doctor blade is set at the factory and requires no cleaning or adjustment. D081/D082 5-76 WWW.SERVICE-MANUAL.NET...
  • Page 397 10. Vacuum clean the unit, and then clean it with a dry cloth. 11. Clean both ends of the unit. The ends must be clean and completely free of old developer. 5-77 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 398 Attach the metal jig [A] (provided with the PCU stand) to the ends of the shafts shown above. This aligns the shafts correctly for reinstallation of the PCU. Reinstall the PCU and faceplate. Do not reinstall the toner hopper yet. D081/D082 5-78 WWW.SERVICE-MANUAL.NET...

  • Page 399: Adding New Developer

    Make sure the lever is down. The lever must be down to keep the transfer belt separated from the surfaces of the PCU drums. Pick up the developer bottle. Make sure that the bottle is clearly marked "D081" for this machine. 5-79 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 400 Rest the neck [1] of the developer bottle on the edge of the PCU. While keeping contact and pressure on the neck and PCU at [1], rotate the bottle [2] up until it locks in place at [3]. D081/D082 5-80 WWW.SERVICE-MANUAL.NET...
  • Page 401 Make sure that you have removed all the seal strips (you should have four strips, one for each bottle). 10. Gently tap the sides of each bottle with a finger to make sure that the developer flows freely. 11. Close the front door. 5-81 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 402 If you see any remaining toner, gently tap the neck of the bottle to loosen the toner then execute SP3814 again to drain all the developer. 15. After all the developer has drained from the bottle, switch the machine off. D081/D082 5-82 WWW.SERVICE-MANUAL.NET...
  • Page 403 Obey local laws and regulations concerning the disposal of items such as the empty bottles. 18. Rotate the transfer belt release lever back up (rotated down at Step 3). 19. Reattach the toner hopper. 20. Open the front door [A]. 5-83 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 404 Do 3801-1 to 6 to execute potential control and toner density adjustment for the developer(s) that were replaced. Do 3802 to confirm that SP3801 executed successfully. Do SP2111-1: Force Toner Position Alignment to do the MUSIC adjustment. D081/D082 5-84 WWW.SERVICE-MANUAL.NET...

  • Page 405: Handling Problems With Developer Filling

    Wait about 40. sec. until the SC code appears on the screen, then turn off the power switch. Repeat this procedure until the bottle becomes empty. After 10 attempts if the bottle is still not empty, do procedure 3 below. 5-85 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 406 Cover the toner bottle with a plastic bag, and seal the mouth of the bag (1) with your hand. Remove the bottle (2). Remove the faceplate ( x5). Remove the PCU from the machine. Open the top of the development unit ( x2). Pour remaining developer from the bottle into the development unit. D081/D082 5-86 WWW.SERVICE-MANUAL.NET...

  • Page 407: New Pcu

    The SP values written on the seal are also on the sticker attached to the PCU unit [B]. Attach the seal to the guide sheet provided. This reminds you which SP codes must be set for the PCU later. 5-87 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 408 Install the new PCU in the machine. Execute the SP codes listed on the guide sheet. Enter the values for the SP codes before you add developer. Enter the values written on the seal for each SP code D081/D082 5-88 WWW.SERVICE-MANUAL.NET...
  • Page 409 If you replace only the development unit, you must also do these SP modes. Follow the procedure in the main machine installation procedure to fill the PCU with developer and initialize the developer. ( "Filling the PCU Units with Developer" in the "Main Machine D081/D082" under the "Installation" chapter) 5-89 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 410: Toner Supply

    Wrap a clean cloth around the tip of a small screwdriver then scrape away any toner that has collected inside the bottom cover. Use a clean cloth to clean the bottom of the holder cover [C] and the bottom of the holder [D]. D081/D082 5-90 WWW.SERVICE-MANUAL.NET...

  • Page 411: Connector Board (Cnb)

    Toner Supply 5.6.2 CONNECTOR BOARD (CNB) Open the front door. Remove the toner hopper ( p.5-12). Remove: [A] Support bracket ( [B] CNB ( x1). Slide the PCB assembly to the right and remove it. 5-91 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 412: Toner Pump

    Remove: Toner hopper ( p.5-12) Support bracket ( p.5-91 "Connector Board (CNB)") Connector Board ( p.5-91 "Connector Board (CNB)") Remove toner pump assembly [A] ( x3, Bushing x1, x1). Pull the assembly straight down and remove it. D081/D082 5-92 WWW.SERVICE-MANUAL.NET...

  • Page 413: Toner End Sensor

    Toner Supply 5.6.4 TONER END SENSOR Open the front door. Remove: Toner hopper ( p.5-12) [A] Toner end sensor ( 5-93 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 414: Toner Supply Motor

    Toner Supply 5.6.5 TONER SUPPLY MOTOR Remove: Toner hopper ( p.5-12) Remove: [A] Motor cover ( [B] Toner supply motor ( D081/D082 5-94 WWW.SERVICE-MANUAL.NET...

  • Page 415: Ptr Unit

    PTR Unit 5.7 PTR UNIT 5.7.1 RELAY SENSOR Pull out the drawer unit. Remove: [A] Sensor bracket ( [B] Relay sensor ( Reinstallation Do the forced MUSIC adjustment with SP 2111 001. 5-95 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 416: Double-Feed Detection Photo-Sensor, Registration Sensor

    REGISTRATION SENSOR Pull out the drawer unit. Open the guide plate [A]. Remove: [B] Sensor support plate ( [C] Double-feed detection photosensor ( [D] Registration sensor ( Reinstallation Do the forced MUSIC adjustment with SP 2111 001 D081/D082 5-96 WWW.SERVICE-MANUAL.NET...

  • Page 417: Ptr Unit

    Pull out the drawer unit. Remove: [A] Paper transport unit cover ( [B] Timing belt, gear ( Do not loosen or remove the paint-locked screws. Remove: [A] Press the release forward [B] Raise the handle to the vertical position. 5-97 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 418 Raise the front (1). Pull the rear (2). Reinstallation Be sure to set springs [A], [B], and [C] in their original positions before you re-install the PTR Unit. Do the forced MUSIC adjustment with SP 2111 001. D081/D082 5-98 WWW.SERVICE-MANUAL.NET...

  • Page 419: Paper Transfer Roller, Discharge Plate

    [A] Paper transfer discharge plate ( [B] Paper transfer roller ( x2, Gear x1, Shaft bearings x2) Reinstallation When you install the roller, the long end [C] is at the rear. Do the forced MUSIC adjustment with SP 2111 001. 5-99 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 420: Lubricant Bar, Brush Roller

    5.7.5 LUBRICANT BAR, BRUSH ROLLER Work carefully to avoid scratching the paper transfer roller. Remove PTR Unit ( p.5-97) [A] Entrance guide plate ( [B] Lubricant bar ( [C] Brush roller Reinstallation Do the forced MUSIC adjustment with SP 2111 001 D081/D082 5-100 WWW.SERVICE-MANUAL.NET...

  • Page 421: Cleaning Blade

    PTR Unit 5.7.6 CLEANING BLADE Remove: PTR Unit Lubrication bar [A] Cleaning blade ( Reinstallation Do the forced MUSIC adjustment with SP 2111 001. 5-101 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 422: Cleaning Brush Roller

    Transfer exit guide, paper transfer roller [A] Gear ( x1, Gear x1) [B] Brush roller cover ( [C] Cleaning brush roller (Gear x1, Washer x1, Shaft bearing x1) 5.7.8 PAPER TRANSPORT BELT, PAPER SEPARATION POWER PACK Pull out the drawer unit Remove: D081/D082 5-102 WWW.SERVICE-MANUAL.NET...
  • Page 423 [A] Timing belt x1, Gear x1, Shaft bearing x1 [B] Snap ring x1, Shaft bearing [C] Paper transport belt ( Remove: [A] Cover [B] Separation power pack ( Reinstallation Do the forced MUSIC adjustment with SP 2111 001. 5-103 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 424: Registration Motor

    5.7.9 REGISTRATION MOTOR Remove: Drawer unit [A] Drawer unit connector bracket ( [B] Gear cover ( [C] Registration gear ( x1, Spring pin x1) [D] Registration motor assembly ( Reinstallation Do the forced MUSIC adjustment with SP 2111 001 D081/D082 5-104 WWW.SERVICE-MANUAL.NET...

  • Page 425: Double-Feed Detection Led

    Registration motor Sensor support plate Registration motor inner cover ( [A] Upper stay ( [B] Lower stay ( Remove: [A] Sensor bracket ( [B] Double-feed detection LED ( Reinstallation Do the forced MUSIC adjustment with SP 2111 001. 5-105 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 426: Image Transfer Unit

    Remove the ITB from the machine. Place the ITB unit on the sheet of paper. To prevent spilling used toner, always hold the unit level when you remove it, lift it, carry it, or set it down. D081/D082 5-106 WWW.SERVICE-MANUAL.NET...
  • Page 427 Pull the ITB cleaning unit [A] forward while pushing the ITB belt unit backward to separate the cleaning unit from the belt unit. Lift the belt unit [C] off the cleaning unit [D]. Remove: [A] Screw ( [B] Screw ( Disconnect [C] ( 5-107 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 428: Reassembling The Belt Unit And Belt Cleaning Unit

    Never touch the ITB rollers when removing/installing the belt. If a roller (or the surface of the belt) is touched accidentally, moisten a clean cloth and clean the affected area. Make sure that the belt is even with the edge of the roller as shown above. D081/D082 5-108 WWW.SERVICE-MANUAL.NET...

  • Page 429: Reassembling The Belt Unit And Cleaning Unit

    Insert one sheet of A4/LT paper under the ITB lubricant blade as shown to protect the corner seals of the belt cleaning unit. The paper should be under the under the blade as shown above, not over the blade. Lower the belt unit [A] onto the cleaning unit [B]. 5-109 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 430: Dusting The Itb With Lubricant Powder

    Dusting the ITB with Lubricant Powder Get a pack of Lubricant Powder B1329700. The ITB must be coated with lubricant powder B1329700 before installing a new ITB. The lubricant powder (B1329700) (composed of ZnSt) is specially designed for this D081/D082 5-110 WWW.SERVICE-MANUAL.NET...
  • Page 431 Keep rotating the knob at [D] until the ITB has made one full rotation. This reverse rotation covers the edge of the belt cleaning blade with lubrication powder. Reinstallation Do the forced MUSIC adjustment with SP2111-1. 5-111 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 432: Itb Cleaning Unit

    [3], and the lubricant bar (under the ITB lubricant brush roller) is the same (300K). These four items are always replaced together. Item [4] is not a PM part, but it must be removed in order to remove the other parts. D081/D082 5-112 WWW.SERVICE-MANUAL.NET...

  • Page 433: Itb Lubricant Blade

    Remove the ITB lubricant blade [B]. ITB Lubricant Brush Roller, ITB Lubricant Bar At the back, remove: [A] Gear ( [B] Coupling At the front, remove screw [A] ( x1). Remove the ITB lubricant brush roller [B]. 5-113 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 434: Itb Cleaning Blade

    Image Transfer Unit Remove the lubricant bar [A] ITB Cleaning Blade Remove the screws of the ITB cleaning blade [A] ( x2). Remove the ITB cleaning blade [B]. D081/D082 5-114 WWW.SERVICE-MANUAL.NET...

  • Page 435: Itb Brush Cleaning Roller

    Remove the ITB cleaning blade ( x2). At the rear: Remove gear [A] ( x1). Remove coupling [B]. At the front: Remove screw [A] ( Remove coupling [B]. Remove sponge and seal casing [A]. Remove the ITB brush cleaning roller [B]. 5-115 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 436: Music And Id Sensors

    Image Transfer Unit 5.8.5 MUSIC AND ID SENSORS Remove ID sensor/MUSIC sensor plate [A] Cover ( [B] MUSIC and ID sensors ( Reinstallation Do the forced MUSIC adjustment with SP2111-1. 5.8.6 IMAGE TRANSFER POWER PACK Remove the ITB D081/D082 5-116 WWW.SERVICE-MANUAL.NET...
  • Page 437 (3) Red (4) Blue (5) Yellow Reinstallation When you reattach the support bracket [A], rotate the screw [B] up as shown, then tighten it. Do the forced MUSIC adjustment with SP2111-1. 5-117 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 438: Belt Position Sensor

    5.8.7 BELT POSITION SENSOR Remove: [A] Belt position sensor assembly ( Reinstallation After the reinstallation of the new sensor, do the following SP codes: SP2912-1 (Encoder Sn: Adj Light) SP2914-1 (Encoder Sn Get 1st Phase) SP2111-1 (Forced MUSIC Adjustment) D081/D082 5-118 WWW.SERVICE-MANUAL.NET...

  • Page 439: Fusing Unit

    Fusing Unit 5.9 FUSING UNIT 5.9.1 BEFORE SERVICING THE FUSING UNIT... The following four service parts for the D014/D015 and D081/D082 fusing unit are not the same; they cannot be substituted for one another when servicing these machines. Hot roller...
  • Page 440 The identification marks (black dot and "H") on the ends of the D014/D015 hot roller [A] D081/D082 hot roller [B] are different. Also, there is a hole on the end of the roller of the D014/D015 hot roller [C] and no hole on the end of the D081/D082 hot roller.
  • Page 441 The bearing on the end of the D081/D082 pressure roller is a distinctive blue color. Distinguishing Characteristics: Oil Supply Roller The numbers of the D014/D015 and D081/D082 are different. The last two digits on the oil supply roller number (1) of the D014/D015 are "42" or "90". The last two digits on the oil supply roller number (2) of the D081/D082 are "15".

  • Page 442: Removing The Fusing Unit

    (Tightening the screw keeps the lever at the open position so that the fusing unit can be reinstalled easily.) Loosen both screws [A] ( x2). (These screws cannot be removed.) Press down both levers [B] (front and back) to unlock (to release the pins [C] at front and back). D081/D082 5-122 WWW.SERVICE-MANUAL.NET...
  • Page 443 Turn the main power on. The cam moves down. Open the drawer and put the fusing unit back in the machine. Confirm that the lock/release lever is in the locked position. Close the drawer unit and front door. 5-123 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 444: Fusing Exit Sensor, Accordion Jam Sensor

    Fusing Unit 5.9.3 FUSING EXIT SENSOR, ACCORDION JAM SENSOR Remove: Fusing unit ( p.5-122) Remove: [A] Sensor bracket ( [B] Fusing exit sensor ( [C] Accordion jam sensor ( D081/D082 5-124 WWW.SERVICE-MANUAL.NET...

  • Page 445: Pressure Roller Thermostats, Thermistor

    Remove the fusing unit ( p.5-122). Raise the unit [A]. Remove two pressure roller thermostats [B] ( Thermistor Remove the fusing unit ( p.5-122). Raise the unit [A]. Remove: [B] Thermistor bracket ( [C] Pressure roller thermistor ( 5-125 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 446: Fusing Cleaning Unit

    Fusing Belt Strippers Preparation Remove the fusing unit from the machine. Allow the unit to cool for at least 10 minutes. ° Raise D2 to a 45 slant. Remove: [A] Spring [B] Plate [C] Spring [D] Plate D081/D082 5-126 WWW.SERVICE-MANUAL.NET...
  • Page 447 Fusing Unit Remove: [A] Spring [B] Spring Remove fusing belt stripper plate [A] with strippers attached. 5-127 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 448: Oil Supply Roller Cleaning Roller, Oil Supply Roller

    [B] Lock plate (Front x1, Back x1) [C] Oil supply roller [D] Oil supply roller cleaning roller Reinstallation The end of the oil supply roller with the number (1) above must be installed at the front of the fusing cleaning belt unit. D081/D082 5-128 WWW.SERVICE-MANUAL.NET...

  • Page 449: Fusing Belt Thermostats

    Fusing Unit 5.9.6 FUSING BELT THERMOSTATS Remove the fusing unit ( p.5-122). Remove: [A] Top cover ( [B] Rear bracket ( [C] Front bracket ( [D] Thermostats ( x4). 5-129 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 450: Fusing Thermistors, Heating Roller Temperature Sensors

    Fusing cleaning unit ( p.5-126) Open all the clamps (1) to (6) ( Disconnect harness [A] ( Disconnect: [B] Hot roller thermistor ( [C] Heating roller thermistor bracket and thermistor ( Remove two heating roller temperature sensors [D] (no screws). D081/D082 5-130 WWW.SERVICE-MANUAL.NET...

  • Page 451: Pressure Roller Separation Pawls

    Remove cover [A] ( x2). Spread the tips of the bracket arms and remove sprocket [B]. Spread the base of the bracket [C] and remove it. Remove stripper [D] (Spring x1). Repeat Steps 3 to 5 for each stripper. 5-131 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 452: Fusing Lamps, Dividing The Fusing Unit

    Fusing Unit 5.9.9 FUSING LAMPS, DIVIDING THE FUSING UNIT Remove: [A] Fusing unit cover ( Remove: [A] Bracket ( [B] Connector ( [C] Screw ( D081/D082 5-132 WWW.SERVICE-MANUAL.NET...
  • Page 453 Fusing Unit Disconnect [A] Fusing lamps ( Remove screws (1) to (3) (normal screws) and (4) (step screw) ( Separate the two halves of the fusing unit [A] and [B]. 5-133 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 454 Fusing Unit Remove: [A] Lock plate ( [B] Lock plate ( [C] Bracket ( [D] Heating roller fusing lamps ( Remove: [A] Lock plate ( [B] Connector ( [C] Lock plate ( [D] Pressure roller fusing lamp (x1) D081/D082 5-134 WWW.SERVICE-MANUAL.NET...

  • Page 455: Fusing Unit Rollers, Fusing Belt

    Fusing Unit 5.9.10 FUSING UNIT ROLLERS, FUSING BELT Removing the Fusing Belt, Hot Roller, Heating Roller, Pressure Roller Remove: [A] Upper entrance guide plate ( Remove: [A] Plate ( [B] Spring x1 [C] Spring x1 [D] Bracket ( 5-135 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 456 Flanges [F] should be reused with the new roller if the heating roller is replaced. Reinstallation Make sure that the ends of the heating roller are arranged as shown by (1) and (2) in the illustration above. (1) is shorter than (2). D081/D082 5-136 WWW.SERVICE-MANUAL.NET...
  • Page 457 [A] Paper exit sensor bracket ( [B] Paper exit guide ( [C] Lower entrance guide plate ( Remove: [A] Pressure roller (C-ring x1, gear x1, bearings x2) Note: The flanges of bearings (1) and (2) face in for reinstallation. 5-137 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 458: Lubrication After Replacement

    Reinstall the fusing belt and hot roller. Separate the two halves of the fusing unit [A]. Remove: [B] Fusing belt separation pawl guide plate ( [C] MIN thickness plate ( [D] MAX thickness plate ( D081/D082 5-138 WWW.SERVICE-MANUAL.NET...
  • Page 459 If the MAX thickness plate can slip between the separation pawl and fusing belt (4), repeat from Step 5 to reduce the gap. Repeat this procedure from Step 4 for every separation pawl. After the gaps have been adjusted for every pawl, reinstall the MIN and MAX thickness plates. 5-139 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 460: Important Warning About Thermostats

    Never attempt to reset a blown thermostat by manipulating the edges of the black cover with a screw driver. Resetting a thermostat manually could cause a failure to detect overheating in the fusing unit and cause a fire hazard. D081/D082 5-140 WWW.SERVICE-MANUAL.NET...

  • Page 461: Feed-Out Exit Sensor

    Fusing Unit 5.9.12 FEED-OUT EXIT SENSOR Pull out the fusing unit. Remove: [A] Cover ( x2). [B] Bracket [B] ( [C] Exit sensor ( x1, Pawls x4) 5-141 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 462: Feed-Out Unit

    Remove: [A] Knob E1 ( [B] Knob D1 ( x1, Collar x1) [C] Feed-out unit cover ( Remove: [A] Screw and spring [A] ( x1, Spring x1) [B] Cover [B] (Rear: x1, Front: [C] Bracket ( D081/D082 5-142 WWW.SERVICE-MANUAL.NET...
  • Page 463 Fusing Unit Remove: [A] Front screw ( [B] Feed-out Unit. Rotate the unit to the right (1) then lift it out (2). 5-143 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 464: Duplex Unit

    Duplex Unit 5.10 DUPLEX UNIT 5.10.1 DUPLEX INVERTER MOTOR Pull out the duplex unit. Remove: [A] Duplex unit front cover ( [B] Lever E3 ( [C] Knob E2 ( [D] Duplex inverter motor ( D081/D082 5-144 WWW.SERVICE-MANUAL.NET...

  • Page 465: Duplex Transport Motor

    5.10.2 DUPLEX TRANSPORT MOTOR Pull out the duplex unit. Release the lower guide plate with knob F. Remove: Duplex unit front cover ( p.5-144 "Duplex Inverter Motor") [A] Duplex transport motor ( x2, Timing belt x 1) 5-145 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 466: Duplex Unit Sensors

    [B] Release harness clamp [C] Duplex entrance sensor ( x 1) Reinstallation Insert the anti-static brushes into the roller holes. Transport Sensors 1, 2 Remove the duplex unit ( p.5-21) Remove: [A] Inverter unit ( x1 front, x1 rear, D081/D082 5-146 WWW.SERVICE-MANUAL.NET...
  • Page 467 1) [D] Transport sensor 2 ( x 1, x 1) [E] Inverter exit sensor ( x 1, x 1, x 1) Reinstallation Make sure the end tabs [F] of the left transport cover are engaged correctly. 5-147 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 468: Transport Sensor 3

    [B] Right transport cover ( x 2, x 1) The front screw is a shoulder screw. Insert the screws in the correct holes when re-attaching. Remove: [C] Transport sensor bracket ( x 2) [D] Transport sensor 3 ( x 1) D081/D082 5-148 WWW.SERVICE-MANUAL.NET...

  • Page 469: Duplex Jogger Motor

    Duplex Unit 5.10.4 DUPLEX JOGGER MOTOR Remove: Duplex unit ( p.5-21). Duplex unit front cover ( p.5-144 "Duplex Inverter Motor") Remove jogger motor [A] ( 5-149 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 470: Duplex Jogger Belt

    [A]. -or- If you are adjusting the belt, loosen the screw and slide the plastic piece [B] on the belt to the left or right to adjust the position of the front fence, then tighten the screw. D081/D082 5-150 WWW.SERVICE-MANUAL.NET...

  • Page 471: Tandem Tray (Tray 1)

    Pull out the tandem tray drawer [A] completely to separate the left [B] and right [C] sides of the tandem tray. Remove the left tandem tray [D] ( x 5). Remove right tandem tray [A] ( x 2). When re-installing the right tandem tray, make sure that the wheels [B] ride on the 5-151 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 472: Rear Fence Return Sensor Replacement

    When re-installing the right tandem tray, make sure that the tandem tray stopper [D] is set behind the stopper [E] on the frame. 5.11.2 REAR FENCE RETURN SENSOR REPLACEMENT Pull out the tandem feed tray. Remove return sensor assembly [A] ( x 1, x1). D081/D082 5-152 WWW.SERVICE-MANUAL.NET...

  • Page 473: Rear Fence Hp Sensor Replacement

    Pull out the tandem feed tray. Remove: [A] Rear bottom plate ( x 1). [B] Back fence transport gear ( x 1) [C] Move the back fence to the right. [D] Rear HP sensor ( x 1) 5-153 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 474: Tandem Right Tray Paper Sensor Replacement

    Remove the right tandem tray ( p.5-151 "Tandem Tray"). Remove: [A] Inner cover ( x 2) [B] Side fences ( x 1 each) [C] Bottom plate ( x 4) [D] Connector ( x 1) [E] Sensor ( x 1) D081/D082 5-154 WWW.SERVICE-MANUAL.NET...

  • Page 475: Paper Height Sensors

    Tandem Tray (Tray 1) 5.11.5 PAPER HEIGHT SENSORS Pull out the tandem tray (Tray 1). Remove: [A] Right tandem tray ( [B] Sensor bracket ( [C] Paper height sensors ( 5-155 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 476: Bottom Plate Lift Wire Replacement

    [C] Wire stoppers Lift the front bottom plate slightly and unhook it. Remove: [D] Wire covers ( x 1 each) [E] Bracket ( x 1, x 1, bushing x 1) [F] Gear [G] Bottom plate lift wire D081/D082 5-156 WWW.SERVICE-MANUAL.NET...

  • Page 477: Rear Wire

    Re-installation When re-installing the bottom plate lift wire: Set the positioning pin [A] in the hole [B], and set the projection [C] in the hole [D]. Position the wire as shown [E]. Do not cross the wires. 5-157 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 478: Side Fence Sensors

    Tandem Tray (Tray 1) 5.11.7 SIDE FENCE SENSORS Remove: [A] Inner cover ( [B] Two side fences ( x1 each) [C] Sensor bracket ( [D] Two sensors ( x1 each, Pawls x4 each) D081/D082 5-158 WWW.SERVICE-MANUAL.NET...

  • Page 479: Tandem Tray Paper Size Change

    Right Tray Remove the right tandem inner cover [C] ( x 2). Re-position the side fences [D] ( x 1 each). A4: Outer slot position LT: Inner slot position Re-install the right tandem inner cover. 5-159 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 480 A4: Outer slot position LT: Inner slot position Re-install the DC motor cover and the tray cover. Re-position the return position sensor bracket [A] ( x 1). For A4 set the screw in the left hole [B]. -or- D081/D082 5-160 WWW.SERVICE-MANUAL.NET...

  • Page 481: Side-To-Side Registration Correction

    Remove the screw from round hole [C] and move it to oval hole [D]. Look at the scale [E] through the cut-out. Shift the plate forward or back, check the position on the scale, and then tighten both screws to set the plate at the new position. 5-161 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 482: Paper Feed (Trays 2, 3)

    (Tray 2, Tray 3), by-pass tray, and ADF are similar. However, the only rollers that are interchangeable are the tandem and universal tray rollers (Trays 1, 2, 3). Do not touch the surface of new rollers during replacement. D081/D082 5-162 WWW.SERVICE-MANUAL.NET...

  • Page 483: Paper Feed Unit

    Pull out all three trays (do not remove). Remove: [A] Toner collection bottle [B] Vertical transport guide [C] Inner cover ( x 2) Re-installation When re-installing the vertical transport guide, remove the lower right cover then insert from it. 5-163 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 484: Separation Roller Pressure Adjustment

    The separation roller gear [B] is positioned at the groove before shipping. To adjust for thick paper, move the separation roller gear to the left to decrease the pressure. -or- To correct misfeeds, move the separation roller gear to the right to increase the pressure. D081/D082 5-164 WWW.SERVICE-MANUAL.NET...

  • Page 485: Paper End, Tray Lift, Paper Feed Sensors

    [B] Paper end sensor ( [C] Tray lift sensor ( [D] Sensor bracket ( [E] Paper feed sensor ( 5.12.5 VERTICAL TRANSPORT SENSOR Remove paper feed unit ( p.5-163). [A] Bracket ( [B] Upper unit ( [C] Vertical transport sensor ( 5-165 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 486: Feed Motor

    Paper Feed (Trays 2, 3) 5.12.6 FEED MOTOR Remove the paper feed unit ( p.5-163). Remove: [A] Connector cover ( [B] Ground plate ( [C] Bracket ( x3, Spring x1) [D] Feed motor ( D081/D082 5-166 WWW.SERVICE-MANUAL.NET...

  • Page 487: Paper Size Switches

    Paper Feed (Trays 2, 3) 5.12.7 PAPER SIZE SWITCHES Remove Tray 1 (tandem tray), Tray 2 and Tray 3. Remove: [A] Paper size switch (Tray 2) and harness ( [B] Paper size switch (Tray 3) and harness ( 5-167 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 488: Bypass Unit

    Remove right covers ( p.5-10). Open the bypass tray. Remove: Bypass unit ( p.5-170) Unit upper cover ( p.5-170 "Bypass Paper End Sensor, Feed Sensor") Remove: [A] Feed roller ( [B] Reverse roller ( [C] Pickup roller ( D081/D082 5-168 WWW.SERVICE-MANUAL.NET...

  • Page 489: Bypass Auto Paper Size Detection Switches

    5.13.2 BYPASS AUTO PAPER SIZE DETECTION SWITCHES Remove right covers Open the bypass tray Disconnect: [A] Front hinge [B] Rear hinge Remove: [C] Bypass tray ( [D] Bypass table ( x2, Pawls x2) [E] Paper size detection board (Pawl x1, 5-169 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 490: Bypass Unit

    Open the bypass tray Remove: [A] Bypass unit ( 5.13.4 BYPASS PAPER END SENSOR, FEED SENSOR Remove the bypass unit ( p.5-170). [A] Unit upper cover (Release x1) [B] Paper end sensor ( [C] Feed sensor ( D081/D082 5-170 WWW.SERVICE-MANUAL.NET...

  • Page 491: Bypass Feed Clutch

    Bypass Unit 5.13.5 BYPASS FEED CLUTCH Remove the bypass unit ( p.5-170). Remove bypass feed clutch [A] ( Reinstallation Make sure the arm [B] fits correctly into the notch bracket [C] of the clutch. 5-171 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 492: Boards

    Boards 5.14 BOARDS 5.14.1 PCB LAYOUT Controller Box Closed Controller Board IPU Board VBCU Board HDD Unit PFB (Paper Feed Board) HVPS (High Voltage Power Supply) D081/D082 5-172 WWW.SERVICE-MANUAL.NET...
  • Page 493 Boards Controller Box Open Charge Roller Power Pack Potential Sensor Power Pack DRB (Motor Drive Board) DTMB (Drum Transfer Motor Board) 5-173 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 494 Boards Left Lower Cover Removed AC Drive Board D081/D082 5-174 WWW.SERVICE-MANUAL.NET...

  • Page 495: Controller

    If you attempt to pull the controller unit out of the machine without first disconnecting the board, you will break or damage the connectors. Remove the controller box cover ( x16) Disconnect connectors x4). Remove the screws ( x3). Remove the controller board. 5-175 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 496: When Installing The New Controller Board

    For a model in which the HDD encryption unit has been installed, restoring the encryption key is required. Refer to "Recovery from a Device Problem" in the installation procedure for the HDD Encryption Unit. Turn the main power switch off/on. D081/D082 5-176 WWW.SERVICE-MANUAL.NET...

  • Page 497: Ipu/Vbcu

    The controller board must be removed before the IPU/VBCU can be removed. Remove the controller board. Disconnect the boards. [A] IPU ( [B] VBCU ( x26) Slide the plate with the boards attached to the right. 5-177 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 498: Vbcu Replacement

    Remove the EEPROM from the old VBCU. (The EEPROM shown above is marked "IC2" with a notation on the board.) Install the EEPROM on the new VBCU. Set the DIP SW (SW2) for the machine as shown below. D081/D082 5-178 WWW.SERVICE-MANUAL.NET...

  • Page 499: Pfb

    Boards 5.14.4 PFB Remove the PFB [A] ( x14, x6). 5-179 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 500: Hvps

    Boards 5.14.5 HVPS Remove the HVPS ( x8). 5.14.6 CHARGE ROLLER POWER PACK Remove the charge roller power pack ( x6). D081/D082 5-180 WWW.SERVICE-MANUAL.NET...

  • Page 501: Potential Sensor Power Pack

    Boards 5.14.7 POTENTIAL SENSOR POWER PACK Remove the potential sensor power pack ( x5). 5.14.8 DRB Remove the DRB ( x14, x5). 5-181 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 502: Dtmb

    Boards 5.14.9 DTMB Remove the DTMB ( x4). D081/D082 5-182 WWW.SERVICE-MANUAL.NET...

  • Page 503: Psu

    Boards 5.14.10 PSU Remove the rear covers. Open the controller box door. Remove the PFB/HVPS board frame. Remove: [A] PSU ( x8). 5-183 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 504: Ac Drive Board

    There are two types of AC drive boards: 100V and 200V. The boards are clearly marked at the locations shown above. Confirm the marking before installing the AC drive board. Remove the AC drive board ( x8). D081/D082 5-184 WWW.SERVICE-MANUAL.NET...

  • Page 505: Memory

    Always touch a metal surface to discharge any static on your hands before you touch the controller board. Work carefully when removing the NVRAM to avoid damaging other components on the controller board or short circuiting the pins of other chips. 5-185 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 506: Upload Nvram Data To Sd Card

    The following items cannot be uploaded from NVRAM to the SD card: Total counter values, the C/O, P/O counter values, the Duplexing, A3/DLT/Over 420 mm counter values, stapler counter values, scanner counter values, and Engine SP settings. Switch the machine off and disconnect the power cord. Replace NVRAM D081/D082 5-186 WWW.SERVICE-MANUAL.NET...

  • Page 507: Download Nvram Data From Sd Card

    Execute SP5907 and enter the brand and model name of the machine for Windows Plug & Play capability. If the client is using any VM card applications, such as App2 Me, you must do the procedure to re-start these VM applications. ( p.5-24 "Before Removing and Re-installing the VM Card") 5-187 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 508: Adf

    5.15 ADF 5.15.1 ADF COVERS Raise: [A] Feed cover [B] Original tray Remove: [C] Front cover ( x 3) [D] Rear cover ( x 2) D081/D082 5-188 WWW.SERVICE-MANUAL.NET...

  • Page 509: Feed Unit

    5.15.2 FEED UNIT Open the feed cover [A]. Remove the snap fitting [B]. Push the feed unit slowly to the left to disengage the shaft [C] on the right, and lift it out. 5-189 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 510: Pick-Up Roller And Feed Belt

    Remove the feed unit ( p.5-189). Remove: [A] Pick-up roller unit [B] Bushings (x2) At re-assembly, make sure that the tab [C] on the front guide plate is above the pick-up roller. Remove pick-up roller [A]. ( x2, Bushing x2) D081/D082 5-190 WWW.SERVICE-MANUAL.NET...
  • Page 511 Grip the holding feed belt holder [A] on both sides, and then carefully pull it off the bushing. Do not let the springs [B] fall. Remove the feed belt [C]. When re-assembling, set the pick-up roller springs first. 5-191 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 512: Separation Roller

    Open the feed cover. Remove the feed unit ( p.5-189). Remove: [A] Separation roller cover. Use the tip of a screwdriver to push up the cover. [B] Clip ( x 1) [C] Separation roller [D] Torque limiter clutch D081/D082 5-192 WWW.SERVICE-MANUAL.NET...

  • Page 513: Registration Sensor

    5.15.5 REGISTRATION SENSOR Open the feed cover. Remove the feed unit ( p.5-189). Remove: [A] Pivot screw ( [B] Guide plate [A] ( x 3) Remove: [A] Registration sensor bracket ( x 1, [B] Registration sensor ( x 1) 5-193 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 514: Adf Control Board

    Remove ADF rear cover ( p.5-188 "ADF Covers"). Remove: ADF board [A] ( x 4, x all) 5.15.7 ORIGINAL WIDTH, INTERVAL, SEPARATION, SKEW CORRECTION SENSORS Open the feed cover [A]. Remove guide plate [B] ( x 3) D081/D082 5-194 WWW.SERVICE-MANUAL.NET...
  • Page 515 Remove: [A] Width sensor guide plate ( x 2) [B] Original width sensors (x 5, x 5) [C] Separation sensor ( x 1) [D] Skew correction sensor ( x 1) [E] Interval sensor ( x 1) 5-195 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 516: Original Length Sensors

    Remove: [B] Lower cover ( x 4) [C] Original length sensor 1 – B5 ( x 1) [D] Original length sensor 2 – A4 ( x 1) [E] Original length sensor 3 – LG ( x 1) D081/D082 5-196 WWW.SERVICE-MANUAL.NET...

  • Page 517: Adf Position And Aps Sensors

    5.15.9 ADF POSITION AND APS SENSORS Open the ADF. Remove ADF rear cover ( p.5-188 "ADF Covers"). Remove: [A] Bracket ( x 1) [B] ADF position sensor ( x 1, [C] APS sensor ( x 1) 5-197 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 518: Other Adf Sensors

    [C] Feed cover sensor ( x 1) Remove front cover ( p.5-188 "ADF Covers"). Remove pivot screw [D] ( x 1) Raise original tray [E]. Remove: [F] Bottom plate HP sensor ( [G] Bottom plate position sensor ( D081/D082 5-198 WWW.SERVICE-MANUAL.NET...

  • Page 519: Bottom Plate Lift Motor

    1, timing belt x 1) 5.15.12 FEED MOTOR Rear cover ( p.5-188 "ADF Covers"). Remove spring [A]. Remove feed motor bracket [B] ( x 2, x 1, belt x 1) Remove feed motor [C] ( x 2) 5-199 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 520: Transport Motor

    Remove the front and rear covers ( p.5-188 "ADF Covers"). Remove tray unit [A] ( x 3). Remove: [A] Spring [A] [B] Transport motor bracket [B] ( x 2, x 1, Timing belt x1) [C] Transport motor [C] ( x 2) D081/D082 5-200 WWW.SERVICE-MANUAL.NET...

  • Page 521: Exit Motor

    "ADF Covers"). Remove tray unit [A] ( x 3). Insert a screw driver through the cutout [A]. Loosen screw [B] (do not remove) to release tension on the belt. Remove spring [C]. Remove motor bracket [D] ( x3). 5-201 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 522: Pick-Up Roller Motor

    Remove exit motor [A] ( x2, Timing belt x1). 5.15.15 PICK-UP ROLLER MOTOR Open the feed cover. Remove screws [A] ( x2). Open clamp [B] ( x1). Remove pick-up roller [C] ( x1). D081/D082 5-202 WWW.SERVICE-MANUAL.NET...

  • Page 523: Cis Unit

    Open the feed cover. Remove: Rear and front covers ( p.5-188 "ADF Covers") Feed unit ( p.5-189) Guide plate ( p.5-193 "Registration Sensor") Remove guide plate mylar [A] ( x 1) Disconnect the CIS unit connectors [B] ( x 3) 5-203 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 524: Adf Exit Sensor

    Set the arms [C] of the CIS on the rails and insert it slowly. 5.15.17 ADF EXIT SENSOR Remove the CIS unit ( p.5-203). Remove: [A] Exit sensor bracket ( x 1) [B] Exit sensor ( x 1) D081/D082 5-204 WWW.SERVICE-MANUAL.NET...

  • Page 525: Adf Transport Belt Assembly

    Release the stopper pin [C] of the transport guide [D]. Remove the transport belt unit [E] (Pin screw x1, Timing belt x1) Reinstallation Attach the timing belt as shown, then insert the pin screw [F] as shown. 5-205 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 526: Removing The Belt

    Release the belt and make sure that the belt is loose and that the rollers do not move. Repeat Steps 5 and 6 if the rollers expand then tighten the belt. Remove the Teflon sleeve [A]. D081/D082 5-206 WWW.SERVICE-MANUAL.NET...

  • Page 527: Reinstalling The Belt

    18. Make sure that studs on the underside of the belt [H] are aligned with the grooves in the Teflon rollers on each end of the shaft below. Reinstalling the Belt Remove the ADF front cover [A] 5-207 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 528 Slowly loosen the rear lock screw [E] until you see the tip of the shaft (3) aligned with the hole (4), then tighten the screw. Re-attach the Teflon sleeve. Re-attach the front and rear plastic cover. Re-attach the transport belt assembly in the ADF. D081/D082 5-208 WWW.SERVICE-MANUAL.NET...

  • Page 529: Reattaching The White Cover

    5.15.19 WHITE ROLLER Raise the ADF to the vertical position. Remove the white cover (Velcro fasteners). Remove white roller assembly [A] ( x2). Lay the white roller assembly on a flat surface with the white roller facing up. 5-209 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 530 Remove: [A] Left plate ( [B] Right plate ( Remove: [A] Roller bracket [A] (Springs x2) [B] Rear ( x1, Gear x1) [C] Front (Spring x1) [D] Rear (Spring x1) [E] Lock piece [F] White roller D081/D082 5-210 WWW.SERVICE-MANUAL.NET...

  • Page 531: Hdd

    If this occurs just reconnect the HDD correctly and start again. The HDD will not be damaged by such an incorrect startup. Disconnect the HDD unit from the controller board [A] ( x3). Remove the HDD unit [B] ( x4). 5-211 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 532: After Installing The New Hdd Unit

    Specifically, the HDD contains document server documents and data stored in temporary files created automatically during copy job sorting and jam recovery. Such data is stored on the HDD in a special format so it cannot normally be read but can be recovered with illegal methods. D081/D082 5-212 WWW.SERVICE-MANUAL.NET...
  • Page 533 For more, see Section "1. Installation". If the customer is using the HDD Encryption Unit, the encryption key must be restored after replacing the HDD unit. For details, see the installation procedure for the HDD Encryption Unit. 5-213 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 534: Motors

    Development Motor Drum Cleaning Motor Drum Motor Fusing/Exit Motor Remove the rear covers. Open and lock the controller box. 5.17.1 DRUM CLEANING MOTORS Disconnect the drum cleaning motor [A] ( x3). Remove the drum cleaning motor [B]. D081/D082 5-214 WWW.SERVICE-MANUAL.NET...

  • Page 535: Development Motors

    Motors 5.17.2 DEVELOPMENT MOTORS Disconnect the development motor [A] ( x4). Remove the development motor [B]. 5-215 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 536: Drum Motor

    Pull out the motor [A] with its drive shaft. In order to remove the K PCU motor [A], you must first loosen the duct [B]. Before removing the Y PCU motor [C], you must first loosen the fan [D]. D081/D082 5-216 WWW.SERVICE-MANUAL.NET...

  • Page 537: Drum Motor Reinstallation

    At the front, set the faceplate set the shaft [A] as shown above. Fasten the faceplate with its screws ( x3). At the back, tighten the screws ( x3) of the drum motor [B] and attach its connector x1). 5-217 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 538: Fusing/Exit Motor

    Motors 5.17.4 FUSING/EXIT MOTOR Remove the fusing/exit motor [A] ( x4). D081/D082 5-218 WWW.SERVICE-MANUAL.NET...

  • Page 539: Ptr Motor

    Motors 5.17.5 PTR MOTOR Remove the rear covers. Open the controller box door. Remove the plate that holds the DRB [A] and DTMB [B] ( x all) Remove the PTR motor [A] ( x1). 5-219 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 540: Itb Drive Motor

    Disconnect the cross-brace [C]. (There are two screws on each end of the cross-brace.) Do not release the harnesses that are permanently locked. Release only enough harnesses so you can pull the cross-brace [D] away from the machine so that you can see the ITB motor [E]. D081/D082 5-220 WWW.SERVICE-MANUAL.NET...
  • Page 541 Motors Remove the ITB drive motor [A] ( x1). 5-221 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 542: Air Filters And Ozone Filters

    Air Filters and Ozone Filters 5.18 AIR FILTERS AND OZONE FILTERS Upper Filter Box Middle Filter Box Lower Filter Box This machine has three filter boxes on the left rear corner. These boxes contain air filters and one ozone filter each. D081/D082 5-222 WWW.SERVICE-MANUAL.NET...

  • Page 543: Upper Filter Box

    Air Filters and Ozone Filters 5.18.1 UPPER FILTER BOX Remove: [A] Upper filter box cover ( [B] Air filters 5.18.2 MIDDLE FILTER BOX Remove: [A] Middle filter box cover ( [B] Inner cover. Depress at (1) then pull out (2). 5-223 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 544 Air Filters and Ozone Filters Remove: [A] Air filters [B] Ozone filter D081/D082 5-224 WWW.SERVICE-MANUAL.NET...

  • Page 545: Lower Filter Box

    Air Filters and Ozone Filters 5.18.3 LOWER FILTER BOX Remove: [A] Lower filter box cover ( [B] Inner cover. Depress at (1) then remove. Remove: [A] Air filters [B] Ozone filter 5-225 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 546: Image Adjustments

    Scanner sub-scan magnification Place the test chart on the exposure glass and make a copy. Check the magnification ratio. Use SP4008 (Sub Scan Mag) to adjust if necessary. Standard: ±1.0%. Scanner leading edge and side-to-side registration D081/D082 5-226 WWW.SERVICE-MANUAL.NET...

  • Page 547: Main Scan Dot Position Correction

    If the color lines significantly extend beyond the black lines, go to the next step. Touch [SP Mode] to return to the SP mode. Do SP4932. (Main Scan Dot Adj) Compare the current values against the table. SP4932 001 R:Left SP4932 002 R:Right SP4932 003 B:Left SP4932 004 B:Right 5-227 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 548: Adf

    6006 005 ADF Buckle Adj: Amount 1 ± 5 mm 6006 006 ADF Buckle Adj: Amount 2 6006-007 ADF TEdge Erase Margin: Front +3 to -2 mm ± 5 mm 6006 008 ADF TEdge Erase Margin: Rear D081/D082 5-228 WWW.SERVICE-MANUAL.NET...

  • Page 549: Registration

    Paper Registration Standard The registration in both main- and sub-scan directions may fluctuate within the following tolerance. 1st side Sub-scan direction:0 ±1.5 mm Main-scan direction:0 ±2 mm 2nd side in duplex Sub-scan direction:0 ±3 mm Main-scan direction:0 ±4 mm 5-229 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 550: Adjustment Procedure

    Adjust the line speed of the fusing unit (the speed of the K development motor) when: Color shift corrected with the line position adjustment. Color registration shifts more at the trailing edge than at the leading edge. D081/D082 5-230 WWW.SERVICE-MANUAL.NET...

  • Page 551: Color Registration Test And Error Adjustment

    Check the test pattern to determine whether the image is perpendicular at the corners. If the image pattern is correct, no further adjustment is necessary. -or- If the pattern is not correct (a skewed parallelogram), go to the next step. 5-231 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 552: Printer Gamma Correction

    The printer gamma curve created during ACC can be modified with SP modes. The gamma data for highlight, middle, shadow areas, and IDmax can be adjusted. The adjustable range is from 0 to 30 (31 steps). D081/D082 5-232 WWW.SERVICE-MANUAL.NET...

  • Page 553: Copy Mode

    There are four adjustable modes. You can access these with SP4918 (Man Gamma Adj: Copy: Photo (Photo Mode) Copy: Letter (Text Mode Full Color) Copy: Letter (SC) (Text Single Color Mode) Copy: Photo (SC) (Photo Mode Single Color) 5-233 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 554: Adjustment Procedure

    Highlight (Low ID) (K, C, M, and Y) Adjust the offset value so that dirty background is not visible on the copy and the density of level 3 is slightly lighter that of level 3 on the C-4 chart. D081/D082 5-234 WWW.SERVICE-MANUAL.NET...
  • Page 555 8 on the C-4 chart. Highlight (Low ID) (K) Adjust the offset value so that dirty background is not visible on the copy and the density of level 3 is slightly lighter that of level 3 on the C-4 chart. 5-235 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 556 Highlight (Low ID) (K, C, M, and Y) Adjust the offset value so that dirty background is not visible on the copy and the density of level 3 is slightly lighter that of level 3 on the C-4 chart. D081/D082 5-236 WWW.SERVICE-MANUAL.NET...
  • Page 557 There are eight adjustable modes. Select these modes with in the Printer SP mode with SP1102: *1200 x 1200 Photo (Default) 2400 x 600 Photo 1800 x 600 Photo 600 x 600 Photo 1200 x 1200 Text 2400 x 600 Text 1800 x 600 Text 600 x 600 Text 5-237 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 558: Adjustment Procedure

    Normally, it is not necessary to adjust the gamma data as shown in the table since ACC adjusts the gamma curve automatically. The fine-tuning of color balance by gamma data adjustment is necessary only when the results of ACC and Color Calibration do not meet customer requirements. D081/D082 5-238 WWW.SERVICE-MANUAL.NET...
  • Page 559 Image Adjustments 5-239 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 560: Touch Screen Calibration

    Use a soft point (not sharp!) to press the upper left mark ( ). Press the lower right mark ( ) after it appears. Touch a few random spots on the touch screen to confirm that the marker (+) appears exactly where the screen is touched. D081/D082 5-240 WWW.SERVICE-MANUAL.NET...
  • Page 561 If the ( mark does not appear where the screen is touched, push [Cancel] and repeat from Step 2. When you are finished, touch [#] OK on the screen (or push [#] on the operation panel). Touch [#] Exit on the screen to close the Self-Diagnostic menu and save the settings. 5-241 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 562: Firmware Update

    Open the front door of the machine. This prevents generation of electrical noise from motors during the update procedure. Switch the machine on. You will see "Please Wait" then "Preparing to start firmware update." The first screen appears after about 60 to 90 sec. D081/D082 5-242 WWW.SERVICE-MANUAL.NET...
  • Page 563 SD card. Just switch the machine on again. The firmware update should restart automatically. If the firmware update does not recover, obtain a new System SD card. The following screen sequence appears after selecting one "OpePanel" selected for update. 5-243 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 564 14. Re-insert the VM card in the lower slot. 15. Switch the machine on. If the client is using App2 Me (or any other VM card applications) on the VM card, you must do the procedure to re-start the App2 Me applications. D081/D082 5-244 WWW.SERVICE-MANUAL.NET...

  • Page 565: System Maintenance

    SYSTEM MAINTENANCE WWW.SERVICE-MANUAL.NET...
  • Page 566 WWW.SERVICE-MANUAL.NET...

  • Page 567: Service Program Mode

    Service Program Mode 6. SYSTEM MAINTENANCE 6.1 SERVICE PROGRAM MODE See "Appendices" for "Service Program Mode" information, D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 568 WWW.SERVICE-MANUAL.NET...

  • Page 569: Troubleshooting

    TROUBLESHOOTING R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew 04/21/2010 Deleted SP5802 38 ~ 39 06/02/2010 Corrected “Color Adjustment for Connected Copiers”...
  • Page 570 WWW.SERVICE-MANUAL.NET...

  • Page 571: Handling Errors

    If the download procedure cannot be downloaded for the GW controller, set DIP SW 1 to ON. Power the machine off and on to start the downloading program. After downloading has completed, set the DIP SW to OFF then power the machine off and on again. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 572: Download Error Codes

    Replace controller board Download Error Controller ROM update error 5 Error occurred when writing to the device. Power off/on Recovery Cycle the machine off/on Set DIP SW 1 to ON and retry Replace RAM DIMM Replace controller board D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 573 Cycle the machine off/on and re-try. Replace RAM Replace the controller board Download Error System error 3 (+SC991) Data failed to decompress due to defective card. Module ID Recovery Card No xx/xx Cycle the machine off/on and re-try. Replace card Replace controller board D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 574 Download interrupted because card wrong card was used, or Module ID a power failure interrupted the download operation. Card No. xx/xx Recovery Use the correct card If power failure caused the failure, remove the card and insert another. D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 575 Download dysfunction 8 Edit option card error. You attempted to employ a used card. Recovery Use an unused card Download Error Download result failure 1 Engine download failure. Module ID Recovery Card No. xx/xx Cycle the machine off/on and re-try D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 576 Set controller DIPSW-1 to ON to force the machine to write If you cannot force the machine to write, replace the controller board. No Valid Data E50 Download invalid The source data for the update could not be authenticated. Recovery Use the correct SD card. D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 577 The source data received for the ROM update is corrupted; it failed a SUM check due to its abnormal length. Recovery Try again with the correct data. (no display) Download result failure 6 The previous download in progress was cancelled. Recovery Do the download procedure again. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 578: Important Sp Codes

    (Code, Total, Date, and Details). Displays the ROM version numbers of the main SP7801 ROM Ver machine and connected peripheral devices. Self-Diagnostic Report Push [#] to display a list of error codes. Nothing is SP7832 Details displayed if no errors have occurred. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 579: Special Procedures

    When you see the “Completed. You have to reboot.” message, turn the machine on. Open Printer SP1001-002 (Bit Switch – Bit Switch 2 Settings). Touch the “6” key, and then the [#] key on the operation panel. The LCD display will change: D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 580: Image Density Light, Failure To Release From Toner End Alert

    Developer Setup (SP3811) or TD sensor initialization (SP3801) was done more than once. 1. First, do the following SP value checks. Check 1-1. SP3815-001 (Developer Fill Disp Result) displays "1111"? "1111" should be displayed for all colors, K, M, C, Y reading from left to right. D081/D082 7-10 WWW.SERVICE-MANUAL.NET...
  • Page 581 "1111" should display for all colors, K, M, C, Y, reading left to right. Result Comment Succeeded. Interrupted abnormally Vt lower limit error Default (nothing done yet) Toner supply error Vtcnt error 2. Next, do the following procedures according to the results of SP value checking. 7-11 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 582 This means that machine will detect that the toner cartridge is empty. 2.Do SP2251-001 to 004 "Forced Toner Supply for the color (K, M, C, or Y) for the color whose image density is too light. D081/D082 7-12 WWW.SERVICE-MANUAL.NET...
  • Page 583 4.Check the image density to see if it is darker. 5.Do SP3820-002 "Manual ProCon". 6.Do SP3821-001 "ProCon OK?" to confirm if SP3820-002 succeeded. You should see "10101010" displayed if SP3820-002 executed successfully. 7.If SP3820-002 shows "10101010" (successful execution), perform the Steps 2 and 3 of 7-13 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 584: Sp2181 030 (Alignment Result) Errors

    Density too light. Solution Print a coverage pattern with SP2109 002 Pattern #1 (1: Grid pattern). Check the images. Problem 3 ITB scratched. Solution Replace the ITB. Abnormal detection pattern Problem 1 ITB misaligned. Solution Reinstall ITB D081/D082 7-14 WWW.SERVICE-MANUAL.NET...
  • Page 585 Auto density out of range (over or lower) Problem 1 ITB misaligned Solution Reinstall ITB Problem 2 Image density too light, uneven. Solution Output a coverage pattern with SP2109 002 Pattern #1 (1: Grid pattern). Check the images. 7-15 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 586 Problem 4 Image density too light, uneven. Solution Output a coverage pattern with SP2109 002 Pattern #1 (1: Grid pattern). Check the images. 41-43 Intersecting lines of the grid pattern. Problem 1 ITB misaligned Solution Reinstall ITB. D081/D082 7-16 WWW.SERVICE-MANUAL.NET...
  • Page 587 Set SP2153 001 to 0 (ON). Problem Dirty, abnormal images. Solution Output Pattern 1, 18, or 20 with SP2109 002 and check the images. Problem Connector loose. Connector dirty. Harness defective. Solution Check the ID sensor and its connection. 7-17 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 588: Image Position Adjustment

    Start SP 2109 002 and select Pattern #1 (1: Grid pattern), then push the “OK” button. Push the “Copy Window” button. Make sure "Full Color Mode" is selected. Select A3/DLT paper, and push the [Start] button to print the pattern. D081/D082 7-18 WWW.SERVICE-MANUAL.NET...
  • Page 589 In the table, a dotted line indicates a colored line (C, M, or Y). For example, the first row of the table shows you how to adjust the machine if a colored line is to the right of the black line on the test pattern. 7-19 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 590 Adjust 2101 020 (M) Increase the value -or- 2101 021 (C) Decrease the value -or- 2101 022 (Y) Do steps 1 and 2 again. If there are color registration errors, then do steps 1 through 6 again. D081/D082 7-20 WWW.SERVICE-MANUAL.NET...

  • Page 591: Color Skew Error Correction

    Inspect the lines with a loupe at the top (1), middle (2), and bottom (3). In the example above, the dotted lines are magenta, cyan, or yellow, and the solid lines are black. Correct the skew. See the following table for how to do this 7-21 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 592: Overall Check

    Do SP2181-001 (Alignment Result – General) to make sure that the forced MUSIC was done correctly. If the result is ‘1’, then each color was aligned correctly. If "1" is not shown, then please see "SP2181 030 (Alignment Result) Errors" in this section under "Special Procedures".. D081/D082 7-22 WWW.SERVICE-MANUAL.NET...

  • Page 593: Color Registration At The Left And Right Folds Of The Test Pattern

    Lay the test pattern flat, and use a loupe to examine the grid patterns at the first crease [A] and third crease [B]. When viewed through the loupe, the grid lines on the left and right side should be perfectly aligned (G) and not misaligned (NG). 7-23 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 594 2112 005 (Y) Left (Fold) -or- Gaps are the same. 2112 006 (Y) Right (Fold) To move a color toward the left edge, decrease the SP value. To move a color toward the right edge, increase the SP value. D081/D082 7-24 WWW.SERVICE-MANUAL.NET...

  • Page 595: Sp3812 001 (Devsetup Execute) Errors

    Check the PCUs and confirm that all the film seals have been removed to release the developer from the developer cartridge. Did Not Execute Problem SP Default Recovery Displayed when you open this SP code. No action is necessary. 7-25 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 596 SP3801 again for the PCU that returned the error. If this does not recover operation, check the next four points. Film seal not removed from a new developer pack TD harness sensor disconnected, loose or defective TD sensor defective Harness between TD sensor and drawer disconnected, defective D081/D082 7-26 WWW.SERVICE-MANUAL.NET...

  • Page 597: Process Control Troubleshooting

    Vd cannot be adjusted to the target voltage for a drum. The potential sensor detects that Vpl is not ±10V of the target Vpl SC424 to SC427 after exposure of the ID sensor patterns. SC432 to SC435 The residual voltage on a drum is greater than -200V. 7-27 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 598 For example, If a Vdhome error (Code 15) (see table below) occurs in the M PCU, the display will look like this: 10151010 Or if an ID sensor error (Code 21) (see table below) occurs in the Y PCU: 10101021 "99" displays while SP3821 executes. D081/D082 7-28 WWW.SERVICE-MANUAL.NET...
  • Page 599 -700V. Remove the malfunctioning PCU with a functioning PCU, turn the machine off then on, then do the potential sensor check again. If the replaced PCU does not function normally, then the problem is on the 7-29 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 600 Be sure to wipe the sensor apertures with a wet cloth. A dry cloth may generate static which can attract dust. ID Sensor LED Current Error Problem LED PWM (SP3131) greater than 3000. ID sensor fouled with dust, toner ID sensor deteriorated Solution D081/D082 7-30 WWW.SERVICE-MANUAL.NET...
  • Page 601 Check the ID sensor harness connections and make sure that they are tight. Check the harnesses for breaks. If the harnesses are undamaged and tightening the connections does not solve the problem, replace the ID sensor plate. 7-31 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 602 Check the drum and both ends of the charger roller for any foreign matter. Check the gap between the charge roller and the drum to confirm that it is not too large. If the grounds and gap is normal, clean the charger roller or replace it. D081/D082 7-32 WWW.SERVICE-MANUAL.NET...
  • Page 603 Toner supply abnormal Image transfer power pack defective Toner shield glass dirty Solution Do SP2109 002 and select Pattern 12. Do SP2109 005 to 008 and change the settings of these SP codes from 63 (default) to 0. 7-33 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 604 If the level of developer is either too high or too low, replace the developer. Vk Error 1 Problem Vk (development start voltage) greater than 150V. Solution Replace the developer. Vk Error 2 Problem Vk (development start voltage) less than –150V. Solution Replace the developer. D081/D082 7-34 WWW.SERVICE-MANUAL.NET...
  • Page 605 Handling Errors Code Error, Problem, Solution Insufficient Active Data Problem Not enough active data to calculate development gamma (only "0" or "1"). Solution Do the procedure for no. "55" described above. 7-35 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 606 Toner shield glass dirty Solution Open the front door, remove the toner supply unit, and check the toner shield glass for dirt. Clean the glass then do SP3820 001. If this does not solve the problem, replace the drum. D081/D082 7-36 WWW.SERVICE-MANUAL.NET...
  • Page 607 Drum defective Solution Replace the charge roller Replace the drum. Vpl Adjust Error Problem Vpl could not be adjusted within ±5V. Drum deteriorated due to filming Charge roller dirty Solution Replace the charge roller Replace the drum. 7-37 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 608: Color Adjustment For Connected Copiers

    Copier Connection Kit B328. The scanner masking parameter is adjusted to equalize the scanner input with the scanner output. 2. ACC (Auto Color Calibration) This adjusts the printer gamma curves [E], [F] of each machine connected with the Copy Connector Type 3260 B328-11. D081/D082 7-38 WWW.SERVICE-MANUAL.NET...
  • Page 609 Compare the results 1. Set the two machines for full color, and do some sample color copies. 2. Compare the results from the two copiers. If the results are not same, do the procedure again from step 1. 7-39 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 610: Service Call Conditions

    After machine servicing is completed: Change SP 5169 from “1” to “0”. Turn the machine off and on. Tell the administrator that you completed servicing the machine. The Administrator will then set the “Service Mode Lock” to ON. D081/D082 7-40 WWW.SERVICE-MANUAL.NET...

  • Page 611: Service Call Conditions Table

    After reading the message, the operator touches "Confirm" on the screen. The next screen shows the number and title of the SC code, and stops until the operator turns the machine off and on. If the operator touches "Reset" 7-41 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 612: Sc Code Descriptions

    ) lights or flashes while the platen cover or ARDF is open, while the main machine is communicating with a facsimile or the network server, or while the machine is accessing the hard disk or memory for reading or writing data. D081/D082 7-42 WWW.SERVICE-MANUAL.NET...

  • Page 613: Service Call Tables

    Service Call Tables 7.3 SERVICE CALL TABLES See "Appendices" for "Service Call Tables" information, 7-43 D081/D082 WWW.SERVICE-MANUAL.NET...
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  • Page 615: Energy Saving

    ENERGY SAVING R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew None WWW.SERVICE-MANUAL.NET...
  • Page 616 WWW.SERVICE-MANUAL.NET...

  • Page 617: Energy Save

    < or = Panel Off timer and Energy Saver timer, the machine goes immediately to Off mode when the Auto Off timer expires. It skips the Panel Off and Energy Saver modes. Example Panel off: 1 min. Low power: 15 min. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 618: Return To Stand-By Mode

    240 minutes has expired after the last job. This means that after the customer has finished using the machine for the day, energy will be consumed that could otherwise be saved. If you change the settings, the energy consumed can be measured using SP8941, as explained below. D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 619: Energy Save Effectiveness

    Find the amount of time spent in each mode (subtract the earlier measurement from the later measurement). Multiply this by the power consumption spec for each mode. Convert the result to kWh (kilowatt hours) Here is an example calculation. D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 620 308046.0 31.4 214.0 6.72 003: Energy Energy save Save (Panel off) Time 71386.0 75111.0 62.1 214.0 13.29 004: Low Power power Time 154084.0 156340.0 37.6 146.0 5.49 005: Off Off/Sleep Mode Time 508776.0 520377.0 193.4 1.35 32.20 Total D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 621: Paper Save

    1. Duplex: Reduce paper volume in half! 2. Combine mode: Reduce paper volume in half! 3. Duplex + Combine: Using both features together can further reduce paper volume by 3/4! D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 622: How To Calculate The Paper Reduction Ratio

    (3) Double-sided with duplex mode: SP 8421 002 (pages) (4) Book with duplex mode: SP 8421 003 (pages) (5) Single-sided with combine mode: SP 8421 004 (pages) (6) Duplex with combine mode: SP 8421 005 (pages)No index entries found. D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 623 D081/D082 SERVICE MANUAL APPENDICES WWW.SERVICE-MANUAL.NET...
  • Page 624 WWW.SERVICE-MANUAL.NET...
  • Page 625 D081/D082 APPENDICES TABLE OF CONTENTS APPENDIX: SPECIFICATIONS ........... 1-1     SPECIFICATIONS ..................1-1     1.1.1 MAIN FRAME D081/D082 ..............1-1     General and Copying ................1-1   Printing....................1-6   Scanning ....................1-7   ADF ...................... 1-8  ...
  • Page 626 SC CODES GROUP 7: PERIPHERALS .......... 3-58     3.1.8 SC CODES GROUP 8: OVERALL SYSTEM ........3-96     3.1.9 SC CODES GROUP 9: MISCELLANEOUS ........3-109     3.1.10 ADDITIONAL SC CODES PRINTED IN SMC REPORTS ..3-115   D081/D082 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 627 SCANNER SERVICE MODE ..........4-404 SP1XXX System and Others ............4-404 SP2XXX Scanning Image Quality ............. 4-406 4.11 COPIER INPUT/OUTPUT CHECK ........... 4-407 4.11.1 COPIER INPUT CHECK: SP5803 .......... 4-407 4.11.2 COPIER OUTPUT CHECK: SP5804 ........4-420 SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 628 WWW.SERVICE-MANUAL.NET...

  • Page 629: Appendix: Specifications

    APPENDIX: SPECIFICATIONS R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew 06/01/2010 Corrected DX Mode Paper Weight 10/27/2010 Added NOTE to Heaters Section of Electrical Components WWW.SERVICE-MANUAL.NET...
  • Page 630 WWW.SERVICE-MANUAL.NET...

  • Page 631: General And Copying

    Specifications 1. APPENDIX: SPECIFICATIONS 1.1 SPECIFICATIONS 1.1.1 MAIN FRAME D081/D082 General and Copying Configuration Console Dimensions (w x d x h) No ADF 750 x 850 x 1050 mm (29.5 x 33.5 x 41.3 in.) With ADF 750 x 850 x 1230 mm (29.5 x 33.5 x 48.4 in.)
  • Page 632 Simultaneous dual scan, front and back Development Dry dual-component magnetic brush development Fusing Oil-less belt fusing system Engine speed D081 BW 65 cpm, FC 60 cpm, D082 BW 75 cpm, FC 70 cpm, Warm-up time D081 70 sec.
  • Page 633 Specifications Note 1: Size depends on the D081/ D082 application "+4" not guaranteed. Note 2: Size depends on the D081/ D082 application "+4" not guaranteed. Setting with SP mode is required. The max. setting cannot be selected if the SR5000 is installed.
  • Page 634 14 Bond – 90 lb Cover 52.3 – 300 g/m Bypass 14 lb Bond– 110 lb Cover ⇒ 60 – 169 g/m Duplex mode 17 lb Bond – 90 lb Index Output capacity 500 sheet (A4, 8½"x11") (with copy tray) D081/D082 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 635 208 to 240 V 12 A 60Hz (NA Power 220 to 240 V 12 to 10A 50 to 60 Hz D081/D082 (EU/AP/TWN) D081: Less than 1920 W D082: Less than 2400 W Max. power consumption EU/AP Less than 2400 W (full system) TEC (Typical Energy Consumption) D081: 8.72 kWh/w...

  • Page 636: Printing

    IEEE1284 ECP, IEEE1394 (FireWire), Options*1 IEEE802.11b (Wireless LAN), Bluetooth Network Protocol TCP IP, IPX/SPX, Apple Talk Private MIB Ricoh original MIB support MIB-II (RFC1213), HostResource (RFC1514), Standard MIB PrinterMib (RFC1759) Windows 2000, Windows XP, Windows Vista, Windows 2003 Network, operating...

  • Page 637: Scanning

    Photo, FC Text Photo Options*1 Auto Color Selection, sRGB Photo, sRGB Text Photo Image Density Auto Density Selection, Manual Setting (7 levels) Image Rotation SADF/Batch Supported mode Mixed size Supported originals *1: File Format Converter D377 is necessary. SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 638: Adf

    Less than 110 W Rated Voltage of Output Connector Max. DC 24 V Permissible voltage fluctuation ±10% Dimensions (W x D x H) 680 x 560 x 180 mm (26.8" x 22.0" x 7.1") Weight 18 kg (39.6 lb.) D081/D082 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 639: Optional Peripherals

    Less than 50 W Noise Less than 74dB Paper Size A4, B5, 11"x 8½" LEF 52 - 128g/m Paper Weight 14 lb – 34 lb Bond 4,000 sheets** Paper Capacity (80 g/m or 20 lb bond) 2,500 sheets* SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 640: Lct 4000 D350

    Power Source DC 24 V ±10% (from main machine) Power Consumption: Less than 120 W Serial Requires installation of tab sheet fence. Note: Only A4 Tab Sheet: LEF, 8½"x11" LEF tab sheets can be fed. D081/D082 1-10 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 641: 8½ X 14" Paper Size Tray B474

    100 to 700 mm/s Folding 270 to 700 mm/s Straight-Through Feed Size Postcard to 13x19.2" Used paper: A3, A4, B4, B5 Type OHP: A4, B5 Tap paper: A4 LEF, LT LEF Folding Methods 6 (FM1 to FM6) SM Appendix 1-11 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 642 64 to 105 g/m Not allowed Max. 3 (64 to 80 g/m only) Max. 3 (64 to 80 g/m only) Multiple Folding Max. 3 (64 to 80 g/m , B4, A4, LT, B5 only) Not allowed D081/D082 1-12 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 643 Power Consumption 270 W Dimensions (w x d x h) 470 x 980 x 730 mm (18.5 x 38.6 x 28.7 in.) Level Less than 5 mm deviation at front/back, left/right Weight 92 kg (203 lb) SM Appendix 1-13 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 644 Folding Methods (FM1 to FM6) Paper size Paper weight Folding Mode FM1 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF D081/D082 1-14 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 645 64 to 80 g/m 64 to 80 g/m 13x19.2" 13x19" 12.6x19.2" 12.6x18.5" 13x18" SRA3 (320x450 mm) SRA4 (225x320 mm) 226x310 mm 310x432 mm 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF B5 SEF SM Appendix 1-15 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 646 Specifications Folding Mode FM3 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF B5 SEF D081/D082 1-16 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 647 Specifications Folding Mode FM4 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF B5 SEF SM Appendix 1-17 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 648 Specifications Folding Mode FM5 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF B5 SEF D081/D082 1-18 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 649 Specifications Folding Mode FM6 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF B5 SEF SM Appendix 1-19 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 650: Ring Binder Rb5000 (D392)

    A3, B4, A4 SEF, DLT, LG, LT SEF 12"x18" Z-Folded (from upstream Z-Folder unit). Paper Weight 64 to 216 g/m2 Ring Sizes 2 (50-sheet, 100-sheet) A4 LEF: 23 holes Punching LT LEF: 21 holes Ring Supply Cartridge feed: capacity: 80 rings max. D081/D082 1-20 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 651 50, 100 51 to 100 Punching Only Up to 50 sheets Dimensions 870 x 730 x 980 mm (34.3 x 28.7 x 38.6 in.) Weight 140 kg (308 lb.) Power Consumption Less than 400 W SM Appendix 1-21 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 652: 9-Bin Mailbox B762

    Less than 74 dB Number of Bins 9 bins Stack Capacity of each Bin 100 sheets* A5. A4, A3 Paper Size 5½"x8½", 8½" x11", 8½" x14", 11"x17" Paper Weight 60 to 128g/m 16 lb – 34 lb Bond D081/D082 1-22 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 653: Cover Interposer Tray B704

    200 Sheets Paper Size A5-A3, 5½"x8½" - 11"x17" 64 g/m -216 g/m Paper Weight 17 lb Bond- 58 lb Index, 80 lb Cover Original Set Position Center Normal Feed Face-up Original Set Booklet Feed Face-down SM Appendix 1-23 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 654: Cover Interposer Tray B835

    24 V ± 5% (from mainframe) Power Supply Power Consumption Less than 50 W Less than 540 x 730 x 1200 mm Dimensions (w x d x h) 21.2" x 28.7" x 47.2" Weight Less than 45 kg (99 lb) D081/D082 1-24 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 655: 3000-Sheet Finisher B830

    B4, 8½"x14" or larger sheets A6 SEF-A3 SEF Paper Size 5½ " x8½ " - 11"x17" 52 g/m²-216 g/m² Paper Weight 14 lb Bond- 68 lb Bond / 140 lb Index / 90 lb Cover SM Appendix 1-25 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 656 Cartridge exchange / 5000 pins per cartridge Stack Capacity with Stapler Paper Size Pages/Set Sets 10-100 pages 200-30 sets A4, B5 8½"x11" 2-9 pages 150 sets 10-50 pages 150-30 sets A3, B4, 11"x17", 8½"x14" 2-9 pages 150 sets D081/D082 1-26 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 657: Punch Unit B831

    A6 - A3, 5½"x8½" - 11"x17" Paper Size EU 2-holes A5 - A4, 5½"x8½", 8½"x11" A3, B4, 11"x17" EU 4-holes A4, B5, 8½"x11" B6 - A3, 5½"x8½" - 11"x17" Scandinavia 4-holes A5 - A4, 5½"x8½", 8½"x11" SM Appendix 1-27 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 658: 2000-Sheet Finisher D373

    A5-A3 SEF, A6 SEF, A6 LEF Proof Tray Paper Size 5½" x8½" to11"x17" SEF, 12"x18" SEF 52 g/m²-163 g/m² Paper Weight 14 lb Bond- 43 lb Bond / 90 lb Index / 60 lb Cover D081/D082 1-28 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 659 A4 LEF & A3 SEF, B5 LEF & B4 30 sheets Staples Capacity* Size SEF, 8½"x11" LEF & 11" x17" SEF A4 SEF, A3 SEF, B5 SEF, B4 SEF, Booklet Stapling 15 sheets 8½"x11" SEF, 8½"x14" SEF, 11"x17" SEF, 12"x18" SEF SM Appendix 1-29 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 660 Booklets per Stack Paper Size Sheets per Booklet (Lower Tray) 2-5 pages A4 SEF, A3 SEF, B5 SEF, Booklet B4 SEF, 8½"x11" SEF, Staple 6-10 pages 8½"x14" SEF, 11"x17" SEF, Capacity 12"x18" SEF 11-15 pages D081/D082 1-30 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 661 12"x18" SEF BSFS — BSFS BSFS — 11"x17" SEF BSFS — BSFS BSFS 8½"x14" BSFS — BSFS BSFS 8½"x11" SEF BSFS — BSFS BSFS 8½"x11" LEF — 5½"x8½" — — — 5½"x8½" — — — SM Appendix 1-31 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 662 Specifications Table Key Corner stapling, Shift, YES BSFS Booklet stapling/folding, Shift, YES Shift ONLY Shift NO — Not available D081/D082 1-32 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 663: 3000-Sheet Finisher D374

    50 sheets: B4, 8½"x14 or larger A5-A3 SEF, A6 SEF, A6 SEF Proof Tray Paper Size 5½""x8½"-11"x17"SEF, 12"x18" SEF 52 g/m²-163 g/m² Paper Weight 14 lb Bond- 43 lb Bond / 90 lb Index / 60 lb Cover SM Appendix 1-33 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 664 B4, 8½"x14" or larger Stapling Capacity A4 LEF + A3 SEF, Mixed Paper 30 sheets B5 LEF + B4 SEF, Size 8½"x11" LEF + 11"x17" SEF Staple Replenishment Cartridge exchange / 5000 pins per cartridge D081/D082 1-34 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 665 100 sets 15-30 pages 100-33 sets Others 2-14 pages 100 sets A4 LEF & A3 SEF, B5 LEF Stapled Stack Capacity & B4 SEF, 8½"x11" LEF & 2-30 pages 50 set (mixed sizes) 11" x17" SEF SM Appendix 1-35 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 666: Punch Unit B702

    A5 - A3, 5½"x8½" to 11"x17" Paper Sizes EU 2-hole A5 - A4, 5½"x8½", 8½"x11" A3, B4, 11"x17" EU 4-hole A4, B5, 8½"x11" A5 to A3, 5½"x8½" to 11"x17" Scandinavia 4-hole A5 - A4, 5½"x8½", 8½"x11" D081/D082 1-36 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 667: Z-Folding Unit Zf4000 B660

    Dimensions (w x d x h) 495 x 215 x 535 mm (19.5 x 8.5 x 21.1 in.) Weight 11 kg (24.2 lb) A3 SEF, B4 SEF, A4 Paper Size 11"x17" SEF, 8½"x14" SEF, 8½"x11" Paper Capacity 1,000 Sheets SM Appendix 1-37 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 668: Copy Tray B476

    The copy tray is installed receive copies when the main machine is used without a finisher. Dimensions (w x d x h) 400 x 335 x 70 mm (15.8 x 13.2 x 2.8 in.) Weight 640 g (1.4 lb) 500 Sheets A4, 8½"x11" Paper Capacity 250 Sheets A3, 11"x 17" D081/D082 1-38 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 669: Electrical Components

    Hard Disk Drives HDD2 2nd HDD in a set of 4. HDD3 3rd HDD in a set of 4. HDD4 4th HDD in a set of 4. SM Appendix 1-39 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 670 3 (bottom tray). Drives the paper feed roller and grip roller of Paper Feed Motor: Tray 2 tray 2 (middle tray). Waste Toner Distribution Drives the coil that spans the top of the waste Motor toner bottle. D081/D082 1-40 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 671 Draws the hot air away from the heat sink Fusing Exhaust Fan Motor mounted above the fusing unit and expels the hot air through a vent Fusing/Exit Motor Drives the fusing unit and paper exit. PTR Motor Drives the paper transfer roller (PTR). SM Appendix 1-41 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 672 Draws hot air out of the duplex unit. Potential Sensor Fan Circulates air around the potential sensors. Draws air and sends it through a duct to the Cooling Fan Motor four PCU cooling fans. Circulation Fan Motor Circulates air. D081/D082 1-42 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 673 ITB. Fine adjusts the position of the 3rd mirror of the 3rd Mirror Motor - M optics for M (magenta) during MUSIC adjustment. Rotates the polygon mirror in the laser optics Polygon Mirror Motor unit SM Appendix 1-43 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 674 Cools K development Unit Development Intake Fan: M Cools M development Unit Development Intake Fan: C Cools C development Unit Development Intake Fan: Y Cools Y development Unit Drum Cleaning Motor: Y Drives the Y drum cleaning rollers. D081/D082 1-44 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 675 HDD Cooling Fan Motor Cools the HDDs. CPU Fan Cools the CPU on the controller board. SM Appendix 1-45 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 676 Engages the and drives the Cyan toner pump to pull Toner Pump Clutch: C toner from the Cyan STC. Engages the toner supply coils in the sub hopper of Toner Supply Clutch: C the Cyan PCU to send toner to the development unit below. D081/D082 1-46 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 677 Controls the motors that drive the OPC drums and PCB9 Motor Board) ITB. Performs: 1) Image processing control, 2) GW PCB10 controller interface, 3) peripheral timing control. Processes data from the Y, M, C, K, potential PCB11 Potential Sensor Board sensors. SM Appendix 1-47 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 678 4) GW controller I/F, 5) PCB20 VBCU Peripheral timing control. The I/O control board controls 1) Input/output ports for all sensors, motor, solenoids, 2) drivers, 3) high voltage power supply for PWM, and 4) analog input signals. D081/D082 1-48 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 679 Rear Laser Synchronization Detector Board for PCB32 LSDB: K Rear Laser Diode 4. Incorporates the GW architecture, and connects to PCB33 Controller Board the BICU and PCI I/F. All the options for the printer are controlled by this board. SM Appendix 1-49 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 680 Cyan PCU. Eliminates electrical charge and neutralizes the Quenching Lamp: M surface of the drum in the Magenta PCU. Eliminates electrical charge and neutralizes the Quenching Lamp: Y surface of the drum in the Yellow PCU. D081/D082 1-50 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 681 Detects the leading edge of each sheet of paper from Paper Feed Sensor: the pick–up roller of tray (middle tray) and switches Tray 2 off the pick–up roller solenoid so the pick–up roller lifts. SM Appendix 1-51 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 682 Lift Sensor: Tray 3 tray) has reached the correct height for paper feed and then switches off the tray 3 (bottom tray) lift motor. D081/D082 1-52 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 683 1, 2, and 3 and signals a jam if Sensor - Tray 1 the edges do not pass at the prescribed time. Paper End Sensor - Detects when the last sheet is fed from tray 1. Tray 1 SM Appendix 1-53 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 684 Sensor - Tray 1 passes. Signals 100% paper remaining until activated. Paper Height Sensor Signals 50% paper remaining when the actuator on the left rail of the right tray in the tandem tray passes. D081/D082 1-54 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 685 Sensor 1 the duplex unit below. Signals a jam if the paper does not arrive at or reach the sensor location at the prescribed time. SM Appendix 1-55 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 686 Guide Plate Position Monitors the opened/closed status of the guide plate. Sensor Relay Sensor Detects jams at the top of the vertical paper path. D081/D082 1-56 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 687 Monitors the amount of toner in the developer/toner TD Sensor: M mixture in the development unit of the Magenta PCU. Monitors the amount of toner in the developer/toner TD Sensor : K mixture in the development unit of the Black PCU. SM Appendix 1-57 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 688 Reads the potential sensor pattern from the surface Potential Sensor: Y of the drum in the yellow PCU. Laser Unit A sensor pair that reads the temperature in the optics S67/S68 Temperature Sensor unit. The readings are used in MUSIC processing. D081/D082 1-58 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 689 Sensor paper arrives at the prescribed time. Detects jams at the fusing exit by confirming that Fusing Exit Sensor paper leaves at the prescribed time. LCT Relay Sensor Confirms whether the LCT is set correctly. SM Appendix 1-59 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 690 Flashes to show the user which lever to release to LED2 (LED) remove a paper jam from the fusing rollers. Fusing Exit Sensor Flashes to show the user which lever to release to LED3 (LED) remove a paper jam from the fusing unit. D081/D082 1-60 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 691 Separation Roller SOL6 separation roller in contact with the feed roller until Solenoid – Tray 1 the leading edge of the sheet feeds to the paper feed sensor. SM Appendix 1-61 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 692 Duplex Junction Gate Controls the opening and closing of the duplex SOL11 Solenoid junction gate at the mouth of the inverter unit. D081/D082 1-62 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 693 Raises and lowers the C charge roller cleaning roller. Solenoid: C Charge Cleaning SOL 18 Raises and lowers the M charge roller cleaning roller. Solenoid: M Duplex Inverter SOL 19 Operates the duplex inverter junction gate. Solenoid SM Appendix 1-63 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 694 Paper Size Switch: manually), and signals the paper size with a simple Tray 3 5–digit binary code. Mounted at the upper left corner of the front door, Interlock Switches detect when the door is opened and closed. D081/D082 1-64 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 695 Thermostats (Pressure TS1/S2 cuts the circuit if the pressure roller fusing lamp Roller) overheats. Thermostats (Fusing Monitors the temperature of the fusing belt and cuts TS3/4 Belt) the circuit if the heating roller fusing lamp overheats. SM Appendix 1-65 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 696: Adf

    Raises and lowers the pick-up roller. Raises and lowers the bottom under the original Bottom Plate Lift Motor stack. Component Function Controls the ADF and communicates with the main PCB1 ADF Main Board main machine boards. D081/D082 1-66 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 697 Original A4 Detection Detects paper longer than 291 mm (11.5 in.) on Sensor the original table. Original B5 Detection Detects paper longer than 240 mm (9.5 in.) on Sensor the original table. SM Appendix 1-67 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 698 (book mode). Signals the CPU when the DF is opened and closed (for platen mode) so that the original size APS Start Sensor sensors in the main machine can check the original size. D081/D082 1-68 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 699: Appendix: Pm Tables

    APPENDIX: PM TABLES R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew None WWW.SERVICE-MANUAL.NET...
  • Page 700 WWW.SERVICE-MANUAL.NET...

  • Page 701: Main Machine

    Symbol Key for PM Tables Inspect. Clean, replace, or lubricate as needed. Cleaning required. Replacement required. Lubrication required with: Grease KS660B (D0149800) Heat Resisting Grease MT-78 Launa Oil 40 Lubricant Powder B1329700 G104 Yellow Toner (D0159500) Zinc Stearate (D0159501) SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 702: Main Machine Pm Parts

    Optical cloth 3rd Mirror Optical cloth Scanner Rails Alcohol then dry cloth Exposure glass Exposure Glass cleaner Toner Shield Glass Optical cloth APS Sensor Dry cloth Exposure glass ADF Exposure Glass cleaner Dust Filters Blower brush D081/D082 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 703 Replace YMC Units* together Cushion Wire T1.5* Cleaner Grid Assy* Cleaner Corona Wire Assy* Drum Charge Corona Wire* Grid Drum Charge Wire* Drum Cleaning YMC:150K Blade K:200K Drum Lubricant Blade YMC:150K K:200K Drum Lubricant Bar (x2)* SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 704 The lubricant bar is the same for both K and YMC PCUs when replaced as an individual part. However, the drum lubricant bar assembly which contains the springs is not the same. The K assembly is clearly marked "K" to prevent installation of the wrong type in a PCU. D081/D082 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 705 ITB Cleaning Blade These items are ITB Lubricant Bar always replaced ITB Lubricant Blade as a set. ITB Lubricant Brush Roller PTR Unit PTR (Paper Transfer Roller) PTR Cleaning Blade PTR Lubrication Bar Paper Transfer Discharge Plate SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 706 Fusing Belt Stripper Plate I, C Thermistors I, C Dry cloth Upper Entrance Guide Plate Damp cloth (alcohol) Lower Entrance Guide Plate Gears : The lubrication points for the fusing unit are described in the "Lubrication Points" section. D081/D082 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 707 Service Life: 1000K Paper Feed Rollers Replace if jams, (Tray 1 to Tray 3) double-feeds occur with increasing frequency. Separation Rollers (Tray 1 to Tray 3) Grip Roller (Drive Dry cloth Roller) Paper Feed Sensor Blower brush SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 708 PAPER EXIT 150K 300K 450K 600K Note Heat Dissipation Roller Alcohol, dry cloth Inspect, replace if Exit Anti-Static Brush deformed. Paper Exit Rollers (Upper, Alcohol, dry cloth Lower) Paper Exit Sensor Blower brush Transport Rollers Blower brush D081/D082 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 709 The service technician can collect the full bottle at the next scheduled service call. This arrangement eliminates EM visits in response to SC484 (Used Toner Bottle Full) errors. SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 710: Adf Pm Parts

    White Guide Plate Alcohol, or dry cloth Sensors Blower brush Platen Cover Sheet Water or alcohol Drive Gears Grease G501 Transport Belt Entrance Roller White Platen Roller Water or alcohol Pre-Scanning Roller Scanning Roller Exit Roller D081/D082 2-10 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 711: Lct B473

    Inspect and clean every 350K. guide plate Grip roller Inspect and clean every 350K. 2.1.3 LCT D350 500K 1000K Note Paper feed roller x3 Pick-up rollers x3 Separation rollers x3 Transport guide plate Grip rollers (drive, idle rollers) SM Appendix 2-11 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 712: Multi-Folding Unit Fd5000 (D454)

    Alcohol, clean cloth Anti-static brush Shafts Lubricate with silicone oil if noisy. Sensors Blower brush Positioning roller Inspect for scratches or nicks Fold rollers (1st, 2nd, 3rd) Alcohol, clean cloth Crease rollers (drive, idle roller) D081/D082 2-12 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 713: Ring Binder (D392)

    Damp cloth Switchback Unit Anti-static brushes Blower brush Switchback area sensors Blower brush Drive rollers, idle rollers Damp cloth Binder Unit Paddle roller Blower brush Transport path sensors Blower brush Driver rollers, idle rollers Damp cloth SM Appendix 2-13 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 714 Blower brush Print an SMC report with Corner SP5990. Stapler Replace the unit if the staple count is 500K. Print an SMC report with Booklet SP5990. Stapler Replace the unit if the staple count is 200K. D081/D082 2-14 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 715: Punch B702

    Feed Belt Replace as a set. Pick-up Roller Replace as a set. Separation Roller Replace as a set. Driver Rollers Damp clean cloth. Idle Rollers Damp clean cloth. Discharge Brush Damp clean cloth. Sensors Blower brush. SM Appendix 2-15 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 716: 3000-Sheet Finisher B830

    Lubricate with silicone oil if noisy. Sensors Blower brush. Jogger fences Make sure that the screws are tight. Staple waste Empty staple waste. hopper 2.1.10 PUNCH B831 300K 450K 600K Note Punch Waste Remove and empty Hopper D081/D082 2-16 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 717: Cover Interposer Tray B835

    The PM interval is for the number of sheets that have been fed. 60 K As Needed Note Drive rollers Dry cloth Idle rollers Dry cloth Feed belt Separation roller Pick-up roller Sensors Blower brush. Lubricate with a very small amount of Drive gears G501. SM Appendix 2-17 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 718: Lubrication Points

    Lubrication Points 2.2 LUBRICATION POINTS 2.2.1 OPC, ITB REPLACEMENT Be sure to apply Lubricant Powder B1329700 before re-installing the drum [A] or ITB [B]. For more, please refer to "Replacement and Adjustment". D081/D082 2-18 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 719: Fusing Unit

    Lubrication Points 2.2.2 FUSING UNIT Lubricate gears [2] and [5] at every 150K. Lubrication applied to these gears will lubricate the other gears during fusing unit operation. SM Appendix 2-19 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 720 Lubrication Points Lubricate all bearings after replacement of the hot roller, pressure roller, and/or heating roller. D081/D082 2-20 SM Appendix WWW.SERVICE-MANUAL.NET...

  • Page 721: Development Unit

    Points [A] and [B] are the lubrication points on the development unit. Apply a thin layer of Grease KS660B around the surface at [A] as shown. Apply a thin layer of Grease KS660B around the surface at [B] as shown. SM Appendix 2-21 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 722 WWW.SERVICE-MANUAL.NET...
  • Page 723 APPENDIX: SERVICE CALL CONDITIONS R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew 08/02/2010 Added SC285 05/04/2011 Updated SC402 –...
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  • Page 725: Appendix: Service Call Conditions

    Harness between scanner motor and SIOB disconnected or broken. SIOB defective Scanner home position error 2 SC121 The scanner home position sensor did not go ON after the scanner moved forward 6 mm and the feeler entered the HP sensor. SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 726 Service Call Tables Scanner motor harness loose, broken, defective Scanner motor defective Scanner HP sensor disconnected, defective SIOB defective Black level detection error SC141 During AGC the value for black level was not within ±3 of the prescribed value. SBU defective Harness defective Check harnesses between SBU and IPU IPU defective...
  • Page 727 Defective BICU board The IPU fails to configure or initialize the DRAM. SC161-3 Defective BICU board Illegal Copy Prevention Error SC165 An abnormality was detected with the ICIB board at power on. ICIB connected incorrectly ICIB defective SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 728 Service Call Tables Scanner fan lock (left fan) SC180 The fan motor next to the SIOB did not switch on within 10 sec. after the CPU issued the ON signal. Fan defective Foreign object interfering with operation of fan Motor harness loose, disconnected, or broken SIOB defective Scanner fan lock: lamp stabilizer SC181...
  • Page 729 The black level average of R, G or B is not within range (2 to 62). SC187 0 < Calibrated Black data level < 255(10bit). Turn off the machine. Make sure CN210 and CN220 are connected securely. Turn on the machine. SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 730 Service Call Tables CIS white level error The shading data peak detected from the CIS is abnormal. SC188 CIS defective Make sure CN210 and CN220 are connected firmly. Replace the CIS. CIS gray balance adjustment error The adjustment error occurs during the test after adjusting the gray balance.

  • Page 731: Sc Codes Group 2: Exposure

    Harness to polygon motor driver board disconnected, defective Polygon motor defective Polygon motor driver board defective SC210 Laser beam detection error: K (Black) SC211 Laser beam detection error: Y (Yellow) SC212 Laser beam detection error: M (Magenta) SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 732 Service Call Tables SC213 Laser beam detection error: C (Cyan) The laser synchronization sensor failed to detect the beginning and end of the laser beam flash for the designated color onto the polygon mirror while the mirror is rotating at the prescribed number of revolutions.
  • Page 733 LD other than LD0. Harness between the laser synchronizing detector and I/F unit is disconnected, defective Check all connections between LD unit, LDB, IPU LD unit LDB defective IPU defective SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 734 Service Call Tables Laser synchronization detector error: M leading edge: LD0 SC224 While the polygon motor is rotating normally, no synchronizing detection signal is output for LD0 magenta, leading edge. Harness between the laser synchronizing detector and I/F unit is disconnected, defective Check all connections between LD unit, LDB, IPU LD unit...
  • Page 735 After the start of timing to create the black image, the PFGATE register of the GAVD did not assert. Harness between the VBCU and LDB unit disconnected, loose, or defective. LD unit defective IPU defective Controller board disconnected, defective HDD defective SM Appendix 3-11 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 736 Service Call Tables FGATE error: Feedback remains HIGH for Y write SC232 After the start of timing to create the yellow image, the PFGATE register of the GAVD did not assert. Harness between the VBCU and LDB unit disconnected, loose, or defective.
  • Page 737 After the start of timing to create the cyan image, the PFGATE register of the GAVD does not assert. Harness between the VBCU and LDB unit disconnected, loose, or defective. LD unit defective IPU defective Controller board disconnected, defective HDD defective SM Appendix 3-13 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 738 Service Call Tables SC240 LD error: K SC241 LD error: Y SC242 LD error: M SC243 LD error: C An error occurred at the LD error terminal of the K, Y, M, or C LD driver after initialization of the LD because the power to the LD was higher or lower than the prescribed limit.
  • Page 739 ITB not installed correctly. ITB defective Optical unit installed incorrectly Optical unit defective SC285 MUSIC Continuous Failure ⇒ The MUSIC adjustment failed after four attempts. ITB installed incorrectly ITB surface scoured, scratched MUSIC sensors dirty, defective SM Appendix 3-15 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 740: Sc Codes Group 3: Image Development - 1

    Service Call Tables 3.1.3 SC CODES GROUP 3: IMAGE DEVELOPMENT – 1 SC300 Drum charge corona wire error: K The output of the charge corona wire of the black PCU is abnormal. CGB power pack connection loose, broken defective Check CGB power pack connection to BCU CGB power pack defective BCU defective Replace OPC drum...
  • Page 741 After the M, C, or Y drum started to rotate, the feedback for the charge unit of the color dropped below 0.3V. Make sure that the settings of SP2202 are at the defaults. Check harness connections between charge roller and transfer power pack. Defective charge roller Defective power pack SM Appendix 3-17 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 742 Service Call Tables SC316 Drum charge error: K SC317 Drum charge error: M SC318 Drum charge error: C SC319 Drum charge error: Y Drum charge output voltage (Vpp) exceeded 2.8 kV. Check the connections of the charge unit of the PCU where the problem occurred.
  • Page 743 The PLL lock signal remained HIGH or LOW for longer than the prescribed time for the K, M, C, or Y, development motor. Development motor shaft locked, blocked by obstruction Development motor defective DRB defective SC336 Developer set error: K SC337 Developer set error: M SM Appendix 3-19 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 744 Service Call Tables SC338 Developer set error: C SC339 Developer set error: Y The value of Vcnt is set at the maximum or minimum setting when the TD sensor is initialized. Open the front door. Pull out the film seal from the black, magenta, cyan, or yellow developer bottle.
  • Page 745 (SP3251-2 Tnr Supply Time - Sub Hopper CL: M) exceeded the threshold of 65K ms. Toner end sensor cleaning spring broken, mechanism defective Toner end sensor loose, broken, or defective Replace toner supply unit SM Appendix 3-21 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 746 Service Call Tables Toner Supply Error 3: C The machine detected 10 times that the amount of toner applied to create the cyan ID sensor pattern on the drum between sheets SC358 (SP3101-3 ID Pattern Display - Applied C) was less than the minimum threshold setting (0.0 mg/cm ).
  • Page 747 A drawer connector (located on the rear of a development unit) disconnected, loose, defective TD sensor defective, replace the PCU Note: The TD sensor cannot be replaced independently. The PCU must be replaced if the TD sensor is defective. SM Appendix 3-23 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 748 Service Call Tables SC372 TD sensor adjustment error: K SC373 TD sensor adjustment error: M SC374 TD sensor adjustment error: C SC375 TD sensor adjustment error: Y During TD sensor initialization with SP3801, the output value of the black, magenta, cyan, or yellow TD sensor is not within the range of 2.5±0.2V TD harness sensor disconnected, loose or defective Harness between TD sensor and drawer disconnected, defective...

  • Page 749: Sc Codes Group 4: Image Development - 2

    The amount of toner applied to create the magenta ID sensor pattern SC403 between sheets (SP3101-2 ID Pattern Display - Applied: M) exceeded the maximum threshold of 0.7 mg/cm due to an over supply of magenta toner. Magenta toner supply unit defective SM Appendix 3-25 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 750 Service Call Tables ID Sensor Pattern Maximum Coverage Error 3: C The amount of toner applied to create the cyan ID sensor pattern SC404 between sheets (SP3101-3 ID Pattern Display - Applied: C) exceeded the maximum threshold of 0.7 mg/cm due to an over supply of cyan toner.
  • Page 751 (SP3251-3 Tnr Supply Time - Sub Hopper CL: C) was less than or equal to the threshold of 65K ms. Toner shield glass dirty Development unit defective Image transfer unit defective SM Appendix 3-27 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 752 Service Call Tables ID Sensor Pattern Minimum Coverage Error 4: Y The machine detected 10 times that the amount of toner applied to create the yellow ID sensor pattern on the drum between sheets SC409 (SP3101-4 ID Pattern Display - Applied Y) was less than the minimum threshold setting (0.2 mg/cm ).
  • Page 753 Always clean these with a clean cloth moistened with alcohol as described in the PM table. SM Appendix 3-29 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 754 Service Call Tables SC420 Potential sensor error: Vd Adjustment K SC421 Potential sensor error: Vd Adjustment M SC422 Potential sensor error: Vd Adjustment C SC423 Potential sensor error: Vd Adjustment Y The development potential of the drum before exposure (Vd) cannot be adjusted to within ±8 V of the target voltage (-900V).
  • Page 755 (-500 to -800) Potential sensor dirty Potential sensor defective Charge roller defective Charge power pack defective OPC defective SC440 Image transfer power pack error: K SM Appendix 3-31 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 756 Service Call Tables SC441 Image transfer power pack error: M SC442 Image transfer power pack error: C SC443 Image transfer power pack error: Y An interrupt checks the status of the power pack every 10 ms. This SC is issued if the VBCU detects a short in the power pack for K, M, C, or Y. Transfer belt damaged, insulation damaged Insulation on high voltage cable damaged Another hot point inside the machine has damaged insulation...
  • Page 757 PTR lift mechanism error The PTR was not detected at the home position within 2 sec. after the SC452 PTR lift motor turned on. PTR HP sensor dirty, disconnected, defective PTR lift motor disconnected, defective SM Appendix 3-33 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 758 Service Call Tables PTR motor error The lock signal from the paper transfer motor was not detected within 1 sec. after the motor switched on. SC455 Motor disconnected PTR shaft locked, needs cleaning, blocked by obstruction Drive shaft of the ITB locked and overloaded, needs cleaning, or blocked by obstruction DRB disconnected, defective Separation power pack output error...
  • Page 759 Motor harness loose, broken, defective Motor defective Used toner bottle full The toner full sensor has detected that the used toner bottle is full. SC484 Remove the used toner bottle Empty the used toner bottle and reinstall it SM Appendix 3-35 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 760 Service Call Tables Used toner bottle motor error The lock signal of the used toner bottle motor remains HIGH for more SC485 than 600 ms. Used toner bottle harness loose, broken, defective Used toner bottle motor defective Used toner bottle set error The set sensor of the used toner bottle remains LOW for more than 500 SC487 ms.
  • Page 761 The thermistor output of the temperature and humidity sensor above the M PCU was not within the prescribed range (0.5V to 4.2V) SC497 Temperature and humidity sensor harness disconnected, loose, defective Temperature and humidity sensor defective SM Appendix 3-37 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 762 Service Call Tables Temperature and humidity sensor error: Toner Bottle The thermistor output of the temperature and humidity sensor below the used toner bottle was not within the prescribed range (0.5V to 4.2V) SC498 Temperature and humidity sensor harness disconnected, loose, defective Temperature and humidity sensor defective ITB encoder sensor error...

  • Page 763: Sc Codes Group 5: Paper Feed

    This SC will not be displayed until the operator has pulled the tray out and pushed it in three times. If the operator turns the machine OFF/ON before the third opening and closing of the tray, this three-count is reset. SM Appendix 3-39 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 764 Rear fence motor defective or poor connection Paper or other obstacle interfering with operation of the sensors Paper or other obstacle trapped between tray and motor Motor mechanical overload due to obstruction Return sensor or HP sensor defective or dirty D081/D082 3-40 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 765 Paper or other obstacle interfering with operation of the sensors or motor Return sensor or HP sensor defective, dirty, or disconnected Paper or other obstacle has jammed mechanism HP sensor connector disconnected or defective HP sensor defective SM Appendix 3-41 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 766 Service Call Tables Duplex jogger motor error 2 When the jogger fence moves from the home position, the jogger fence HP sensor does not turn off even if the jogger motor has moved the jogger fence 153.5 mm. Jogger fence motor defective or poor connection SC516 Paper or other obstacle interfering with operation of the sensors or motor...
  • Page 767 Fusing unit intake fan error The lock signal remained HIGH for 5 sec. while the fan that draws air out of the fusing unit was operating. SC533 Fan harness disconnected, damaged Fan blocked by an obstruction Fan damaged SM Appendix 3-43 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 768 Service Call Tables Fusing exit fan error The machine detected a fan lock signal 5 times at 1 sec. intervals. This indicates that the fan is not operating and the machine stops. SC533-1 Fan connection loose, broken, defective Fan is blocked by an obstruction Fan motor is defective Duplex unit fan error A lock signal remained HIGH for 5 sec.
  • Page 769 Thermistor installed incorrectly Thermistor defective Heating roller thermistor (center) error 2 The thermistor at the center of the heating roller detected an abnormally SC543 high temperature (over 250°C) Do SP5810 to cancel the SC fusing code. SM Appendix 3-45 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 770 Service Call Tables TRIAC short, AC drive board defective VBCU defective Heating roller thermistor (center) error 3 The thermistor detected a temperature over 260°C. SC544 Do SP5810 to cancel the SC fusing code. TRIAC short, AC drive board defective VBCU defective Lamp remains on After hot roller reaches warm-up temperature, the center fusing lamps in the heating roller remained on at full capacity after reaching the warm-up...
  • Page 771 TRIAC short, AC drive board defective VBCU defective Heating roller thermistor 3 (side): hardware error The thermistor detected a temperature over 260°C. SC550 Do SP5810 to cancel the SC fusing code. TRIAC short, AC drive board defective VBCU defective SM Appendix 3-47 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 772 Service Call Tables Pressure roller thermistor error 1 The temperature measured by the pressure roller thermistor did not reach 0°C after 10 attempts. SC551 Do SP5810 to cancel the SC fusing code. Loose connection of the pressure roller thermistor Thermistor positioned incorrectly Defective pressure roller thermistor Pressure roller thermistor error 2 After the main switch is turned on or the cover is closed, the heating roller...
  • Page 773 The paper cooling job time sensor detected paper late for 3 counts. Remove the paper that is jammed in the fusing unit. Make sure that the fusing unit is clean and has no obstacles in the paper feed path. SM Appendix 3-49 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 774 Service Call Tables Heating roller non-contact thermistor error 1 The temperature measured by the heating roller thermistor (non-contact) on the end of the heating roller did not reach the prescribed warm-up SC561 temperature within 1 sec. Loose, broken, damaged connector Defective thermistor Heating roller non-contact thermistor error 2 After the main switch is turned on or the cover is closed, the heating roller...
  • Page 775 SC569 Pressure roller lift sensor connection loose, broken, damaged Clean the pressure roller lift sensor Pressure roller lift harness loose, broken, damage Pressure roller lift motor blocked by an obstruction Pressure roller lift motor defective SM Appendix 3-51 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 776 Service Call Tables Development intake fan error Fan motor not operating correctly. SC570 Fan harness loose, broken, defective Fan overload due to physical obstruction Fan motor defective Ozone exhaust fan (FC) error The fan of the middle ozone filter box not operating correctly. SC571 Fan harness loose, broken, defective Fan overload due to physical obstruction...
  • Page 777 Tray 1 lift motor error An error was detected in the operation of the lift motor for Tray 1 (tandem tray). SC599 Motor harness loose, broken, defective Motor overload due to an obstruction Motor defective SM Appendix 3-53 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 778: Sc Codes Group 6: Device Communication

    Service Call Tables 3.1.6 SC CODES GROUP 6: DEVICE COMMUNICATION ADF communication error A BREAK signal occurs after the machine detects the ADF, or a communication timeout occurs. ADF board harness loose, broken, defective SC620 CNB board harness loose, broken, defective BCU board harness loose, broken, defective ADF defective CNB defective...
  • Page 779 ACK/NAK signal was not received within 100 ms after a data frame was sent and three retries failed. SC626 Check the DTMB harness connections at the DTMB and VBCU DTMB defective VBCU defective PSU defective SM Appendix 3-55 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 780 Service Call Tables VBCU-DTMB (TMB) communication error Communication between the VBCU and TMC was interrupted. An ACK/NAK signal was not received within 100 ms after a data frame was sent and three retries failed. SC627 DTMB harness loose, broken, defective DTMB defective VBCU defective PSU defectiv...
  • Page 781 SC687 The VBCU does not receive a memory address command from the controller 120 seconds after paper is in the position for registration. Turn the machine power OFF/ON Check the controller board connections Controller defective SM Appendix 3-57 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 782: Sc Codes Group 7: Peripherals

    Service Call Tables 3.1.7 SC CODES GROUP 7: PERIPHERALS ADF original pickup operation error SC701 Even though the pickup motor is rotating clock-wise, the pickup roller home position sensor cannot detect the position of the pickup roller. Pickup roller HP sensor harness loose, disconnected, defective Pickup roller HP sensor defective Pickup motor harness loose, disconnected, defective Pickup motor defective...
  • Page 783 2nd failure causes this SC code. SC724 Stapler hammer motor overloaded due to obstruction, jammed staple, number of sheets exceeds limit for stapling Stapler hammer motor disconnected, defective Staple hammer motor HP sensor disconnected, defective SM Appendix 3-59 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 784 Service Call Tables Finisher exit guide plate motor error (D373/D374, B830) After moving away from the guide plate position sensor, the exit guide is not detected at the home position within the prescribed time. The 1st detection failure causes a jam error, and the 2nd failure causes this SC SC725 code.
  • Page 785 600 ms. The 1st failure causes this SC code. SC731 Upper transport motor disconnected, defective Finisher connection to upper transport motor loose, defective Upper transport motor blocked by an obstruction Upper transport motor defective Finisher main board defective SM Appendix 3-61 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 786 Service Call Tables Shift Tray Exit Motor: 3K Finisher B830 The shift tray exit motor is not operating. SC732 Motor harness loose, broken, defective Motor is blocked by an obstruction Motor defective Finisher main control board defective Stapler Exit Motor: B830 The stapler exit motor is not operating.
  • Page 787 Junction gate did not leave the home position within the specified time Pre-Stack Transport Motor Error: B830 The pre-stack transport motor is not operating. SC737 Motor harness loose, broken, defective Motor is blocked by an obstruction Motor defective Finisher main control board defective SM Appendix 3-63 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 788 Service Call Tables Pre-Stack Junction Gate Release Motor Error: B830 The pre-stack junction gate release HP sensor did not detect the gate at the home position within 200 ms after two attempts. -or- The HP sensor twice detected the gate at the home position for more SC738 than 200 ms after it was supposed to open.
  • Page 789 The rear stapler unit saddle-stitch motor does not start operation within the specified time. The 1st detection failure causes a jam error, and the SC744 2nd failure causes this SC code. Rear motor disconnected, defective Rear motor overloaded due to obstruction SM Appendix 3-65 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 790 Service Call Tables Feed-Out Belt Motor Error (D373/D374, B830) The stack feed-out belt HP sensor does not activate within the specified SC745 time after the stack feed-out belt motor turns on. The 1st detection failure causes a jam error, and the 2nd failure causes this SC code. If the motor is operating Stack feed-out HP sensor harness loose, broken, defective Stack feed-out HP sensor defective...
  • Page 791 Rear stack plate HP sensor harness loose, broken, defective Rear stack plate HP sensor defective If the motor is not operating: Motor blocked by an obstruction Motor harness loose, broken, defective Motor defective Booklet finisher main board defective SM Appendix 3-67 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 792 Service Call Tables Finisher tray 1 (upper tray lift) motor error (D373/D374) The upper tray paper height sensor does not change its status with the specified time after the tray raises or lowers. The 1st detection failure causes a jam error, and the 2nd failure causes this SC code. SC750 Tray lift motor disconnected, defective Upper tray paper height sensor disconnected, defective...
  • Page 793 The 1st detection failure causes a jam error, and the 2nd SC761 failure causes this SC code. Folder plate HP sensor disconnected, defective Folder plate motor disconnected, defective Folder plate motor overloaded due to obstruction. SM Appendix 3-69 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 794 Service Call Tables Punch movement motor error (D373/D374) Occurs during operation of the punch unit. The 1st detection failure SC763 causes a jam error, and the 2nd failure causes this SC code. Motor harness disconnected, loose, defective Motor defective Paper position sensor slide motor error (D373/D374) Occurs during operation of the punch unit.
  • Page 795 Stack junction mechanism overloaded due to an obstruction SC767 Stack junction gate HP sensor connector loose, broken, defective Stack junction gate HP sensor defective Stack junction gate motor connector loose, broken, defective Stack junction gate motor defective Main control board defective SM Appendix 3-71 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 796 Service Call Tables Cover Interposer Lift Motor 1 Error In the first tray: The upper limit sensor did not detect the bottom plate within the specified time after the lift motor switched on to lift the bottom plate. SC770 The lower limit sensor did not direct the bottom plate within the specified time after the lift motor switched on to lower the bottom plate.
  • Page 797 Note: In both cases, 1 error count indicates a jam, 2 error counts cause this SC code. The pick-up motor, pick-up roller HP sensor harnesses, connectors were loose, broken, defective Pick-up motor overload due to an obstruction Pick-up motor defective Pick-up roller HP sensor defective SM Appendix 3-73 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 798 Service Call Tables Jogger Top Fence Motor: 3K Finisher B830 The top fence HP sensor detected that: The top fence did not arrive at the home position within the specified SC775 number of pulses. -or- The top fence failed to leave the home position within the specified number of pulses.
  • Page 799 2nd occurrence causes this SC code. SC778-3 Top tray JG HP sensor dirty Sensor harness or connector loose, broken, defective Top tray JG motor harness or connector loose, broken, defective Sensor defective Motor or motor drive board defective SM Appendix 3-75 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 800 Service Call Tables Entrance JG Motor Multi Folder (D454) The entrance junction gate HP sensor did not detect the entrance junction gate at (or out of) its home position. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code. SC778-4 Entrance JG HP sensor dirty Sensor harness or connector loose, broken, defective...
  • Page 801 2nd occurrence causes this SC code. SC783-1 2nd stopper HP sensor dirty Sensor harness or connector loose, broken, defective 2nd stopper motor harness or connector loose, broken, defective Sensor defective Motor or motor drive board defective SM Appendix 3-77 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 802 Service Call Tables 3rd Stopper Motor Error Multi Folder (D454) The 3rd stopper HP sensor did not detect the 3rd stopper in (or out of) its home position within the prescribed time. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code. SC783-2 3rd stopper HP sensor dirty Sensor harness or connector loose, broken, defective...
  • Page 803 2nd occurrence causes this SC code. SC783-8 Dynamic roller HP sensor dirty Sensor harness or connector loose, broken, defective Dynamic roller lift motor harness or connector loose, broken, defective Sensor defective Motor or motor drive board defective SM Appendix 3-79 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 804 Service Call Tables Registration Roller Release Motor Error Multi Folder (D454) The registration roller HP sensor did not detect the registration roller in (or out of) its home position within the prescribed time. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code.
  • Page 805 2nd occurrence causes this SC code. SC783-12 Positioning roller HP sensor dirty Sensor harness or connector loose, broken, defective Positioning roller motor harness or connector loose, broken, defective Sensor defective Motor or motor drive board defective SM Appendix 3-81 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 806 Service Call Tables FM2 Direct-Send JG Motor Multi Folder (D454) The direct-send JG HP sensor did not detect the direct-send JG in (or out of) its home position within the prescribed time. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code.
  • Page 807 The motor drive PCB detected an error at the motor due to overload, SC789 overheating. Paper cannot exit at proof tray. Motor, motor drive board defective Important: The S792-** SC Codes apply to the Ring Binder D392. SM Appendix 3-83 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 808 Service Call Tables Junction gate error Detected at HP after the time prescribed to leave the HP had elapsed (more than 36 pulses) (1 detection, jam, twice detected, SC error) -or- Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 22 pulses) (1 detection, jam, twice detected, SC SC792-1 error)
  • Page 809 Not detected at HP at 400 ms after the DC motor turned on Punch motor (M304) connector loose, broken, defective Motor overload Motor defective Punch HP sensor (S302) connector loose, broken, defective, or sensor defective Punch encoder sensor (S303) connector loose, broken, defective, or sensor defective SM Appendix 3-85 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 810 Service Call Tables Paddle roller HP error Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) -or- Detected at HP after the time prescribed to leave the HP had elapsed SC792-5 (more than 400 ms) (1st detection, jam, 2nd detection, SC error) Paddle roller lift motor (M603) connector loose, broken, defective...
  • Page 811 SC792-8 (more than 400 ms) (1st detection, jam, 2nd detection, SC error) Stack tamper motor (M607) connector, loose, broken, defective Motor defective Motor overload Stack tamper HP sensor (S612) connector loose, broken, defective Sensor defective SM Appendix 3-87 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 812 Service Call Tables Pre-bind jogger clamp HP error Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) -or- Detected at HP after the time prescribed to leave the HP had elapsed SC792-9 (more than 400 ms) (1st detection, jam, 2nd detection, SC error) Spine clamp motor (M605) connector loose, broken, defective...
  • Page 813 SC792-12 (more than 400 ms) (1st detection, jam, 2nd detection, SC error) Alignment pin motor (M602) connector loose, broken, defective Motor overload Motor defective Alignment pin HP sensor (S604) connector loose, broken, defective Sensor defective SM Appendix 3-89 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 814 Service Call Tables Pre-bind jogger shutter error Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) -or- Detected at HP after the time prescribed to leave the HP had elapsed SC792-13 (more than 400 ms) (1st detection, jam, 2nd detection, SC error) Shutter motor (M608) connector loose, broken, defective...
  • Page 815 SC792-16 (more than 1500 ms) (1st detection, jam, 2nd detection, SC error) Clamp unit motor (M701) connector loose, broken, defective Motor overload Motor defective Clamp unit HP sensor (S701) connector loose, broken, defective Sensor defective SM Appendix 3-91 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 816 Service Call Tables Spine alignment error During pin alignment operation, the pin did not reach the up position or return to the home position with the prescribed time (400 ms), and one retry failed within the same time limit. Alignment pin motor (M602) connector loose, broken, defective SC792-17 Motor overload Motor defective...
  • Page 817 (more than 2125 pulses) (1st detection, jam, 2nd detection, SC792-20 SC error) Output belt 1 motor (M401) connector loose, broken, defective Motor overload Motor defective Output belt 1 HP sensor (S401) connector loose, broken, defective Sensor defective SM Appendix 3-93 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 818 Service Call Tables Output belt 2 HP error Detected at HP after the time prescribed to leave the HP had elapsed (more than 200 pulses) (1st detection, jam, 2nd detection, SC error) -or- Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 3130 pulses) (1st detection, jam, 2nd detection, SC792-21 SC error)
  • Page 819 (1st detection jam, 2nd detection SC error) Stacker HP sensor (S501) connector loose, broken, defective, or sensor defective Stacker height HP sensor (S502) connector loose, broken, defective, or sensor defective Stacker detect sensor (S504) loose, broken, defective, or sensor defective SM Appendix 3-95 D081/D082 WWW.SERVICE-MANUAL.NET...

  • Page 820: Sc Codes Group 8: Overall System

    Service Call Tables 3.1.8 SC CODES GROUP 8: OVERALL SYSTEM Energy save I/O subsystem error An error was detected in the signal from the ASIC (controller board) which controls the STR (Suspend to RAM) function. Note: STR is a feature of this machine that minimizes energy consumption while the machine is in the energy saver mode.
  • Page 821 USB loader was detected as defective. Note: For more details about this SC code error, execute SP5990 to print an SMC report so you can read the error code list. The error code is not displayed on the operation panel. SM Appendix 3-97 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 822 Service Call Tables 0008 Self-diagnostic Error: CPU: System Call Exception 0612 Self-diagnostic Error: CPU: ASIC Interrupt Error System program defective Controller board defective SC 820 Optional board defective Replace controller firmware Note: For more details about this SC code error, execute SP5990 to print an SMC report so you can read the error code.
  • Page 823 An error was detected for the wireless LAN board (Bluetooth). SC856 Wireless LAN card board defective. PCI connector loose, broken, defective. USB I/F Error The USB driver is unstable and generated an error. SC857 USB board defective Controller board defective SM Appendix 3-99 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 824 Service Call Tables Data Encryption Error 1 SC858 These are errors of the HDD Data Encryption Option D377. Key Acquistion Key could be acquired. Replace the controller board HDD Key Setting Error The key was acquired but the HDD could not be set. Turn the machine power off/on several times.
  • Page 825 HDD is connected but a driver error is detected, or the driver did not respond with the status of the HDD within 30 s. SC860 HDD is not initialized Level data is corrupted HDD is defective (attempt to initialize the HDD with SP5832-001) SM Appendix 3-101 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 826 Service Call Tables HDD re-try failure At power on with the HDD detected, power supply to the HDD is interrupted, after the HDD is awakened from the sleep mode, the HDD is not ready within 30 s. SC861 Harness between HDD and board disconnected, defective HDD power connector disconnected HDD defective Controller board defective...
  • Page 827 Download the correct program for the machine to the SD card SD card error 2: SD card removed The SD card was removed while the machine is on. SC867 Insert the SD card. Turn the machine off and on. SM Appendix 3-103 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 828 Service Call Tables SD card error 3: SD card access SC868 An error occurred while an SD card was in use. SD card not inserted correctly SD card defective Controller board defective Note: You can try to reformat the SD with the SD Formatter Ver. 1.1 Address book data error The address book data cannot be read from the HDD or SD card where it is stored, or the data read from the media is defective.
  • Page 829 An error occurred while the machine deleted data from the HDD. Note: The source of this error is the Data Overwrite Security Unit D377 SC875 running from an SD card. Cycle the machine off/on. Try the operation again. SM Appendix 3-105 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 830 Service Call Tables Log data errors Log data error 1 An error was detected in the handling of the log data at 876-1 power on or during machine operation. This can be caused by switching the machine off while it is operating. Initialize the HDD with SP5832-4 Log data error 2 876-2...
  • Page 831 System firmware updated incorrectly. Flash ROM on controller board defective. Replace controller board. File format converter (MLB) error No response within the prescribed time to a request to access the SC880 MLB. MLB defective Replace MLB SM Appendix 3-107 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 832 Service Call Tables Management area error This is a software error than can occur: At login SC881 When a print job was received When WEB browser was opened Cycle the machine off/on. Software error A software error occurred in the GW controller. SC899 Cycle the machine off/on Update controller firmware...

  • Page 833: Sc Codes Group 9: Miscellaneous

    Mechanical Counter 2 connection loose or defective Mechanical Counter 2 defective Printer Error 1 An internal application error was detected and operation cannot continue. SC920 Software defective, switch off/on, or change the controller firmware Insufficient memory SM Appendix 3-109 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 834 Service Call Tables Printer Error 2: Font error When the printer application started, the specified font could not be SC921 found on the SD card. The specified font is not on the SD card SD card data corrupted Net File function error *GW The NetFile file management on the HDD cannot be used, or a NetFile management file is corrupted and operation cannot continue.
  • Page 835 If this is not the solution for the problem, then initialize the NetFile partition on the HDD with SP5832-11 (HDD Formatting – Ridoc I/F). NetFiles: These are jobs printed from the document server using a PC and DeskTopBinder. Before you initialize the NetFile partition on the HDD, tell the customer: SM Appendix 3-111 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 836 Service Call Tables Received faxes on the delivery server will be erased All captured documents will be erased DeskTopBinder/Print Job Manager/Desk Top Editor job history will be erased Documents on the document server, and scanned documents, will not be erased. The first time that the network gets access to the machine, the management information must be configured again (this will use a lot of time).
  • Page 837 An application did not start after pressing the appropriate key on the operation panel. SC997 Software bug (change the firmware for the application that failed) A RAM or DIMM option required by the application is not installed or not installed correctly. SM Appendix 3-113 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 838 Service Call Tables Application selection error 2 Register processing did not execute for an application within 60 s after the machine was switched on. No applications start correctly, and all SC998 end abnormally. Software bug (change the firmware for the application that failed) A RAM or DIMM option required by the application is not installed or not installed correctly.

  • Page 839: Additional Sc Codes Printed In Smc Reports

    Format the address book by using SP5-832-8. All data in the address book (including the user codes and counters) is initialized) Initialize the user data by using SP5-832-6 and -7 (the user codes and counters are recovered when the main SM Appendix 3-115 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 840 Service Call Tables switch is turned on). Replace the hard disk (the user codes and counters are recovered when the main switch is turned on). Printer error Defective hardware SC920 The printer program cannot be Data corruption continued. Defective software Net file error The management file for net files is corrupted;...
  • Page 841 APPENDIX: SERVICE PROGRAM MODE TABLES R E V I S I O N H I S T O RY P a ge D a t e A d de d /U pd at e d /N ew 03/16/2011 Removed SP1109 (High Adhesion Mode) 04/26/2010 Added NOTE to SP2-222-001 5/10/2011...
  • Page 842 WWW.SERVICE-MANUAL.NET...
  • Page 843 The feature or item is for Japan only. Do not change this value. Long Edge Feed Short Edge Feed Fin1 2000/3000-Sheet Finisher D373/D374 Fin2 3000-Sheet Finisher B830 Fin3 Japan Only. Please ignore. Fin4 Ring Binder D392 SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 844 Group 1000 4.2 GROUP 1000 1001 Lead Edge Reg Adjusts the printing leading edge registration using the trimming area pattern (SP2109-2, Pattern No. 10). [–9 to +9/ 0.1 mm] Specification: 3 ±2mm 1002 Fine Adj LEdge (Thick) Fine adjusts leading edge registration for thick paper (Thick 2, Thick 3). [–9 to +9/ 0.1 mm] 1 Thick 2 Thick 2: 164 to 249.9 g/m...
  • Page 845 1006 Bypass Size Disp Bypass Paper Size Detection Display. Use this SP to display and confirm the size of the paper detected in the by-pass tray if paper is skewing during feeding. [0 to 255/1 mm] SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 846 Group 1000 1007 Duplex Fence Adj Duplex Side Fence Position Adjustment. Allows fine adjustment of the distance between the edges of the sheet and the jogger fences when the fences come together to position the sheet in the duplex unit. [-3 to +3/0.1 mm] 1008 Reg Roller Adj Sets the length of time the paper is force pre-fed and stopped at the registration...
  • Page 847 9 K Drum CL Mtr: Norm2 10 M Drum CL Mtr: Norm2 11 C Drum CL Mtr: Norm2 12 Y Drum CL Mtr: Norm2 13 ITB Motor: Norm2 14 PTR Motor: Norm2 15 Fusing Motor: Norm2 SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 848 Group 1000 1011 Motor Adj.: Norm 1 DFU These SP codes are used to adjust the speed of the motors for Normal speed 1.. [-3 to 3/0/0.1 5 K Dev Motor 6 M Dev Motor 7 C Dev Motor 8 Y Dev Motor 9 K Drum CL Mtr 10 M Drum CL Mtr 11 C Drum CL Mtr...
  • Page 849 7 C Dev Motor 8 Y Dev Motor 9 K Drum CL Mtr 10 M Drum CL Mtr 11 C Drum CL Mtr 12 Y Drum CL Mtr 13 ITB Motor 14 PTR Motor 15 Fusing Motor SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 850 Group 1000 1105 Hot Htg Press Roll Temp DFU [140 to 200/ 170 / 1 deg.] 1 Htg Roll Ctr:Reload 2 Htg Roll Ctr:Idle:Reload 3 Htg Roll Ctr:Wait:Norm 4 Htg Roll Ctr:Wait:Low 5 Htg Roll Ctr:Wait:High 6 Htg Roll Ctr:1-S:Norm1:Normal 7 Htg Roll Ctr:1-S:Norm1:high adhesion 8 Htg Roll Ctr:1-S:Norm2:Normal 9 Htg Roll Ctr:1-S:Norm2:high adhesion...
  • Page 851 44 Press Roll:1-S:Norm2 45 Press Roll:1-S:Trace 46 Press Roll:1-S:Mid Thk 47 Press Roll:1-S:Thk1 48 Press Roll:Thk2 49 Press Roll:Thk3 50 Press Roll:OHP 56 Hot Roll:Wait:Norm 57 Hot Roll:Wait:Low 58 Hot Roll:Wait:High 59 Hot Roll L3:Ctr Corr Temp SM Appendix D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 852 Group 1000 60 Hot Roll L3:End correction Temp 61 Hot Roll:High Rot Temp 1106 Fusing Temp Disp These SP codes control the temperature control of the hot roller and display the temperatures of the hot roller, pressure roller, heating roller, and heating roller lamps.
  • Page 853 20 Press Temp:Thk2 21 Press Temp:Thk3 22 Press Temp:OHP 25 Idle:Reload:Time 26 Idle:Wait/Time,Low 27 Ready:Feed:Time 28 Press:Time 29 Idle:End:Time 35 Idle:Wait:Time,High 36 Low Temp Reload Time Extend 37 Extend Start Time Allowed: Line Feed ⇒ SM Appendix 4-11 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 854 Group 1000 1110 Change Temp 1 Norm1 Large Size:2-S: 1st 2 Norm2 Large Size:2-S: 2nd 3 Trace Small Size:1-S: 1st 4 Mid Thk Small Size:1-S: 2nd 5 Thk1 Small Size:2-S: 1st 6 Thk2 Small Size:2-S: 2nd 7 Thk3 Large Size: Ctrl Time 1 8 OHP Large Size: Ctrl Time 2 11 Large Size:1-S: 1st...
  • Page 855 1112 Fuser Unit In/Out DFU Fusing Unit: In/Out: Start Fusing Unit Determines whether the fusing unit operates during the copy cycle for image creation and paper feed. [*1: In] [0: Out] 1113 Fusing SC Issue Time Info DFU SM Appendix 4-13 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 856 Group 1000 1159 Fusing SC Settings These SP codes determine whether the fusing unit SC codes are displayed. This SP determines whether the machine stops and displays an SC if three consecutive jams occur in the fusing unit. 1 SC On:1/Off:0 for 3 Jams [0 to 1/0/1] 0: Disable.
  • Page 857 2 Htg Roll Ctr:Low Power Mode 3 Htg Roll End:Panel off mode 4 Htg Roll End:Low Power Mode 5 Press Roll:Panel off mode 6 Press Roll:Low Power Mode 1203 Power Control DFU [-4 to +4/ 0 / 1] SM Appendix 4-15 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 858 Group 1000 1301 Paper Type Detect These SP settings switch the on/off the paper type detection function. Two sensors, one mounted above and one below the paper at the registration rollers, detect the opacity of the first sheet and compares this reading for every subsequent sheet.
  • Page 859 SPs 011 to 016 adjust the speed of the PTR for different paper thicknesses. Thin [-3 to +3/ 0 / 0.1%] Norm1 Norm2 Mid Thk Thk1 [-3 to +3/ -0.2 / 0.1%] Thk2 [-3 to +3/ -0.4 / 0.1%] SM Appendix 4-17 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 860 Group 1000 Thk3 PTR Speed Ambient Adj SPs 021 to 026 adjust the speed of the PTR for ambient temperature and humidity. LLL (very low) [-3 to +3/ 0.2 / 0.1%] LL (low) [-3 to +3/ 0.1 / 0.1%] ML (medium low) [-3 to +3/ 0 / 0.1%] MM (medium) MH (medium high)
  • Page 861 1920 WideLCT Fan Duty 1 Fan F 2 Fan R 1921 WideLCT Fan time – Start Time 1922 WideLCT Fan ON/OFF 1923 Wide LCT Pickup Assist [*0: Auto Select] [1: Force On] [2: Force Off] SM Appendix 4-19 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 862 Group 1000 1924 Adj Start Timing: Paper Type Dbl Feed 1 Line Speed 1 2 Line Speed 2 1925 Adj Value: Paper Type Dbl Feed 1 Main Tray/LCT 2 Bypass/Wide LCT 1950 Set Fan Operation 1 Fan Op Temp 2 To Standby Mode Time 3 Fan Off:LCT T/H Sensor 4 Fan Off:Y Thermistor 5 Fan Off Time...
  • Page 863 7 Main/Sub Scan:C 8 Main/Sub Scan:Y 9 Main/Sub Scan:K1-2 10 Main/Sub Scan:M1-2 11 Main/Sub Scan:C1-2 12 Main/Sub Scan:Y1-2 20 SubScan Line:K-M 21 SubScan Line:K-C 22 SubScan Line:K-Y 23 SubScan M Adj:K-M 34 SubScan M Adj:K-C SM Appendix 4-21 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 864 Group 2000 25 SubScan M Adj:K-Y 30 M Diff:Main 31 C Diff:Main 32 Y Diff:Main 33 M Diff:Main/Sub 34 C Diff:Main/Sub 35 Y Diff:Main/Sub 40 M Diff:Sub 41 C Diff:Sub 42 Y Diff:Sub 43 M Diff:Sub D Motor 44 C Diff:Sub D Motor 45 Y Diff:Sub D Motor 60 Spd Diff Offset:K Main 61 Spd Diff Offset:M Main...
  • Page 865 4 Adj Right Margin 5 TEdge Margin:Tray1 6 TEdge Margin:Tray2 7 TEdge Margin:Tray3 8 TEdge Margin:Tray4 Japan Only 9 LEdge Custom:Bypass 10 LEdge Custom:LCT 11 LEdge: Tray 2 12 LEdge: Tray 3 13 LEdge: Tray 4 SM Appendix 4-23 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 866 Group 2000 14 LEdge: Bypass 15 LEdge: LCT 16 LEdge: Duplex 2104 Skew Adj Use these SPs to correct skew in color registration. For more, see "4. Troubleshooting" in the B132/B181/B200 Service Manual. 1 Bk-M 2 Bk-C 3 Bk-Y 11 Skew Corr Total M 12 Skew Corr Total C 13 Skew Corr Total Y 081/D082...
  • Page 867 SP mode after the previous job was completed. [0 to 180/1 sec] 2107 Prt Param On/Off Switches gamma correction off/on. 1 Shade Corr Flag [0 to 1/ 1 /1] 0: OFF, 1: ON SM Appendix 4-25 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 868 Group 2000 2108 Col Prt Stop This SP determines which color to switch off for printing. 1 Bk [0 to 1/0] 0: Off. Color prints 1: On. Color does not print 2109 Test Pattern Write Test Pattern. Some of these test patterns are used for copy image adjustments but most are used primarily for design testing.
  • Page 869 4: Yellow 5 Density:K [0 to 15/1] 6 Density:M [0 to 15/1] 7 Density:C [0 to 15/1] 8 Density:Y [0 to 15/1] 11 Gray Density 1 [0 to 15/1] 12 Gray Density 2 [0 to 15/1] SM Appendix 4-27 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 870 Group 2000 13 Gray Density 3 [0 to 15/1] 14 Gray Density 4 [0 to 15/1] 15 Gray Density 5 [0 to 15/1] 16 Gray Density 6 [0 to 15/1] 17 Gray Density 7 [0 to 15/1] 18 Gray Density 8 [0 to 15/1] 19 Gray Density 9 [0 to 15/1]...
  • Page 871 At the interval prescribed by SP2153 015 (Default: 8 min.) After completion of the process control cycle. When the machine receives a job after remaining idle for a long period. After the fusing unit exceeds the prescribed temperature. SM Appendix 4-29 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 872 Group 2000 2112 Mag Point Adj Magnification Point Adjustment. Corrects the difference in magnification for each color in the left and right direction. [-4 to +4/0/1] Do SP2109 002 and print Pattern 1 on A3 size paper. Examine the pattern with a scaled loupe.
  • Page 873 Sets MUSIC to execute before image data output. 4 During Data In [0 to 1/1] Sets MUSIC to execute during long print jobs. 5 Writing [0 to 1/1] 6 MUSIC Temp Intervals 20 MUSIC:Temp Chg SM Appendix 4-31 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 874 Group 2000 23 2-Point Page Interval 24 Assign Page Interval 29 MUSIC Density Lvl 30 Clear Main Slip 31 Clear Sub Slip 32 Clear Skew Amt 33 2-Pt Corr:Clr Offset 39 Get Init 2-Pt Setting 50 Add M Weight 51 Add C Weight 52 Add Y Weight 2154 Music Settings 2 DFU...
  • Page 875 19 AD Upper Limit 20 AD Lower Limit 21 Sense Start:Norm2:Fine 22 Sense Start:Norm2:Rough 23 Sense Start:Norm1:Fine 24 Sense Start:Norm1:Rough 25 BeforeFilter:a1:Norm2:Fine 26 BeforeFilter:a2:Norm2:Fine 27 BeforeFilter:b0:Norm2:Fine 28 BeforeFilter:b1:Norm2:Fine 29 BeforeFilter:b2:Norm2:Fine 30 AfterFilter:a1:Norm2:Fine 31 AfterFilter:a2:Norm2:Fine 32 AfterFilter:b0:Norm2:Fine SM Appendix 4-33 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 876 Group 2000 33 AfterFilter:b1:Norm2:Fine 34 AfterFilter:b2:Norm2:Fine 35 BeforeFilter:a1:Norm2:Rough 36 BeforeFilter:a2:Norm2:Rough 37 BeforeFilter:b0:Norm2:Rough 38 BeforeFilter:b1:Norm2:Rough 39 BeforeFilter:b2:Norm2:Rough 40 AfterFilter:a1:Norm2:Rough 41 AfterFilter:a2:Norm2:Rough 42 AfterFilter:b0:Norm2:Rough 43 AfterFilter:b1:Norm2:Rough 44 AfterFilter:b2:Norm2:Rough 45 BeforeFilter:a1:Norm:1Fine 46 BeforeFilter:a2:Norm:1Fine 47 BeforeFilter:b0:Norm:1Fine 48 BeforeFilter:b1:Norm:1Fine 49 BeforeFilter:b2:Norm:1Fine 50 AfterFilter:a1:Norm:1Fine 51 AfterFilter:a2:Norm:1Fine 52 AfterFilter:b0:Norm:1Fine 53 AfterFilter:b1:Norm:1Fine 54 AfterFilter:b2:Norm:1Fine...
  • Page 877 69 Filter Switch 70 Adj to Target Light Amt 71 Auto Adj to Target Light Amt 2155 MUSIC Settings 3 DFU 1 ADC Cycle:Norm2:Fine 2 ADC Cycle:Norm2:Rough 3 ADC Cycle:Norm:1Fine 4 ADC Cycle:Norm:1Rough 5 Store Point:Norm2:Fine SM Appendix 4-35 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 878 Group 2000 6 Store Point:Norm2:Rough 7 Store Point:Norm2:Sub 8 Store Point:Norm:1Fine 9 Store Point:Norm:1Rough 10 Store Point:Norm:1Sub 11 M Main Offset Amt1 12 M Main Offset Amt2 13 M Main Offset Amt3 14 C Main Offset Amt1 15 C Main Offset Amt2 16 C Main Offset Amt3 17 Y Main Offset Amt1 18 Y Main Offset Amt2...
  • Page 879 1 Target K 2 Target M 3 Target C 4 Target Y 21 K Differential 22 M Differential 23 C Differential 24 Y Differential 41 Focus Value:K 42 Focus Value:M 43 Focus Value:C 44 Focus Value:Y SM Appendix 4-37 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 880 Group 2000 2180 MUSIC Monitor Displays the current and previous lens temperature readings. 1 Lens Temp 10 Previous Temp 2181 Alignment Result These SPs display the amount of shift correction for each color, the amount of correction done at each sensor in both the main scan and sub scan direction. [0 to 9 999 999] 1 General 2 M Skew Amt...
  • Page 881 5 M Sub 2 6 M Sub 3 11 C Main 1 12 C Main 2 13 C Main 3 14 C Sub 1 15 C Sub 2 16 C Sub 3 21 Y Main 1 SM Appendix 4-39 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 882 Group 2000 22 Y Main 2 23 Y Main 3 24 Y Sub 1 25 Y Sub 2 26 Y Sub 3 2184 Write Pulse Result DFU Displays the pulse setting rate for main scanning in black areas (Units: 1/16th dot) 1 K Area 0 2 K Area 1...
  • Page 883 46 C Area 5 47 C Area 6 48 C Area 7 49 C Area 8 50 C Area 9 51 C Area 10 52 C Area 11 61 Y Area 0 62 Y Area 1 SM Appendix 4-41 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 884 Group 2000 63 Y Area 2 64 Y Area 3 65 Y Area 4 66 Y Area 5 67 Y Area 6 68 Y Area 7 69 Y Area 8 70 Y Area 9 71 Y Area 10 72 Y Area 11 2202 Set AC (Fixed) Charge These SPs set the AC bias for the standard speed mode and low speed mode, but take effect only when SP3501 001 is set to "1"...
  • Page 885 66 Half-Speed2:MH 71 Half-Speed2:HH 76 Half-Speed1:LL 81 Half-Speed1:ML 86 Half-Speed1:MM 91 Half-Speed1:MH 96 Half-Speed1:HH 2204 Set AC Environ Corr Sets the target value for adjustment of the charge rollers of the YMC PCUs. 2 Norm2:LL:Target:M SM Appendix 4-43 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 886 Group 2000 3 Norm2:LL:Target:C 4 Norm2:LL:Target:Y 7 Norm2:ML:Target:M 8 Norm2:ML:Target:C 9 Norm2:ML:Target:Y 12 Norm2:MM:Target:M 13 Norm2:MM:Target:C 14 Norm2:MM:Target:Y 17 Norm2:MH:Target:M 18 Norm2:MH:Target:C 19 Norm2:MH:Target:Y 22 Norm2:HH:Target:M 23 Norm2:HH:Target:C 24 Norm2:HH:Target:Y 27 Norm1:LL:Target:M 28 Norm1:LL:Target:C 29 Norm1:LL:Target:Y 32 Norm1:ML:Target:M 33 Norm1:ML:Target:C 34 Norm1:ML:Target:Y 37 Norm1:MM:Target:M 38 Norm1:MM:Target:C...
  • Page 887 49 Norm1:HH:Target:Y 52 Half-Speed2:LL:Target:M 53 Half-Speed2:LL:Target:C 54 Half-Speed2:LL:Target:Y 57 Half-Speed2:ML:Target:M 58 Half-Speed2:ML:Target:C 59 Half-Speed2:ML:Target:Y 62 Half-Speed2:MM:Target:M 63 Half-Speed2:MM:Target:C 64 Half-Speed2:MM:Target:Y 67 Half-Speed2:MH:Target:M 68 Half-Speed2:MH:Target:C 69 Half-Speed2:MH:Target:Y 72 Half-Speed2:HH:Target:M 73 Half-Speed2:HH:Target:C 74 Half-Speed2:HH:Target:Y 77 Half-Speed1:LL:Target:M 78 Half-Speed1:LL:Target:C SM Appendix 4-45 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 888 Group 2000 79 Half-Speed1:LL:Target:Y 82 Half-Speed1:ML:Target:M 83 Half-Speed1:ML:Target:C 84 Half-Speed1:ML:Target:Y 87 Half-Speed1:MM:Target:M 88 Half-Speed1:MM:Target:C 89 Half-Speed1:MM:Target:Y 92 Half-Speed1:MH:Target:M 93 Half-Speed1:MH:Target:C 94 Half-Speed1:MH:Target:Y 97 Half-Speed1:HH:Target:M 98 Half-Speed1:HH:Target:C 99 Half-Speed1:HH:Target:Y 2205 Adj/Display AC Charge Sets the time intervals for the application of ac charge during printing. 1 Execution Interval 2 Temp Threshold 1 3 Temp Threshold 2...
  • Page 889 2 Execution Interval:M [0 to 9 999 999/ 200 000/ 1 cm] 3 Execution Interval:C 4 Execution Interval:Y 5 Distance: K 6 Distance: M [0 to 9 999 999/ 0/ 1 cm] 7 Distance: C SM Appendix 4-47 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 890 Switches this SP code on/off. Default: Off (0) 1 Execution Setting This SP must be set on for the other values (2 to 5 below) to take effect. D081/D082 4-48 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 891 [0 to 200,000/60,000/10,000 Sheets] 2225 Cleaning Speed: K DFU These settings affect the speed of rotation of the drum cleaning brush roller for monochrome printing. 1 Norm2 2 Norm1 [0.1 to 3/ 0.45/ 0.01] 3 Half-Speed2 4 Half-Speed1 SM Appendix 4-49 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 892 Group 2000 5 Period of Revs [100 to 15 000 000/100 000/10 cm] 6 Post Switching Coefficient [0.5 to 2/ 1 0.1] 2226 Cleaning Speed: Col These settings affect the speed of rotation of the drum cleaning brush roller for color printing.
  • Page 893 1 Supply Times:K [0 to 30/1] 2 Supply Times:M [0 to 30/1] 3 Supply Times:C [0 to 30/1] 4 Supply Times:Y [0 to 30/1] SM Appendix 4-51 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 894 Group 2000 2253 Manual Tnr. Fill Fill Development Unit Sub Hoppers: Manual. Touch [EXECUTE] to start force filling of all development units with toner/developer from the STC units if toner supply is abnormal or to recover normal operation of a color toner supply when image density becomes light.
  • Page 895 Voffset Potential sensor dirty drum. Potential sensor out of position Normal: 0 ±10V 2262 TD Sn Chk TD Sensor Check: Execute. Touch [EXECUTE] to execute a check of all TD sensors. SM Appendix 4-53 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 896 Vsg_reg is the reading of the direct sensors in the black and color ID sensors that detect the reflectivity of the bare surface of ITB. If Vsg_reg is less than 3.8V, the ID sensor may be dirty, damaged, or disconnected 1 Vsg_reg D081/D082 4-54 SM Appendix WWW.SERVICE-MANUAL.NET...
  • Page 897 Absolute humidity. 3 Abs Humidity Disp [0 to 63/ 0/ 0.01 g/m Displays the current environment control mode. The 4 Current Env Disp control modes are divided into 5 levels: LL, ML, MM, MH, HH. SM Appendix 4-55 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 898 Group 2000 2303 Force Temp Corr DFU Force Ambient Temperature Correction. The temperature/humidity sensor reading is used to adjust settings during process control when this SP is set to zero (the default). The value of the absolute humidity reading displayed by SP2302 003, as well as the other readings of the conditions around the machine displayed with SP2302, are used in the process control calculations.
  • Page 899 9 Tracing Paper 10 OHP 2308 Set Psize Thresh Set Paper Size Thresholds. Sets the correction values (Threshold 1, 2, 3, 4) for paper size. 1 Psize:Thresh1 2 Psize:Thresh2 [0 to 350-/1 mm] 3 Psize:Thresh3 4 Psize:Thresh4 SM Appendix 4-57 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 900 Group 2000 2309 Eng Spd Coeff 1 Norm Spd 1:ITB [10 to 200 / 125 / 1%] 2 Norm Spd 2:ITB [10 to 200 / 100 / 1%] 3 Half Spd 1: ITB [10 to 200 / 63 / 1%] 4 Half Spd 2: ITB [10 to 200 / 50 / 1%] 5 Norm Spd 1:PTR...
  • Page 901 4 ITB:C 5 ITB:Y [0 to 70/ 0.1 ua] 7 PTR 8 SepDC 9 SepAC 2321 Manual Vltg Meas Takes a reading of the Vltg value for the ITB and PTR. 2 ITB 3 PTR SM Appendix 4-59 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 902 Group 2000 2322 Vltg Meas Result Displays the reading of the ITB and PTR voltages. 1 ITB:K 2 ITB:M 3 ITB:C 4 ITB:Y 5 PTR 2323 Vltg Meas Env Disp 1 ITB 2 PTR 2324 R Coeff ON/OFF 1 ITB 2 PTR 2325 Current R Level Disp...
  • Page 903 2 R Thresh2:ITB 3 R Thresh3:ITB 4 R Thresh4:ITB 5 R Thresh5:ITB 6 R Thresh1:PTR 7 R Thresh2:PTR 8 R Thresh3:PTR 9 R Thresh4:PTR 10 R Thresh5:PTR 2360 Resist Coeff DFU 1 R Level:R-2 2 R Level:R-1 SM Appendix 4-61 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 904 Group 2000 3 R Level:R0 4 R Level:R+1 5 R Level:R+2 6 R Level:R+3 2361 Size Coeff:R-2 DFU 2362 Size Coeff:R-1 DFU 2363 Size Coeff:R0 DFU 2364 Size Coeff:R+1 DFU 2365 Size Coeff:R+2 DFU 2366 Size Coeff:R+3 DFU 1 Side1:Size1 2 Side2:Size1 3 Side1:Size2 4 Side2:Size2...
  • Page 905 Margin K:MM DFU 2384 Margin K:MH DFU 2385 Margin K:HH DFU 2390 Margin FC:LLL DFU 2391 Margin FC:LL DFU 2392 Margin FC:ML DFU 2393 Margin FC:MM DFU 2394 Margin FC:MH DFU 2395 Margin FC:HH DFU SM Appendix 4-63 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 906 Group 2000 2401 Norm K Bias Sets the standard value of bias voltages at image transfer, and paper separation in areas where black is used on plain paper during black-and-white printing. 1 ITB [0 to 70 / 0.1 ua] 7 Side1:PTR [-100 to 0/ 1 ua] 8 Side1:SepDC [0 to 10 / 0.1 ua]...
  • Page 907 To the distance from the leading edge set with SP2422 Only to black printing on plain paper at full speed (even when full-color is selected). 7 Side1:PTR 8 Side1:SepDC 9 Side1:SepAC [0 to 250/ 1%] 12 Side2:PTR 13 Side2:SepDC 14 Side2:SepAC SM Appendix 4-65 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 908 Group 2000 2422 LEdge SWT:Norm K Leading Edge Switch Timing for Plain Paper: K. Sets the switch off timing SP2421. The value selected is the number of mm from the leading edge of the paper. These settings 1) apply only to black printing on plain paper at full speed (even when full-color is selected), and 2) apply to both sides of a duplex page.
  • Page 909 These settings 1) apply only full-color printing on plain paper at full speed, and 2) apply to both sides of a duplex page. 2 PTR [0 to 30/1 mm] 3 SepDC [0 to 30/1 mm] 4 SepAC [0 to 30/1 mm] SM Appendix 4-67 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 910 Group 2000 2428 TEdgeCor:Norm FC Trailing Edge Correction for Plain Paper: FC. This SP sets the coefficient used to correct bias at image to paper transfer for each side of the paper. These settings are applied to the trailing edge for full-color printing on plain paper at full speed as far as where SP2429 takes effect.
  • Page 911 SP2443 – More than SP2304 003 Threshold 3, up to SP2304 004 Threshold 4 SP2444 – More than SP2304 004 Threshold 4, up to SP2305 005 Threshold 3 SP2445 – More than SP2304 005 Threshold 5 SM Appendix 4-69 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 912 Group 2000 These settings apply 1) only where the image is created in full-color on plain paper at full speed. 1 ITB 17 Side1:PTR 18 Side1:SepDC 19 Side1:SepAC [10 to 200/ 1%] 27 Side2:PTR 28 Side2:SepDC 29 Side2:SepAC 2751 Sp1 K Bias Set Bias for Special Paper 1: K.
  • Page 913 The title of each SP tells you the side and size where the setting is applied at ITB-to-paper transfer, for example: "Side1:Size1:PTR" means the setting applies to only the first side of Size 1 when the image is transferred from belt to paper. SM Appendix 4-71 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 914 Group 2000 2771 LEdge Cor:Sp1:K Leading Edge Correction for Special Paper 1: K. Sets the leading edge correction coefficient when bias is applied as far as allowed by the setting of SP2772 for drum to image transfer of the image during black and white copying on Special Paper 1. 7 Side1:PTR 8 Side1:SepDC 9 Side1:SepAC...
  • Page 915 Note: SP2776 selects the strength of the bias coefficient, and SP2777 sets the start timing of the bias application. 7 Side1:PTR 8 Side1:SepDC 9 Side1:SepAC [0 to 250/ 1%] 12 Side2:PTR 13 Side2:SepDC SM Appendix 4-73 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 916 Group 2000 14 Side2:SepAC 2777 LEdge SWT:Sp1 FC Leading Edge Switch Timing for Special Paper 1: FC. Sets the switch off timing of SP2776. The selected value is the number of mm from the leading edge. Applies only to printing in full-color mode on Special Paper 1. 2 PTR 3 SepDC [0 to 30/1 mm]...
  • Page 917 9 Side1:SepAC [10 to 200/ 1%] 12 Side2:PTR 13 Side2:SepDC 14 Side2:SepAC 2790 Sp1:FC:LLL Special Paper 1: FC Very Low 2791 Sp1:FC:LL Special Paper 1: FC Low 2792 Sp1:FC:ML Special Paper 1: FC Medium Low SM Appendix 4-75 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 918 Group 2000 2793 Sp1:FC:MM Special Paper 1: FC Medium 2794 Sp1:FC:MH Special Paper 1: FC Medium High 2795 Sp1:FC:HH Special Paper 1: FC High These SPs set the paper size correction coefficient for the image to paper transfer bias threshold values calculated based on the reading of the absolute humidity from the temperature/humidity sensor and the thresholds set with SP2304.
  • Page 919 [0 to70/0.1 μa] 2 ITB:M [0 to 70/0.1 μa] 3 ITB:C [0 to 70/0.1 μa] 4 ITB:Y [-100 to 0/1 μa] 13 Side1:PTR [0 to 10/0.1 μa] 14 Side1:SepDC 15 Side1:SepAC [8 to 12/0.1 kV] SM Appendix 4-77 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 920 Group 2000 [-100 to 0/1 μa] 21 Side2:PTR [0 to 10/0.1 μa] 22 Side2:SepDC 23 Side2:SepAC [8 to 12/0.1 kV] These SPs set the paper size correction coefficients for Special Paper 2 relative to the settings done with SP2308 (Set Psize Thresh). All of these settings: Apply to printing on Special Paper 2 in the black-and-white mode Apply only to the image area The title of each SP tells you the side and size where the setting is applied at ITB-to-paper...
  • Page 921 SP2823 is applied during image transfer from ITB to paper. Applied only when in black-and-white mode on Special Paper 2. [-100 to 0/1 mm] SM Appendix 4-79 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 922 Group 2000 2826 LEdge Cor:Sp2 FC Leading Edge Correction for Special Paper 2: FC. These SPs do the following settings when printing on Special Paper 2 in the full-color mode: 1) PTR: Sets the strength/timing of the correction coefficient for the application of bias when the image is transferred from ITB.
  • Page 923 SP2831 – More than SP2304 001 Threshold 1, up to SP23204 002 Threshold 2. SP2832 – More than SP2304 002 Threshold 2, up to SP2304 003 Threshold 3 SP2833 – More than SP2304 003 Threshold 3, up to SP2304 004 Threshold 4 SM Appendix 4-81 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 924 Group 2000 SP2834 – More than SP2304 004 Threshold 4, up to SP2305 005 Threshold 3 SP2835 – More than SP2304 005 Threshold 5 These settings apply only to the image area printed on Special Paper 2 in black-and-white mode. 1 ITB 7 Side1:PTR 8 Side1:SepDC...
  • Page 925 001 to 004 display the current readings. 005 to 008 display the previous readings. 1 Humid:Recent 2 Rel Humid:Recent 3 Abs Humid:Recent 4 Environ:Recent [0 to 100/ 1 deg (or %rH) 5 Humid:JobEnd 6 Rel Humid:JobEnd 7 Abd Humid:JobEnd 8 Environ:JobEnd SM Appendix 4-83 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 926 Group 2000 2902 Env Set:PCU Use these settings to turn off the temperature/humidity sensor, and raise or lower the level of detection. [0 to 6/1 0: Sensor Detect 4: MM 1: LLL 5: MH 2: LL 6: HH 3: ML 2903 Env Thresh: PCU This SP sets the threshold value of LL and ML for the current room temperature.
  • Page 927 Sets the amount of toner to be consumed before the used 1 Tnr Consumed toner bottle is switched on. [1 to 10/1 g] Sets the amount of time the motor remains on. 2 Tnr Mtr On Time [1 to 10/1 sec.] SM Appendix 4-85 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 928 Group 2000 2906 Stop Time Reverse Ctrl The K drum motor, YMC drum motor, ITB motor, and PTR motor can be set to reverse slightly immediately after they stop. This removes dust from the edges of the cleaning blades. These SP codes: Switch this feature on/off (Default: OFF) Set the absolute intervals (distance) for execution of stop/reverse timing Set the intervals (distance) for execution of stop/reverse timing during long...
  • Page 929 1 Environ Ctrl On *OFF/ON Sets the humidity level for the Peltier unit to operate. 4 Op Humidity [0 to 100/60/1%] Sets the humidity level for the Peltier unit to switch off. 5 Stop Humidity [0 to 100/35/1%] SM Appendix 4-87 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 930 Group 2000 Sets the timer for the humidity level for the Peltier unit to switch on, regardless of the humidity level control 6 Op On Time settings done with SP2911-4, -5. [1 to 60/10/1 min.] Sets the timer for the humidity level for the Peltier unit to switch off, regardless of the humidity level done with 7 Op Off Time SP2911-4, -5.
  • Page 931 8 176.4 Phase Disp/Set 9 141.0 Phase Disp/Set 2915 Encoder Sn Ctrl Condition DFU 1 SC499 Occurrences 2 SC499 Causes 3 ITB Encoder Sn Ctrl 4 No Scale Counts 5 Scale Abnormal Counts 6 Ctrl Unstable Counts SM Appendix 4-89 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 932 Group 3000 4.4 GROUP 3000 3001 TD Sn:Vt Display Displays the current value of Vt (output voltage of the TD sensor). This is the value that the machine uses to calculate the density of the toner in each development unit. The toner density is checked after every page prints. The TD sensor output voltage is inversely proportional to the toner density: If toner density is high, the voltage is low.
  • Page 933 1 Current Val:K 2 Current Val:M [0 to 5/0.01 V] 3 Current Val:C 4 Current Val:Y 5 Initial Val:K 6 Initial Val:M [0 to 5/0.01 V] 7 Initial Val:C 8 Initial Val:Y SM Appendix 4-91 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 934 Group 3000 3004 Vtref: Disp/Set 1 Upper: K 2 Upper: C 3 Upper: M 4 Upper: Y 5 Lower: K 6 Lower: C 7 Lower: M 8 Lower: Y 3010 TD Sn: Factory Data: K 3011 TD Sn: Factory Data: M 3012 TD Sn: Factory Data: C 3013...
  • Page 935 Setting this SP to 1 switches off Vtref correction between pages. 2 Corr Amt(+):K 3 Corr Amt(+):M 4 Corr Amt(+):C 5 Corr Amt(+):Y [0 to 1/0.01 V] 6 Corr Amt(-):K 7 Corr Amt(-):M 8 Corr Amt(-):C SM Appendix 4-93 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 936 Group 3000 9 Corr Amt(-):Y 10 Vtref Corr Target:K 11 Vtref Corr Target:M [-0.1 to 0.1/0.001 mg/cm 12 Vtref Corr Target:C 13 Vtref Corr Target:Y 14 Corr Thresh:K 15 Corr Thresh:M [-0.1 to 0.1/0/ mg/cm 16 Corr Thresh:C 17 Corr Thresh:Y 3044 Img Area These SP codes display the percentage of coverage on printed pages.
  • Page 937 ID sensor pattern to a hatched pattern. Note: SP3101-1 to 4 sets detection and update timing for the creation of the ID sensor patterns. 1 Applied:K 2 Applied:M 3 Applied:C 4 Applied:Y 5 Target Apply:K 6 Target Apply:M SM Appendix 4-95 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 938 Group 3000 7 Target Apply:C 8 Target Apply:Y 3102 ID Pattern:Int These SP patterns set the time interval for creation of the ID sensor pattern on the drum. 1 Create Int:K 2 Create Int:M [0 to 200/10/ 1 page] 3 Create Int:C 4 Create Int:Y 5 K Page Cnt 6 M Page Cnt...
  • Page 939 4.0 ±0.2V. 1 lfsg: Ctr [0 to 4096/1] 3 lfsg: Ini 3141 ID Sn:Vmin Displays the minimum values read from the graduated patterns read by the ID sensor during process control. SM Appendix 4-97 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 940 Group 3000 3194 ID Coeff Display Displays the most recent and averaged readings of the sensitivity correction coefficients (K2 and K5). 1 K2:Last 2 K5:Last [0 to 5/0.0001] 5 K2:Ave 6 K5:Ave 3251 Tnr Supply Time Toner Calibration Time: Display Displays for confirmation the length of time the sub hopper clutch remained on to send toner to the sub hopper after a new toner cartridge was installed.
  • Page 941 This setting is used only if SP3301 is set to "0". 1 Supply Rate:K 2 Supply Rate:M [0 to 100/ 1%] 3 Supply Rate:C 4 Supply Rate:Y SM Appendix 4-99 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 942 Group 3000 3303 Tnr Supply Rate Displays for confirmation the toner supply rate of toner supply control using the PID method. The toner supply rate is calculated as: Toner Supply Rate = Toner Supply Time/Time Allowed for Toner Supply x 100 where: Time is measured in msec.
  • Page 943 29 – 32 Si:K, M, C, Y [-5 to 5/0.01] 33 –36 P_Px1_Coeff1:K, M, C, Y [0 to 150/1%] 37 – 40 P_Px1_Coeff3:K, M, C, Y [0 to 2.55/0.01] 41– 44 P_Px1_Coeff3:K, M, C, Y SM Appendix 4-101 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 944 Group 3000 3310 Next Tnr Supply Displays information about the next toner supply: Amount, Image Area (coverage), Wait Time 1 K Amount 2 M Amount [0 to 65 535 / 1 mg] 3 C Amount 4 Y Amount 5 K Image Area 6 M Image Area [0 to 65 535 / 1 cm 7 C Image Area...
  • Page 945 5 C Pg Count [0 to 30/ 1 Sheet] 6 Y Pg Count 7 Disp Timing:K This setting displays the percentage of toner remaining for toner near end. 8 Disp Timing:M SM Appendix 4-103 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 946 Group 3000 9 Disp Timing:C [0 to 100/ 1%] 10 Disp Timing:Y 3412 TE Detect:Disp/Set These SP codes determine how many pages print before toner supply reaches toner end. 1 TE:Sheets:Min:K These SPs set the minimum number of monochrome and color pages guaranteed to print after the machine has determined near 2 TE:Sheets:Min:Col end until the toner-end message is displayed.
  • Page 947 "Fixed" is set: Referenced SPs with "Auto" Selected SP3575 001 to 016 Dev DC Control SP3576 001 to 016 Chrg DC Control SP3577 001 to 004 Chrg AC Control SP3581 001 to 008 LD Power Control SM Appendix 4-105 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 948 Group 3000 SP3551 001, 002 Procon Int SP3554 001 Init ProCon Set SP3801 001 DevSetup Execute SP3811 001 to 006 DevSetup Execute Reference SPs with "Fixed" Selected SP2201 001 to 004 Set DC Charge SP2202 001 to 004 Set AC Charge SP2211 001 to 004 Set LD Power SP2212 001 to 004...
  • Page 949 Displays the current numbers in the Potential Table for 2 Value: M each color. 3 Value: C [1 to 99/1] 4 Value: Y 5 Target: K Displays the target values for Vd, Vb, Vl after SM Appendix 4-107 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 950 Group 3000 6 Target: M measurements of ambient conditions and compensating for residual charge on the drum (Vr). 7 Target: C If the actual development gamma is less than the target development gamma, this SP shows a smaller value than the selected pointer table value. If the actual development gamma is greater than the 8 Target: Y target development gamma, this SP shows a larger...
  • Page 951 [0 to 5000/250/1] 3 Pg Cnt:B&W Mode Displays the current page interval counts for the execution of process control execution for both monochrome and color printing. 4 Pg CntColor Mode [0 to 5000/0/1] SM Appendix 4-109 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 952 Group 3000 3552 Set Procon:Interrupt These SP codes settings determine whether a long print job is interrupted temporarily in order to execute process control. (Normally long print jobs are not interrupted for process control unless these settings are changed.) 1 B/W Mode Sets the page interval to trigger process control during a long monochrome print job.
  • Page 953 [0 to 1440/360/1 min.] 2 Temperature Range Sets the temperature to be compared with the temperature from the last time the K drum motor stopped. The reading is updated every 10 minutes. [0 to 99/ 10/ 1 degC] SM Appendix 4-111 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 954 Group 3000 3 Relative Humidity Range Sets the relative humidity to be compared with the relative humidity from the last time the K drum motor stopped. The reading is updated every 10 minutes. [0 to 99/ 50/ 1 % rh] 4 Absolute Humidity Range Sets the absolute humidity to be compared with the relative humidity from the last time the K drum motor stopped.
  • Page 955 14 Environ Corr:Col 15-18 Time Lapse Corr:K,M,C,Y 19-22 Tnr Density Corr:K,M,C,Y 23-26 Toner Use Count:K,M,C,Y 27-30 TnrDensity:K,M,C,Y 31-38 Environ Corr 1-8:K 39-46 Environ Corr 1-8:Col 47-56 Time Lapse Corr 1-10:K 57-71 Time Lapse Corr 1-15:Col SM Appendix 4-113 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 956 Group 3000 3562 Display Vk Display Vk (Development Start Voltage) Displays Vk, the development start voltage. This development start voltage is used to indicate whether the developer has deteriorated. However, this is only a rough measurement due to other factors: A low threshold setting for the target development gamma.
  • Page 957 Display Vd (Value for Control of Charge Potential) Displays the value for Vdhome, the electrical potential of the drum after a fixed dc bias (dc –700V) is applied by the drum charge roller. Normal range: -700V to –500V [-999 to 0/1 V] SM Appendix 4-115 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 958 Group 3000 3573 Target Poten:Vd Display Target Potential (VdDisplay) Vd (read by the potential sensor) is the potential of dark areas of a drum before full laser exposure. This SP displays the value of Vd used by processing control to determine the target potential (Vd). The machine performs a calculation using development gamma, Vk and the maximum coverage, and then uses the result to lookup and retrieve the correct voltage from the Potential Table.
  • Page 959 8 Std Spd1:Y 9 Low Spd2:K 10 Low Spd2:M [-999 to -200/ 1V] 11 Low Spd2:C 12 Low Spd2:Y 13 Low Spd1:K 14 Low Spd1:M [-999 to -200/ 1V] 15 Low Spd1:C 16 Low Spd1:Y SM Appendix 4-117 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 960 Group 3000 3576 Chrg DC Control Displays the value for control of development dc. (Used if process control is set for Auto with SP3501 001.) 1 Std d2:K 2 Std d2:M 3 Std d2:C 4 Std d2:Y 5 Std d1:K 6 Std d1:M 7 Std d1:C 8 Std d1:Y...
  • Page 961 Displays the LD power that was referenced during processing control and used in the previous jobs. Used if process control is set for Auto with SP3501 001. NorM2&Low2:K NorM2&Low2:M NorM2&Low2:C NorM2&Low2:Y Norm1&Low1:K Norm1&Low1:M Norm1&Low1:C Norm1&Low1:Y SM Appendix 4-119 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 962 Group 3000 3701 Tnr Refresh Mode These SP settings determine how the toner refresh mode is activated. 5 Image Area Thresh:K Sets the threshold (percentage of coverage) to trigger 6 Image Area Thresh:M toner refresh mode. 7 Image Area Thresh:C [0 to 25.5/5/0.1%] 8 Image Area Thresh:Y Sets the threshold (number of sheets) to trigger toner...
  • Page 963 Calibrates development gamma and calibrates toner density. Also does the MUSIC check and correction. Note: Do SP3811 after drum and cleaning blade replacement. SP3811 should always be done: During the machine installation procedure after the developer and toner have been installed, and SM Appendix 4-121 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 964 Group 3000 During machine maintenance after a drum and cleaning blade have been replaced. In both cases, SP3811 prevents the blade from scouring a dry drum. 1 All Colors 2 Col 7 Dev Auger Time 3802 TD Sn Init OK? This SP displays the results of the TD sensor initialization with SP3801 001 to 006.
  • Page 965 Switches on toner supply and sends toner to the sub hopper of each PCU. Sends toner to the PCU to coat the drum with toner. This prevents the cleaning blades from bending and scouring the drums. Initializes the TD sensors. SM Appendix 4-123 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 966 Group 3000 Starts the process control self-check to set the target for development gamma and adjusts toner density. Starts the MUSIC sequence to check and correct color image offset. Note: After doing SP3811, always do SP3812 to confirm that SP3811 executed correctly.
  • Page 967 These SP codes fill the PCUs with developer from the developer bottle. After doing one or more of these SP codes, always do SP3815 to confirm that the PCUs filled successfully. 1 All (KMCY) 2 MCY Only SM Appendix 4-125 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 968 Group 3000 3815 Developer Fill:Disp Result Always execute this SP code to confirm successful execution of SP3814. Note!: The "1111" display is read from left to right: KMCY. 3816 Developer Fill:Set DFU 1 Belt Form Start Time:A 2 Developer Fill Time:B 3 Belt Length:C 3817 Developer Filling: Admission...
  • Page 969 [0 to 99999999/1] 1 History:Last 6 History:Last 6 2 History:Last 2 7 History:Last 7 3 History:Last 3 8 History:Last 8 4 History:Last 4 9 History:Last 9 5 History:Last 5 10 History:Last 10 SM Appendix 4-127 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 970 Group 3000 3900 RsetProConSP Reset All Process Control SP Codes Press [EXECUTE] to reset all process control related SP codes to their default values. 3910 Forbid LD Write DFU 3920 Recovery Operation Request DFU 3930 Sheet Threshold Disp This setting determines sets the threshold to determine when the machine switches from FC to BW printing during a long print job.
  • Page 971 These settings adjust the margins (erase margins) of the scanned area on the sheet. The leading, trailing, right, and left margins can be set independently. 1 Book: Sub: LEdge 2 Book: Sub: TEdge [0 to 3/0.1 mm] 3 Book: Main: LEdge (Rear) SM Appendix 4-129 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 972 Group 4000 4 Book: Main: TEdge (Front) 5 ADF: Sub: LEdge 7 ADF: Main: LEdge (Rear) 8 ADF: Main: Edge (Front) 4013 Scanner Free Run Free Run: Scanner Performs the scanner free run with the exposure lamp on or off for full-color, full size (A3 or DLT).
  • Page 973 Dust that triggers a warning could move be removed from the glass by the originals in the feed path. If the dust is removed by passing originals, this is not detected and the warning remains on. SM Appendix 4-131 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 974 Group 4000 Lvl Dust Reject: Lvl Sets the level for vertical line correction (the black vertical lines caused by dust on the ADF exposure glass). [0 to 4/ 0 / 1] 0: No vertical line correction. 1-4: Enables and sets the level for vertical line correction. If you select a higher number, this can decrease unwanted lines caused by dust but can also erase thin vertical lines of the original.
  • Page 975 [1 A5-Lengthwise (HLT Lengthwise] [2 A5 Sideways HLT Sideways] 4305 8K/16K Detection This SP enables the machine to recognize 8K/16K size paper automatically. [*0: Normal] [1: A4-Sideways LT-Lengthwise] [2: A4-Lengthwise LT-Sideways] [3: 8KAI, 16 KAI] SM Appendix 4-133 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 976 Group 4000 Org Edge Mask This SP sets the mask area to remove shadows when scanning originals from 4400 the exposure glass in Book mode. Note: "LE" denotes "leading edge" and "TE" denotes "trailing edge". 1 Book:Sub:LEdge 2 Book:Sub:TEdge [0 to 3/0/0.1 mm] 3 Book:Main:LEdge 4 Book:Main:TEdge 5 ADF: Sub: LEdge...
  • Page 977 Thin Line Pattern Pattern Scanned Slant Grid + Grid Pattern Pattern Scanned Gradation RGBCMYK Grayscale Scanned + Color Pattern Patch Color Scanned Patch 16 + Slant Grid C Color Scanned Patch 16 + Slant Grid D SM Appendix 4-135 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 978 Group 4000 Color Patch 16 4429 Select Copy Data Security [0 to 3/3/1] 1 Copying 2 Scanning 3 Fax Operation 4450 Scan Image Pass Selection These SP codes switch the operation of black reduction and shading correction off/on. 1 Black Subtraction ON/OFF Switches the black reduction function in scanner data off/on.
  • Page 979 0 (OFF): The linear settings of the gamma correction table are used to correct differences in FL. 1 (ON): Generates a gamma correction table and writes the settings to Ri20 using the values of SP4492 set at the factory. 1 RED 2 GREEN 3 BLUE SM Appendix 4-137 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 980 Group 4000 4501 ACC Target Den(sity) This SP sets the target density for the ACC adjustment for machines connected with the Copier Connection Kit. For more, see "Troubleshooting – Special Procedures – Color Adjustment for Connected Copiers" in the Venus-C1 (B132/B181/B200) Service Manual. 1 Copy:K:Text 2 Copy:C:Text 3 Copy:M:Text...
  • Page 981 37 MB Phase: Option [0 to 255 / 0 / 1] 38-40 MB Phase: R, G, B [-256 to 255 / 0 / 1] 41 MR Phase: Option [0 to 255 / 0 / 1] SM Appendix 4-139 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 982 Group 4000 42-44 MR Phase: R, G, B [-256 to 255 / 0 / 1] 45 RM Phase: Option [0 to 255 / 0 / 1] 46-48 RM Phase: R, G, B [-256 to 255 / 0 / 1] 49 WHITE: Option [0 to 255 / 0 / 1] 50-52 WHITE: R, G, B [-256 to 255 / 0 / 1]...
  • Page 983 Displays the ID code (1-byte hexadecimal) read for the SBU . [0 to 255 / 0 / 1] 2 GASBU-N Displays the ID code (1-byte hexadecimal) read for the GASBU-N . [0 to 255 / 0 / 1] SM Appendix 4-141 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 984 Group 4000 3 VSP_F Displays the ID code (1-byte hexadecimal) read for the VSP5100_F . [0 to 255 / 0 / 1] 4 VSP_L Displays the ID code (1-byte hexadecimal) read for the VSP5100_. [0 to 255 / 0 / 1] 4602 Scanner Memory Access DFU 4609...
  • Page 985 2 R:L 4629 Gain Rough Adj. Value DFU 1 G:F [0 to 7 / 0 / 1] 2 G:L 4630 Gain Rough Adj. Value DFU 1 B:F [0 to 7 / 0 / 1] 2 B:L SM Appendix 4-143 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 986 Group 4000 4631 Gain Fine Adj Value: DFU When switched on, this SP displays the current range for the E (EVEN) or O (ODD) in the ASCI on the SBU after white level adjustment every time the machine is switched on. [0 to 1023 / 0 / 1 digit] 1 R:FE 2 R:FO...
  • Page 987 2: Do not apply correction 3 SSCG Result Apply Execution [0 to 2 / 0 / 1] 4637 SSCG Noise Cancel Correction DFU 1 R:FE [0 to 255 / 128 / 1 digit] 2 R:FO 3 G:FE SM Appendix 4-145 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 988 Group 4000 4 G:FO 5 B:FE 6 B:FO 7 R:LE 8 R:LO 9 G:LE 10 G:LO 11 B:LE 12 B:LO 4638 Nose Cancel Correction DFU 1 Previous:R:FE [0 to 255 / 128 / 1 digit] 2 Previous:R:FO 3 Previous:G:FE 4 Previous:G:FO 5 Previous:B:FE 6 Previous:B:FO 7 Previous:R:LE...
  • Page 989 4640 Amplitude at Adj DFU 1 Before Adj:R:FE [0 to 1023/ 0 / 1] 2 Before Adj:R:FO 3 Before Adj:G:FE 4 Before Adj:G:FO 5 Before Adj:B:FE 6 Before Adj:B:FO 7 Before Adj:R:LE 8 Before Adj:R:LO SM Appendix 4-147 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 990 Group 4000 9 Before Adj:G:LE 10 Before Adj:G:LO 11 Before Adj:B:LE 12 Before Adj:B:LO 13 After Adj:R:FE 14 After Adj:R:FO 15 After Adj:G:FE 16 After Adj:G:FO 17 After Adj:B:FE 18 After Adj:B:FO 19 After Adj:R:LE 20 After Adj:R:LO 21 After Adj:G:LE 22 After Adj:G:LO 23 After Adj:B:LE 24 After Adj:B:LO...
  • Page 991 2 Previous:G:FO 3 Previous:G:LE 4 Previous:G:LO 4656 Black Level Adj Value DFU 1 Previous: B: FE [0 to 16383 / 0 / 1] 2 Previous: B: FO 3 Previous: B: LE 4 Previous: B: LO SM Appendix 4-149 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 992 Group 4000 4658 Gain Rough Adj Value DFU 1 Previous: R: F [0 to 7 / 0 / 1 digit] 2 Previous: R: L 4659 Gain Rough Adj Value DFU 1 Previous:G:F [0 to 7 / 0 / 1 digit] 2 Previous:G:L 4660 Gain Rough Adj Value DFU...
  • Page 993 [0 to 16383 / 0 / 1 digit] 2 Factory:G:FO 3 Factory:G:LE 4 Factory:G:LO 4675 Black Level Adj Value DFU 1 Factory:B:FE [0 to 16383 / 0 / 1 digit] 2 Factory:B:FO 3 Factory:B:LE 4 Factory:B:LO SM Appendix 4-151 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 994 Group 4000 4677 Gain Rough Adj Value: R DFU 4678 Gain Rough vAdj Value: G DFU 4679 Gain Rough Adj Value: B DFU 4680 Gain Fine Adj Value: R DFU 4681 Gain Fine Adj Value: G DFU 4682 Gain Fine Adj Value: B DFU When switched on, these SP codes display the settings done at the factory for Red (Green, Blue) O (ODD) and E (EVEN) gain in the ASIC on the SBU after white level adjustment every time the machine is switched on.
  • Page 995 Reads and displays the CIS hexadecimal ID (Marble Register) when a CIS communication error is detected. 4709 GB Chart Level R DFU 4710 GB Chart Level G DFU 4711 GB Chart Level B DFU 4712 GB Adj Value R DFU SM Appendix 4-153 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 996 Group 4000 4713 GB Adj Value G DFU 4714 GB Adj Value B DFU 4745 Image Level Error Flag DFU 4746 GB Adj Error Flag DFU 4747 CIS Hard Error Flag Reads and displays CIS hard errors. [0 to 7 / 0 / 1] 0: Opal register read error flag 1: Marble register rear error flag 2: Marble boot error flag...
  • Page 997 Rear Side Digital: AE DFU 1 Low Limit Setting [0 to 1023/ 364 / 1] 2 Background Erase Level [512 to 1535/ 972 / 1] 4798 LED Duty DFU [0 to 65535 / 0 / 1 SM Appendix 4-155 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 998 Group 4000 4799 CIS Test Pattern DFU 1 Select Pattern [0 to 4 / 0 / 1] 2 Set Output Level 4802 Scanner Free Run This SP sets the scanner in the free run mode for testing. The free run can be set with the exposure lamp off or on.
  • Page 999 Copier Connection Kit. Do this SP with the test chart on each connected machine. Restores the scanner gamma to the previous value 2 Recall Prev Chart (not the factory setting). 4 Set Std Chart SM Appendix 4-157 D081/D082 WWW.SERVICE-MANUAL.NET...
  • Page 1000 Group 4000 4958 Read/Restore Std: Rear DFU 1 Read New Chart [0 to 1 / 0 / 1] 2 Recall Prev Chart 4 Set Std Chart 4991 IPU Image Path Selection Use this SP to use the 10-key pad to enter the number to determine the image path.

This manual is also suitable for:

D082

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