Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for Modul-Connect e-Power 2000
- Page 1 e-Power Owner’s manual Revision: 1.0 Date: 2025-05-08...
- Page 2 28220-03 e-Power 2000 28220-031 e-Power 2000 – Remote Display 28221-03 e-Power 2000 X-treme 28221-031 e-Power 2000 X-treme - Remote Display Optional parts: Inverters: 28320-03 e-Inverter 2000 with EU plug 28321-03 e-Inverter 2000 with UK plug...
- Page 3 Stacking brackets for e-Power 4 pcs 28227-03 Internal Stacking brackets 28228-03 Busbars for stacking e-Power and e-Inverter 3kW Communication cables: 28201-03 RJ45 Modul-Connect connection cable (2 meters) 28207-03 RJ45 Splitter 28204-03 RJ45 CAN Cable e-Power 0.5m 28205-03 RJ45 CAN Cable e-Power 3m Service Contact Information E-mail: support@modul-connect.com...
-
Page 4: Table Of Contents
Contents Introduction ........................5 Product description ......................7 2.1 Front of the e-Power ....................... 7 2.2 Rear of the e-Power ......................8 Installation ........................9 This section explains how to properly and securely install the e-Power system in a vehicle..9 3.1 Choose the Mounting Location .................. -
Page 5: Introduction
1. Introduction Thank you for purchasing the e-Power system. With our state of the art, easy-to-use design, this product will offer you efficient and reliable battery power. This manual provides step-by-step instructions for installing the e-Power battery system in a light commercial vehicle (LCV). -
Page 6: Installation Checklist
Installation checklist After installation, use this checklist to ensure the e-Power system is set up correctly. Is Modul-Connect powered from the e-Power? Yes -> Is 12V always ON selected? (Section 6.6 Advanced Settings) No -> Is 12V in AUTO mode? (Section 6.6 Advanced Settings) Is the e-Power installed in an EV? Yes ->... -
Page 7: Product Description
1. USB-A charging port (3A) 2. USB-C charging port (3A) 3. LCD Display 4. Navigation wheel 5. Return button 6. Function buttons a. e-Inverter button b. e-Heater button c. Aux1, configurable button via Modul-Connect d. Aux2, configurable button via Modul-Connect... -
Page 8: Rear Of The E-Power
2.2 Rear of the e-Power 1. DC IN – M8 terminal 2. DC in Solar – M8 Terminal 3. DC OUT – M8 Terminal 4. DC IN/OUT Earth – M8 Terminal 5. DC IN/OUT Earth – M8 Terminal 6. AC IN – IEC C13 connector 7. -
Page 9: Installation
Ensure all connections are tightened with 8Nm torque and insulated to avoid short • circuits. If not used in conjunction with the e-Power, e-Heater or Modul-Connect, the terminator • needs to be placed in the CAN1 or CAN2 port in the rear of the e-Power. -
Page 10: Dc Charging Of The E-Power
3.3.1 DC Charging of the e-Power Figure 1 DC Charging for electrical vehicles Figure 2 DC Charging for non-electrical vehicles Required Components 12V Battery • • Appropriate cables (16–25mm² gauge depending on cable length) • 50A fuse M8 Ring terminals •... - Page 11 Step 2: Connect the Positive Cable 1. Attach one end of the positive (red) cable to the DC-IN+ terminal of the e-Powe with an 8Nm torque. 2. Route the cable securely to the battery’s positive terminal. 3. Install a 50A fuse in-line with the positive cable near the supplying battery terminal for protection.
-
Page 12: Ac Charging
2. Ensure that the battery is charging and supplying power correctly when +12V ignition is active. 3. Monitor the system for any irregularities such as excessive heat or voltage drops. 3.3.2 AC Charging Required Components 28225-03 IEC Power Cable EU 3m Orange cable •... -
Page 13: Solar Charging
3.3.3 Solar Charging Required Components 28500-03 Solar Panel flexible 210W • • 28501-03 Cables 7m for Solar Panel 210W Wiring Steps 1. Ensure the e-Power is tuned off. 2. Connect the positive red cable on the DC IN SOLAR terminal. 3. -
Page 14: Connecting E-Inverter And E-Heater
4. Connecting e-Inverter and e-Heater This chapter explains how to supply power to the e-Inverter and e-Heater from the e-Power unit, as well as how to connect the communication cables. 4.1 Powering the e-Inverter and e-Heater The e-Inverter and e-Heater should be wired to the positive and negative DC IN on the rear of the e-Power. -
Page 15: Connecting One Unit To E-Power
Below are Battery cables part number. Part number Fuse Dimension Length Note 28415-03 Battery cables 1m for 100A 16 mm2 0.8m e-Heater 1000 28416-03 Battery cables 2m for 100A 25mm2 e-Heater 1000 28422-03 Battery cables 0.8m 200A 35mm2 0.8m for e-Heater 2000 28423-03 Battery cables 2m for 200A 35mm2 e-Heater 2000... - Page 16 The CAN ports (number 8 and 9) in the rear of the units are for connecting the units. A general rule for the termination is that it needs to go furthest away form the e-Power, to terminate both ends of the CAN chain. However, in the case of the e-Inverter being stacked on top of the e-Power, with short RJ45 cable, alternative 2 can be used.
- Page 17 Figure 4 RJ45 cable between the e-Power and e-Heater with termination at the end Alternative 2 1. Connect the RJ45 cable into CAN1 in the rear of the e-Power. 2. Connect the other end of the cable to the CAN port on the e-Inverter. 3.
-
Page 18: Connecting Multiple Units To E-Power
4.2 Connecting multiple units to e-Power When multiple units are connected to the e-Power, all need to be connected in the same CAN chain. 1. Connect the first unit, e.g., the e-Inverter, with an RJ45 cable from the CAN1 on the e-Power to the RJ45 splitter. -
Page 19: Navigation And Control
Activates the heating function if a heater is connected. AUX1 & AUX2 Buttons • Toggle auxiliary outputs via Modul-Connect. If not used with Modul-Connect, these buttons will not control anything. These buttons provide easy control over power distribution, auxiliary devices, and navigation within the system’s menu. -
Page 20: Low Battery Warnings
This screen provides an overview of the battery's charge level and remaining runtime based on current consumption. Remaining Runtime (Right Circle) • Shows the estimated remaining operating time based on the current power consumption. • Here, the system can run for 10 hours and 23 minutes before depletion. - Page 21 At 20% State of Charge (SOC) • The first warning message appears on the screen, notifying the user that the battery has reached 20%. • Screen brightness is automatically reduced to conserve power. • The user is advised to charge the unit to avoid further power depletion.
-
Page 22: Menu
6.Menu The menu provides access to the operating status and key settings for the e-Power system. 6.1 Battery Status Menu This menu provides real-time information about the battery’s performance and operational status. Operation Status – Indicates whether the battery is currently active or inactive. Remaining Operation –... - Page 23 Cell 4: 3.330V Each cell is operating at the same voltage, which indicates uniform charge distribution, an important factor for battery health. This menu displays temperature readings for different points within the battery system, helping to monitor thermal stability. Between Cell 1 and 2: 25.6°C •...
-
Page 24: Heater
6.2 Heater This menu allows users to control the electric heater's scheduling, temperature settings, and power limits. Schedule The system provides three schedule slots that can be set to automatically turn the heater on or off at specific times. In this case, all schedules are currently deactivated: Schedule 1: OFF •... -
Page 25: Footprint
6.3 Footprint This menu provides an overview of the energy balance, showing the sources of energy charged into the system and the total power consumption. Charged This section displays the total amount of energy charged into the system from various power sources, measured in kilowatt-hours (kWh): •... -
Page 26: Inverter
6.4 Inverter This menu provides settings for the inverter operation, specifically focusing on its runtime. Settings Run Time: 30 MIN • This setting defines how long the inverter will remain active before automatically shutting down. In this case, the inverter is set to operate for 30 minutes before turning off. - Page 27 The built-in charger allows users to set a lower current limit for charging. The total charging current is shared between AC and DC chargers, with each capable of up to 40A individually. If both charging types are active, the total available current is split accordingly. Maximum Current Settings Table: Maximum Current Only AC...
- Page 28 Start Screen: Detail • The device starts with the detailed view when powered on. Brightness: 90% • The screen brightness is set to 90%, ensuring a balance between visibility and power efficiency. Unit Settings Deep Sleep: 60 MIN • The device will enter deep sleep mode after 60 minutes of inactivity, further reducing power consumption.
-
Page 29: Advanced Settings
6.6 Advanced settings This menu provides detailed system information, firmware version details, error codes, and the option for a factory reset. About This section contains essential device identification and manufacturing details: • Serial Number – A unique identifier for the device (XXXXXXXX). Manufactured Date –... - Page 30 • For accessories that require continuous power—such as Modul-Connect systems or lighting—the 12V output can be set to Always On, ensuring uninterrupted power regardless of system load or charging status. Manual A QR code is provided for quick access to the product manual. Scanning it with a smartphone or...
-
Page 31: Understanding The Error Codes
7.Understanding the error codes Category Code Description Suggested Action Charger DC Battery input high voltage Verify charger and battery compatibility; Errors protection (CH3) check for regulator issues Battery input low voltage Inspect battery charge level and condition protection (CH3) Battery input high voltage Same as above (CH2-specific) protection (CH2) Battery input low voltage... - Page 32 Category Code Description Suggested Action Voltage output reverse Check wiring polarity and ensure correct protection connections Charger high temperature Improve cooling; inspect for fan failures or protection restricted airflow Battery high temperature Allow battery to cool; ensure proper protection (CH1) ventilation Battery low temperature Warm battery before charging...
-
Page 33: Technical Specification
8. Technical Specification e-Power 2000 Battery Size 178ah ( 2 294Wh) DC Charger AC Charger PV Charging AC Charging connection Charging 0-55°C, -30 - 55° (X-treme) temperature DC Output voltage 10-14.5V Max Current 250A Continuously Max Current (2S) 295A Battery Type...
Need help?
Do you have a question about the e-Power 2000 and is the answer not in the manual?
Questions and answers