Sensoteq WMVM Installation Manual

Sensors/gateway for intelliwear monitoring systems

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Sensoteq

Document:

DOC-00898

Publish Date: 23/08/2023

Authors:

Ciarán Caldwell / Martin McNeill

Installation Guide

Sensors for Intelliwear monitoring systems

Sensor Model: WMVM

Gateway for Intelliwear monitoring systems

Gateway Model: ANTR2006

Sensoteq Ltd

8 Cromac Avenue

Belfast BT7 2JA UK

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Summary of Contents for Sensoteq WMVM

Page 1 DOC-00898 Publish Date: 23/08/2023 Authors: Ciarán Caldwell / Martin McNeill Installation Guide Sensors for Intelliwear monitoring systems Sensor Model: WMVM Gateway for Intelliwear monitoring systems Gateway Model: ANTR2006 Sensoteq Ltd 8 Cromac Avenue Copyright Sensoteq Ltd 2022 Belfast BT7 2JA UK...
Page 2: Table Of Contents
Download Install App ......................9 Connect Gateway to PLC system ..................9 Gateway Setup ........................10 Using the Sensoteq VHM App ....................13 Connect to a Gateway ......................14 Connect to a Sensor ......................16 Select Sensor Mode ......................18 1-Wire Mode ..........................
Page 3 Figure 7. 1-Wire Configuration Flowchart ................... 29 Figure 8. Hose installation ......................30 Figure 9. Spool installation ......................30 Figure 10. Gateway installation ....................32 Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 4: References
Deutsche Institut für Normung (German Institute of Standards) Identification Local Area Network Light Emitting Diode Operating System Programmable Logic Controller Radio Frequency Volts Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 5: Safety And Regulatory Information
Sensoteq for appropriate part numbers. batteries in this product should be collected separately • Sensoteq product are not designed for use in operating or and not be disposed of with household waste. calibrating machinery. Sensoteq products are monitoring Substances in batteries can have potential negative equipment only.
Page 6: Installation Process
1. Check equipment 2. Download Install App 3. Connect gateway(s) to PLC 4. Gateway setup 5. Using the Sensoteq Install App 6. Assign sensors to gateway(s) 7. Install the sensor(s) 8. Test and install gateway(s) The best method is to connect each gateway in turn (and add sensors) as the installation progresses, then move onto the next gateway.
Page 7: Checking Equipment
Date 23/08/2023 Author Ciarán Caldwell / Sensors for Intelliwear monitoring systems Martin McNeill 1. Checking Equipment When you receive the Sensoteq equipment please check: • None of the equipment has been visually damaged during transport • You have the following equipment: o Hose / Spool Kit ▪...
Page 8: Type Identification
DIN rail inside Gateway installation cabinet (not essential) • A Mobile Device o Any phone or tablet running Android OS 9, 10 or 11 o An iPhone Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 9: Download Install App
In this instance, the PLC is the master, and the gateways are the slaves. The PLC requests (polls) the sensor data from the gateway via ethernet. Figure 2. Modbus Overview block diagram Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 10: Gateway Setup
It may be necessary to move the gateway after the sensors are installed to ensure optimum signal strength • Further information is available in the following sections Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 11: Figure 4. Gateway Features
Sensors for Intelliwear monitoring systems Martin McNeill RF Sensor Link Gateway Status LED 12V (DC @2A) Ethernet DIN Rail Release Figure 4. Gateway Features Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 12 Cyan Searching for Cloud Fast blink The device is connected to WiFi and internet is available. Attempting to connect with Sensoteq cloud services Bright Green Searching for WiFi Fast blink The device is attempting to connect to WiFi. If it remains in this state for more than 3 minutes please see your IT administrator.
Page 13: Using The Sensoteq Vhm App
Installation Guide DOC-00898 Date 23/08/2023 Author Ciarán Caldwell / Sensors for Intelliwear monitoring systems Martin McNeill 5. Using the Sensoteq VHM App • Download the Weir VHM App from: o Available apk o Google Play Store o App Store •...
Page 14: A) Connect To A Gateway
Gateways that have been found will appear in a list. These can be pressed to select or use the scan button to rescan for gateways Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 15 • To disconnect from the gateway, press the Disconnect button at the bottom of the screen Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 16: B) Connect To A Sensor
Sensors that have been found will appear in a list. These can be pressed to select or use the scan button to rescan for sensors Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 17 When a sensor is connected, it will display details of the sensor and some configuration options • Live Incoming Messages are displayed at the bottom of this screen Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 18: C) Select Sensor Mode
The sensor mode will update to 1-Wire after a period of time, and the Incoming Messages will show the sensor is set to Rst1 when there are no valid resistances across either coil Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 19 The sensor mode will change to ‘OkC1’ or ‘OkC2’ when 6 valid resistance samples • are detected across either Coil 1 or Coil 2 respectively, and the Green LED will flash Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 20: 2-Wire Mode
The sensor mode will update to 2-Wire after a period of time, and the Incoming Messages will show the sensor is set to PRST when there are no valid resistances across either coil Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 21 The sensor mode will change to ‘OK’ when 6 valid resistance samples are detected • across Coil 1 and Coil 2, and the Green LED will flash Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 22: D) Sensor Diagnostic Commands
To select a sensor diagnostic command, press the Diagnostic Commands button • The diagnostic commands are shown below. Incoming messages are also displayed at the bottom of this screen Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 23 When an option is selected, the button will turn for a few seconds. The sensor will transition to the selected diagnostic state after 6 valid samples Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 24: E) Upgrade Sensor Firmware
To load new firmware onto the sensor, press the Upgrade Firmware button from the Connected to Sensor screen • On the Upgrade Firmware screen, press the Select File button • Select the appropriate zip file Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 25 Press the Update Firmware button and the firmware will begin updating. The Sensor will have the Yellow LED on for a few seconds during this operation. Once finished, the Update Complete message will appear Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 26: Understanding Rf Range
Any additional metal surrounding the sensor will attenuate the signal, even if you still have direct line of sight. Range will be impacted. Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 27: Sensor Configuration
There is a delay of around 5 minutes from Reset to normal mode to allow handling time of the sensor. The Sensoteq VHM app includes buttons pre-set with the above commands and allows for firmware upgrades. The VHM app also allows switching between 1-wire and 2-wire modes.
Page 28: 2-Wire Mode
In 2-Wire mode the sensor measures the resistance/inductance of 2 wires which are embedded at thicknesses of approximately 50% and 75% in the hose/spool. Figure 6. 2-Wire Configuration Flowchart Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 29: 1-Wire Mode
In 1-Wire mode the sensor measures the resistance/inductance of 1 wire which is embedded at a thickness of approximately 80% in the hose/spool. Figure 7. 1-Wire Configuration Flowchart Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 30: Install The Sensor
Below is an example of the spool sensor after installation, the sensor should be screw down until it is hand tight. For further instruction refer to OEM documentation. Figure 9. Spool installation Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 31: Wire Terminal Connection To Hose/Spool
Connector locations 1 and 2 are to be connected to 1 of the wear indicator wires and locations 3 and 4 should be used for the remaining wear indicator wear. Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 32: Install Each Gateway
If using an external power source, such as that within an enclosure or panel, ensure that it has capacity to provide 2A@12vdc. Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 33: Troubleshooting
Author Ciarán Caldwell / Sensors for Intelliwear monitoring systems Martin McNeill Troubleshooting Please refer to the customer service email address below for additional support. support@sensoteq.co.uk Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...
Page 34: Regulatory Information
Cet équipement est conforme aux limites d’exposition aux rayonnements ISED établies pour un environnement non contrôlé. Cet équipement doit être installé et utilisé à plus de 20 cm entre le radiateur et votre corps. Sensoteq Ltd Unit 23 Ormeau Business Park, Copyright Sensoteq Ltd 2023 Belfast BT7 2JA Northern Ireland UK...

This manual is also suitable for:

Antr2006