DOT A1000-200 Operation And Maintenance Manual

Phosphate sensor
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DOT A1000-200 Phosphate Sensor
Operation and Maintenance Manual
Document No: DOT-OM-0001-03
Prepared by:
Dartmouth Ocean Technologies Inc.
www.DartmouthOcean.com
|
Aftersales@DartmouthOcean.com
|
(902) 442-4010

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  • Page 1 DOT A1000-200 Phosphate Sensor Operation and Maintenance Manual Document No: DOT-OM-0001-03 Prepared by: Dartmouth Ocean Technologies Inc. www.DartmouthOcean.com Aftersales@DartmouthOcean.com (902) 442-4010...
  • Page 2: Revision History

    Revision History Rev. Release Date Prepared Approved Revision Description 2024-05-14 Revised for DOT Suite with Bayonet Style Reagent Housing and Bend Restrictor Tubing...
  • Page 3: Table Of Contents

    Power and Communications Connections ................. 21 4.1.1 Powering the Sensor Using Wall Outlet ................21 4.1.2 Powering the Sensor Using DOT Battery Pack ..............22 4.1.3 PC to Sensor Communications ....................22 DOT Suite (Software) Application Sensor Programming ............. 23 4.2.1...
  • Page 4 Warranty ......................... 31 Troubleshooting ......................31 Appendices ........................32 Appendix A: Mechanical Drawings ..................32 Appendix B: Electrical Pinouts ..................33 Appendix C: Fluids Record ....................34 Description of Select Scripts ..................... 35 User Notes ........................36...
  • Page 5 List of Figures Figure 1: Overview of major system components ..................11 Figure 2: Labelled fluid port connections ....................12 Figure 3: Fluid reservoirs. Connect green-capped tube to Sensor. NEVER remove purple valve....13 Figure 4: (A) Exposed inlet port (beige) and replacement filter (orange). (B) Installed filter..... 14 Figure 5: Reagent Housing lid removal .......................
  • Page 6 List of Tables Table 1: Mechanical specifications ....................... 8 Table 2: Electrical specifications ........................8 Table 3: Optical specifications with typical values at T = 25 °C ..............8 Table 4: Analytic specifications obtained with standard solutions at T = 25 °C (values subject to change) 8 Table 5: Manufacturer-supplied equipment....................
  • Page 7: Safety & Specifications

    Spills or leaks should be immediately cleaned with a wipe while wearing the required PPE (gloves, safety glasses, protective clothing). There are three (3) different fluids that ship with the purchase of the DOT A1000-200 Phosphate Sensor: 1) Reagent 1 – may be hazardous (acidic, < 1 % sulfuric acid) 2) Reagent 2 –...
  • Page 8: Identification

    The Model and Serial Number of the sensor is also recorded electronically and can be accessed through the operating software. Please refer to the Model and Serial Number of your unit when communicating with DOT about warranty, servicing, or technical issues. Specifications 1.3.1...
  • Page 9: Parts And Equipment

    Table 6: Required user-supplied equipment Equipment Laptop or PC External power supply with 7V or 9-24 V DC output, or wall outlet power with DOT Power Adapter Hex (Allen) Key, 4 mm Hex (Allen) Key, 3 mm Hex (Allen) Key, 2 mm...
  • Page 10: Setup & Deployment

    Once phosphate concentration is assessed, the coloured solution is dispensed to an onboard waste container. The DOT Phosphate Sensor A1000-200 also contains an onboard standard solution for periodic in situ calibration (optional, user-configurable). All phosphate concentrations used in this manual are in units of µM (micromolar) but may be converted to units of...
  • Page 11: Figure 1: Overview Of Major System Components

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment Table 9: List of major system components (sensor, reagent cannister, and mounting bracket) Schematic Part name Description number Sensor housing Contains syringe pumps, motors, microfluidic chip, optical sources, and detectors. Reagent housing Contains fluid reservoirs for reagents, standards, and waste collection.
  • Page 12: Phosphate Sensor Assembly Instructions

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment Phosphate Sensor Assembly Instructions 3.2.1 Connecting Reagent and Standard Reservoirs WARNING The waste reservoir will burst if overfilled. Do not fill beyond the size of the supplied waste reservoir. There are four (4) fluid reservoirs that must be connected to the Phosphate Sensor before use. One of the four (4) reservoirs is used to collect waste and should be empty upon installation.
  • Page 13: Fluid Reservoir Installation

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment 3.2.2 Fluid Reservoir Installation WARNING Ensure that the correct reagent reservoir is connected to the correct port on Sensor. Incorrect connections will result in improper measurement of nutrients. Each fluid reservoir contains two (2) tubes. One (1) tube is connected to the Sensor; the second tube is used during the reservoir filling operation only.
  • Page 14: Inlet Filter Installation And Removal

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment 3.2.3 Inlet Filter Installation and Removal Inlet Filter Installation Required Tools / Equipment • Fresh 0.45 µm inlet filter • Disposable gloves • Lint free wipes (if inlet is wet or dirty) •...
  • Page 15 A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment Inlet Filter Removal Required Tools / Equipment • Disposable gloves • Lint free wipes (if inlet is wet or dirty) • Isopropyl alcohol (if inlet noticably dirty) To remove the inlet filter: 1) Put on fresh disposable gloves.
  • Page 16: Installing And Removing Fluid Reservoirs Within Reagent Housing

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment 3.2.4 Installing and Removing Fluid Reservoirs Within Reagent Housing Removing Fluid Reservoirs Required Tools / Equipment • Disposable gloves • Allen Key, 3 mm • Five (5) Red Luer Port Caps (Optional, for long term sensor storage) See Figure 5 and Figure 7 for visual aid to help with Reagent Housing lid removal and servicing reservoirs.
  • Page 17: Figure 5: Reagent Housing Lid Removal

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment Figure 5: Reagent Housing lid removal Figure 6: Fluid reservoir servicing with labelled components Dartmouth Ocean Technologies Inc.
  • Page 18: Figure 7: Reagent Housing Lid Removal (Guide)

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment Figure 7: Reagent housing lid removal (guide) Dartmouth Ocean Technologies Inc.
  • Page 19: Installing Sensor And Reagent Housings On Mounting Bracket

    Sensor Deployment The A1000-200 Phosphate sensor is capable of deployments on many different platforms, including floating drifts, stationary buoys or fixed seabed systems, as a payload on an underwater autonomous vehicle (UAV), or as a towed or hull-mounted system.
  • Page 20: Preparing For A Deployment

    A1000-200 Operation and Maintenance Manual (0001-03) Setup & Deployment Table 10: Battery lifetime vs. sampling rate. Values are approximate and subject to change with protocol Sampling Rate Battery Consumption 1 Phosphate Sample / Day & 2.5 % / week 1 On-Board Standard / Week 1 Phosphate Sample / Hour &...
  • Page 21: Electrical & Software

    Powering the Sensor using a DOT 24V Power Adapter is recommended during in-house use (e.g. configuration, bench testing). The DOT 24V Power Adapter can accept an input voltage of 100 - 264 VAC (47 – 67 Hz) from a wall outlet. The following instructions detail powering the Sensor from a wall outlet.
  • Page 22: Powering The Sensor Using Dot Battery Pack

    Electrical & Software c. Store dummy plug and locking sleeve. 2) Connect the 6-Pin (F) of the DOT 24V Power Adapter to the 6-Pin (M) power bulkhead of the sensor. 3) Attach a Power cord to the Power Adapter. 4) Plug Power cord into a wall outlet.
  • Page 23: Dot Suite (Software) Application Sensor Programming

    4) Plug Ethernet cable from DOT Control Pendant into an available PC ethernet port. 5) Open DOT Suite application to communicate with Sensor. Sensor might be in ‘sleep mode’ on initial connection; if this is the case power cycle the Sensor by disconnecting from power, waiting 5 seconds, and reconnecting to power.
  • Page 24: Connecting To Instrument Through Dot Suite

    A1000-200 Operation and Maintenance Manual (0001-03) Electrical & Software 4.2.2 Connecting to Instrument through DOT Suite 1) Power the Sensor – refer to Section 4.1 Power and Communications Connections. 2) Connect Communications between Sensor and PC – refer to Section 4.1.3 PC to Sensor...
  • Page 25: Sensor Operation

    2) Connect PC to Sensor using DOT Control Pendant and DOT Suite 3) Interrupt Sensor if it is in ‘Autorun’ mode by clicking Stop Logging in DOT Suite 4) Download files from the Sensor for archiving, backup, and later analysis.
  • Page 26: Sensor Deployment

    Sensor Operation Sensor Deployment The A1000-200 Phosphate Sensor is capable of deployments on many different platforms, including floating drifts, stationary buoys or fixed seabed systems, as a payload on an underwater autonomous vehicle (UAV), or as a towed or hull-mounted system.
  • Page 27: Software & Analysis

    The sensor uses a 115200 baud 8N1 Serial connection for general use. The Sensor can also be operated using an external controller without using DOT Suite through direct serial commands; users can request a list of base commands from DOT through email: Aftersales@DartmouthOcean.com. However, this is not recommended due to the safeguards built into DOT Suite that ensure proper operation.
  • Page 28: Ethernet (Configure)

    Ethernet port). For example, an IP address of 192.168.137.200 is a valid address for your sensor, which can be set in the application DOT Suite. Figure 10: Ethernet IP Address configured in Command Prompt. In this example, the IPv4 Address was set to 192.168.137.1.
  • Page 29: Maintenance & Care

    Sensor and Fluids Storage The A1000-200 Phosphate Sensor should be kept out of direct sunlight in a cool, dry area when possible. Reagents and standard should be stored in a refrigerator set to 4 °C when not in use to preserve their shelf-life.
  • Page 30: Anode Replacement

    A1000-200 Operation and Maintenance Manual (0001-03) Maintenance & Care Anode Replacement The water-facing metal components are made of anodized aluminum. The anodization is important in preventing corrosion in marine environments. Any scratch in the anodized metal parts will compromise corrosion resistance. Significant corrosion will make the part unusable, so great care should always be taken in handling anodized metal pieces, such as the sensor and reagent housings and end caps.
  • Page 31: Warranty

    Warranty Any personalized warranty agreement issued between DOT and the client overrules the following general agreement. The contents of this section apply only if no other warranty agreement between DOT and the customer has been issued. Dartmouth Ocean Technologies warrants that the DOT A1000-200 Phosphate Sensor will be free from defects of workmanship and materials for a period of one (1) year.
  • Page 32: Appendices

    A1000-200 Operation and Maintenance Manual (0001-03) Appendices 8 Appendices Appendix A: Mechanical Drawings Figure 12: Mechanical drawings and dimensions Dartmouth Ocean Technologies Inc.
  • Page 33: Appendix B: Electrical Pinouts

    A1000-200 Operation and Maintenance Manual (0001-03) Appendices Appendix B: Electrical Pinouts Table 11: Power connector pinout: 6-pin male bulkhead Function Face View (Male) Ground Ground Battery Voltage (7 V) Battery Voltage (7 V) 9 – 24 VDC 9 – 24 VDC...
  • Page 34: Appendix C: Fluids Record

    A1000-200 Operation and Maintenance Manual (0001-03) Appendices Appendix C: Fluids Record Reagent 1 (RG1) Reagent 2 (RG2) Standard (ST) Installed On Use by Date Installed On Use by Date Installed On Use by Date Dartmouth Ocean Technologies Inc.
  • Page 35: Description Of Select Scripts

    A1000-200 Operation and Maintenance Manual (0001-03) Appendices Description of Select Scripts The following section describes some of the more useful scripts pre-loaded onto each A1000-200 Phosphate Sensor. Users may open script files in any standard text editor to obtain further insight into their function.
  • Page 36: User Notes

    A1000-200 Operation and Maintenance Manual (0001-03) Appendices User Notes Dartmouth Ocean Technologies Inc.

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