Katool KT-H120D Manual

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Summary of Contents for Katool KT-H120D

Page 2: Safety Instructions
SAFETY INSTRUCTIONS: (READ THE INSTRUCTIONS ENTIRELY BEFORE OPERATING) 1.Read and understand all instructions and all safety warnings before operating lift. 2. Care must be taken as burns can occur from touching hot parts. 3. Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified service person.
Page 3: Safety First
16. Only trained operators should operate this lift. All non- trained personnel should be kept away from the work area. Never let non-trained personnel come in contact with, or operate lift. 17.DO NOT override self-closing lift controls. 18.Clear area ifvehicle is in danger of falling. 19.ALWAYS make sure the safe ties are engaged before attempting to work on or near a vehicle.
Page 4: Table Of Contents
Content INTRODUCTON ............................ 1 MAIN TECHNICALPARAMETERS ....................3 OUTLINE DEMENSION ........................3 THE STRUCTURE AND WORKING PRINCPLE ................. 4 INSTALLATION AND DEBUGGING ....................4 HYDRAULIC AND ELECTRIC SYSTEM ..................7 OPERATION ............................8 MAINTENANCE ..........................13 TROUBLE SHOOTING ........................14 WARRANTY CARD ...........................
Page 5: Main Technicalparameters
chart 、 Main technical parameters: Lifting capacity: 12000lb. Lifting height: 70in. Overall height 110in. Minimum height: 4in. Lifting time: Power supply 220V, 3.0kw Rated oil pressure 18Mpa Overall weight 1230lb.
Page 6: Outline Demension
、 Outline Dimension: F ig . 2 、 The structure and working principle of the machine: The machine are make up of main and auxiliary column,hydraulic system driving two cylinders, push the wheel,drive the lifting steel chain elevate the pulley (see Figure 1 、2 and figure 3).
Page 7: Installation And Debugging
supporting parts. The lifting arm is provided with a locking mechanism to prevent rotation ofthe lifting arm . Two pulleys by synchronous wire rope keep up and down. Two pulleys are provided with a mechanical safety device. In the rising as insurance mechanical keys can automatically enter and disengage from the insurance point, sound crash, as judge mechanical insurance device work normal ornot and...
Page 8: Before Installation
Fig. Installation BEFORE INSTALLATION 1. Identify the components and check for shortages. 2. Installation, adjusting and testing operations are to be performed by qualified staffonly. 3.After unloading the lift, place it near the intended installation location.
Page 9 4.Remove the shipping brands and packing materials from the unit. 5.Remove the packing brackets and bolts holding the two columns together.
Page 10 SPACE REQUIRED Please refer to the drawing for detailed installation size. 5.2 Installation steps: PLEASE READ THE FOLLOWING INSTRUCTIONS BEFORE ASSEMBLING THE LIFT STEP ONE: DETERMINE LOCATION AND MARKS WITH CHALK ON THE FLOOR 1. Determine which side will be the approach side and which side will be the power unit to be mounted.
Page 11: No-Load Test
CERTIFIED ELECTRICIAN MAKE THE ELECTRICAL HOOK UP TO THE POWER UNIT. Fig 6 Installation checking 5.3 Load test No-load test: (1)Full inspection installation before using. (2)Press up button, ifpiston rod can extend explain the motor rotating is right. (3) lifting pulley, ifthe rising chain looses, need to press up button, make the oil cylinder piston rod slowly stretched out to prevent chain extrusion wheel groove.
Page 12 falling (advanced into the insurance), with special socket spanner according to chart tighten the pulley nut, further tightening synchronous wire rope. If necessary, it may be appropriate to relax the other wire rope. Until the crash sound and two pulley enter into insurance basic synchronization. In the heavy load required polyphonic synchronization.
Page 13: Hydraulic And Electric System
keeps working, if have an accident (such as high pressure hose or rope rupture), working table abnormal down, safety lock unlocking plate, which is locked plate teeth stuck, and working table stop decline, to ensure safety. When the work table fall, first rise work table a little 10-20mm, then pull down the main pillar of unlocking handle, under the action of steel rope ,around the unlocking plate pop-up the tooth groove at the same time, it is get rid of safety lock state.
Page 14 （220V）（380V） 10Electric chart Code Name Model Remarks name Quantity 1 KM CJX2- 1210-AC220V AC contactor Motor 2.2KW Insurance RT18-32-2A DZ108-20-6.3- 10A/380V 4 DZ Circuit breaker （DZ108-20- 10- 16A/220V） 5 HK HZ5-20/4L03 Combination switch Hydraulic pump station (Fig 8) hanging on the column, hydraulic system see Fig 9, adjust the "relief valve"...
Page 15: Operation
OPERATION：、 WARNING: DO NOT PLACE ANY VEHICLE ON THE LIFT BEFORE TRIAL OPERATION. CYCLE THE UP AND DOWN SEVERAL TIMES TO INSURE LATCHES CLICK TOGETHER AND AIR IS REMOVED FROM THE CYLINDERS. BEFORE OPERATION a. Check all the pipelines and joints before use. The machine only can be used after there is not any leakage.
Page 16: Maintenance
MAINTENANCE：、 Check all arm adjusting locks for proper operation. Check all cables connections, bolts and pins to ensure proper mounting and torque. Visually inspect safeties for proper operation. Lubricate posts with grease. Inspect all anchors bolts and tighten ifnecessary. Check all posts for squareness and plumb.
Page 17: Troubleshooting
9.TROUBLESHOOTING If your lift is not functioning correctly , you must take it out of service until it is fixed. All repair work must be performed by qualified personnel. If your organization has Lockout/Tagout policies , implement them after connecting the Lift to the power source. LIFT WILL NOT RAISE POSSIBLE CAUSE Air in oil, ( 1,2,8, 13)
Page 18: Motor Will Not Run
MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, (5,2, 1,3,4) Limit switch burned out, ( 1,2,3 ,4) Microswitch burned out, ( 1,2 ,3 ,4) Motor burned out, ( 1,2,3,4,6) Voltage to motor incorrect, (2 , 1,7) REMEDY INSTRUCTIONS Check for correct voltage.............. Compare supply voltage with voltage on motor name tag.
Page 19 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE 1. Air in oil, ( 1,2,3,4) Cylinder binding, (5) Cylinder leaks internally, (5) Lift overloaded, (6 ,5) Lowering valve leaks, (7,8, 1,5,9) Motor runs backwards, ( 10, 12,9) Pump damaged, (5 ,9) 8. Pump won’t prime, ( 1,2,3,4,5 , 11,9) Relief valve leaks, (8 ,5 ,9) 10.
Page 20 LIFT WILL NOT STAY UP POSSIBLE CAUSE Air in oil, ( 1, 2, 3) Check valve leaks, (6) Cylinders leak internally, (7 ) Lowering valve leaks, (4, 5, 1, 7, 6) Leaking fittings, (8) REMEDY INSTRUCTIONS 1. Check oil level................... The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
Page 21: Warranty Card
10、 Warranty card Date ofpurchase Username Contact number Contact add Product ID Serial number Invoice number Maintenance Warranty phone placename Maintenance record card Record Change parts content Date appendix broker content Name Model specification quantity...
Page 22: Exploded Diagram
Warranty conditions 1 、Begin from the date of purchase one year ，under the normal use condition and the user in accordance with the 《operation manual》require to operate this product failure, our company will give limited free repair. 2 、In the warranty time need repairs ，user holds this warranty cards 、 invoices for free services.
Page 23 Detail Detail 1...
Page 24 Detail 1 Detail 2 Part Name Model number Car components Main Column Auxiliary Column Cylinder components Cover hat Chain Wire rope assembly Sprocket Sprocket shaft Rope pulley Power unit Fixed plate for approach bridge Long oil pipe Main oil pipe Long connector Short connector ∅25...
Page 25 Hexagonal nut Internal hexagonal bolt M8X15 External hexagonal bolt M8X25 Flat Washer Spring Washer Hexagonal nut Unlock Axis Torsion spring sleeve Main Lock Auxiliary lock Torsion spring Release handle Release lower wheel Flat shaft Main rope wheel stand Auxiliary rope wheel stand Handle ball Internal hexagonal bolt M6*20...
Page 26 Part Name Model number Car components A2- 1 One support arm A2-2 Two support arm Support arm pin shaft Slider armrest Scroll cover Pallet Locking tooth Handle ball Locking rod External locking tooth Lock tooth pressure spring Support arm rubber washer...
Page 27 Part Name Model number Pallet rubber washer Anti collision rubber washer Snap ring Flat washer Internal hexagonal bolt M6* 15 M6*25 Half round head bolt Hexagonal nut Internal hexagonal nut M8* 14 Internal hexagonal bolt M8* 12 Internal hexagonal bolt M10*20 M6*5 Countersunk bolt...
Page 28 The "KT-H120D " below the picture indicate the INSTALLATION MANUAL correct installation steps. Unpack Takeout parts KT-H120D KT-H120D Install terminal cover Install terminal cover KT-H120D KT-H120D...
Page 29 INSTALLATION MANUAL Stand the column up Measure the distance between the columns KT-H120D KT-H120D Make sure the Lift the carriages up carriage on both sides is parallel Prior to raising posts, slide each carriage upwards to expose the cylinder port in the...
Page 30 INSTALLATION MANUAL Tighten the nut Pass the wire to secure rope through the pulley above KT-H120D KT-H120D Pass the wire rope through the pulley above Pass the wire rope through the pulley above KT-H120D KT-H120D Pass the wire rope(from opposite...
Page 31 KT-H100@KT-M110 KT-H100@ KT-M110 Pass the wire Pass the wire rope rope through the through the pulley pulley below below KT-H120D KT-H120D Pass the wire Pull the wire rope to the column on the rope through the pulley below other side...
Page 32 INSTALLATION MANUAL Tighten the nuts KT-H120D Install arms Align the holes and prepare to insert the retaining pin KT-H120D KT-H120D Insert the retaining pin Install plastic box KT-H120D KT-H120D...
Page 33 INSTALLATION MANUAL Install the hydraulic oil tube Install the hydraulic oil tube KT-H120D KT-H120D Prepare to install the power unit KT-H120D...
Page 34 INSTALLATION MANUAL Tighten the nut to secure Connect the hydraulic tube on this side KT-H120D KT-H120D Connect the Connect the hydraulic oil hydraulic oil pipe pipe between the power unit between the and the power unit and the cylinder cylinder...
Page 35 INSTALLATION MANUAL Connect the Connect the hydraulic oil hydraulic oil pipe pipe between the power between the power unit and the cylinder unit and the cylinder KT-H120D KT-H120D...
Page 36: Certificate Of Conformity
Certificate of conformity This equipment is qualified to grant leave the factory Product name： Two post lift Product ID： Date ofinspection： Test Technician： seal...