cytiva Hoist Operating Instructions Manual

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Hoist

Operating Instructions

Original instructions

cytiva.com

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Summary of Contents for cytiva Hoist

Page 1 Hoist Operating Instructions Original instructions cytiva.com...
Page 2: Table Of Contents
Regulatory information ..........................44 9.4.1 Contact information ............................ 45 9.4.2 European Union and European Economic Area ................46 9.4.3 Regulations for North America ....................... 47 Health and Safety Declaration Form ...................... 48 Index ........................... 50 Hoist Operating Instructions 29146668 AD...
Page 3: Introduction
1 Introduction Introduction About this chapter This chapter contains important user information about the product. In this chapter Section See page About this manual Important user information Hoist Operating Instructions 29146668 AD...
Page 4: About This Manual
Scope of this manual This manual is valid for the hoist configured for use together with 500, 1000, and 2500 L mixers. The hoist specifications are described in the General Specification and on the system label.
Page 5: Important User Information
Intended use The hoist is a tool for lifting and positioning the powder bag at the powder addition port of 500, 1000, and 2500 L mixers, with the purpose of aligning a powder bag with the powder addition port.
Page 6: Notes And Tips
Notes and tips Note: A note is used to indicate information that is important for trouble-free and optimal use of the product. Tip: A tip contains useful information that can improve or optimize your proce- dures. Hoist Operating Instructions 29146668 AD...
Page 7: Safety Instructions
2 Safety instructions Safety instructions About this chapter This chapter describes safety precautions for the hoist. The labels on the system are also described. In this chapter Section See page Safety precautions Symbols and abbreviations Hoist Operating Instructions 29146668 AD...
Page 8: Safety Precautions
Qualification. Only properly trained personnel may operate and maintain the product. WARNING Damaged system.Do not use the equipment if any part is damaged or broken. WARNING Correct operation. Verify the correct operation of the winch before each use. Hoist Operating Instructions 29146668 AD...
Page 9: Personal Protection
CAUTION Fasten before moving. Lower the hoist lifting arm to its lowest position and fasten it before moving the hoist. CAUTION Tripping hazard. Make sure that all tubing, hoses and cables are placed so that the risk for tripping accidents is minimized.
Page 10: System Operation
50 kg. Exceeding the maximum load of 50 kg can result in the hoist tipping over. WARNING Only for powder bags. Do not use the hoist to lift products other than powder bags within the approved weight range. WARNING Smooth surfaces only.
Page 11 2 Safety instructions 2.1 Safety precautions CAUTION Crank brake not working. If the brake mechanism of the hoist is not working correctly, do not use the hoist. Contact your local Cytiva representative. CAUTION Click sound. When lifting the bag with the hoist, the operator must hear a regular "click"-sound coming from the winch.
Page 12 Cytiva may be used for maintaining or servicing the product. CAUTION Contamination hazard. Before performing any service work on the product, make sure that the product has been properly decon- taminated. NOTICE Do not point jets of pressurized water directly at the hoist. Hoist Operating Instructions 29146668 AD...
Page 13: Symbols And Abbreviations
This section describes the information on the system label and other safety or regula- tory labels that are attached to the product. Labels on the instrument The system label is located on the weight box. The following illustration shows the loca- tion of the system label. Hoist Operating Instructions 29146668 AD...
Page 14: System Label
The year and month the product was built. Max load Maximum load allowed for the product. Warning! Do not use the hoist before reading the Hoist Operating Instructions. Do not open any covers or replace parts unless specifically stated in the user documentation.
Page 15: Safety Labels
2 Safety instructions 2.2 Symbols and abbreviations Safety labels The following table describes the various safety labels that are located on the hoist. Safety label Description Warning! Do not use the hoist before reading the hoist Operating Instructions. Do not open any covers or replace parts unless specifically stated in the user documentation.
Page 16: System Description
3 System description System description About this chapter This chapter provides a description of the hoist and detailed descriptions of its parts. In this chapter Section See page Instrument overview System components Hoist Operating Instructions 29146668 AD...
Page 17: Instrument Overview
A single-use disposable bag is installed inside the mixer vessel. The powder bag is lifted to the top of the mixer vessel using the hoist. A three inch (3″) connection at the bottom of the powder bag is connected to the powder addition port of the mixer disposable bag and the contents of the powder bag are added into the disposable bag.
Page 18 3 System description 3.1 Instrument overview Illustration of the hoist The following illustration shows the overview of the hoist. Part Function Part Function Steel wire rope Weight box Push bar Casters (4) Crank Bottom frame Winch drum Lifting arm Frame...
Page 19: Mixer Options
The following illustration shows the minimum and maximum work height of the bag holder. 2.6 m (102”) 1 m (39”) Mixer options The hoist is intended for use with the following Xcellerex Steel mixer sizes (jacketed and non-jacketed): • 500 L • 1000 L • 2500 L...
Page 20: System Components
System components Casters The hoist has four casters. The two front casters (A) are rigidly attached to the bottom frame. The two rear casters are swivel casters (B). The hoist can be rolled by hand on hard and smooth surfaces. The rear casters have brakes and can be locked when the system is at its designated location.
Page 21: Bag Holder
The powder bag is attached to the bag holder for lifting and transporting the bag. The bag holder can be disconnected from the lifting arm to make attachment easier. The following illustration shows the bag holder and the locking mechanism. Hoist Operating Instructions 29146668 AD...
Page 22 3 System description 3.2 System components Powder bag The hoist is designed for powder bags no heavier than 50 kg. The following illustration show examples of powder bags that can be used with the hoist. Part Function Bag holder attachment...
Page 23: Installation
4 Installation Installation About this chapter This chapter describes the installation requirements for the hoist. See the separate Unpacking Instructions manual for instructions on how to unpack the product. Dimensions The following illustration shows the dimensions of the hoist. 2022 mm (77”)
Page 24: Preparation
5 Preparation Preparation About this chapter This chapter provides required information on how to prepare the hoist for operation. Lock and unlock the casters After setting the system at its designated location, lock the casters by pressing down the tab of each caster brake.
Page 25: Operation
6 Operation Operation About this chapter This chapter provides required information to operate the hoist in a safe way. Safety precautions WARNING Correct operation. Verify the correct operation of the winch before each use. WARNING Operating limits. Do not lift items heavier than the specified maximum load of 50 kg.
Page 26 Attach powder bag to the hoist Follow the instructions below to attach a powder bag to the hoist using the bag holder. Step Action Hold the push bars and move the hoist near to the powder bag.
Page 27 Action Put the powder bag on a table/platform high enough so that holder can be attached to hoist without lifting the weight of the bag. Note: Make sure the powder bag is clamped. The clamp must stop the powder in the bag from reaching the powder addition port.
Page 28 6 Operation Step Action Lock the hoist casters. See Lock and unlock the casters, on page 24 instructions. Turn the crank counterclockwise to lower the lifting arm. Push the bag holder into the lifting arm hook. Make sure that the locking bolt moves back and the bag holder is locked in the hook.
Page 29 If a regular "click"-sound is not heard during a lifting operation, turn the hand crank two to three turns in the UP direction to activate the brake mecha- nism of the winch. If the "click"-sound is still not heard, do not use the hoist and contact your local Cytiva representative.
Page 30 Step Action Unlock the hoist casters. Hold the push bars and move the hoist to the mixer. Add the solid material Follow the instructions below to add the solid material into the mixer disposable bag. Hoist Operating Instructions 29146668 AD...
Page 31 6 Operation Step Action Adjust the hoist position so that the powder bag port (A) is above the powder addition port of the mixer disposable bag (B). Lock the hoist casters. Turn the crank counterclockwise to lower the powder bag.
Page 32 CAUTION Cable on cable wheel. Make sure that the cable is wound up evenly on the winch cable wheel. Unlock the hoist casters. Hold the push bars and move the hoist away from the mixer. Hoist Operating Instructions 29146668 AD...
Page 33 Remove the powder bag from the bag holder by pulling the top of the bag out of the bag holder slot. Discard the empty bag in accordance with established procedures for the application. Move the hoist to the storage location. Hoist Operating Instructions 29146668 AD...
Page 34: Maintenance
7 Maintenance Maintenance About this chapter This chapter provides required information to enable users and service personnel to clean and maintain the hoist. In this chapter Section See page Maintenance schedule Cleaning Hoist Operating Instructions 29146668 AD...
Page 35: Maintenance Schedule
Do not point jets of pressurized water directly at the hoist. Hardware maintenance It is the responsibility of the hoist owner to make sure that appropriate maintenance is performed. The user should inspect the system for signs of wear and damage and request a service visit if anything abnormal is found.
Page 36 The following table describes maintenance activities that must be done by customer personnel. All maintenance must be done by properly trained personnel. WARNING Authorized personnel. All service work must be done by Cytiva representatives or other authorized personnel. Component Frequency...
Page 37 Component Frequency Activity Visually inspect the bearings for abnormal wear. If necessary, lubricate the bearings. Every fifth year A general overhaul of the hoist must be done by a Cytiva representative or other authorized personal. Hoist Operating Instructions 29146668 AD...
Page 38: Cleaning
Undiluted NaOH 2-propanol Instructions for cleaning NOTICE Do not point jets of pressurized water directly at the hoist. Step Action Use a non-abrasive cloth with mild detergent and water to clean the exterior of the hoist. Check all stainless steel components for signs of surface rust. If rust is found, do the following: a.
Page 39: Troubleshooting
This chapter provides required information to enable users and service personnel to identify and correct problems that may occur when operating the hoist. If the suggested actions in this guide do not solve the problem, or if the problem is not covered by this guide, contact your Cytiva representative for advice.
Page 40: Reference Information
Reference information About this chapter This chapter provides required information that may become useful when installing, operating, maintaining and troubleshooting the hoist. It also contains a Health and Safety Declaration Form for service, and ordering information. In this chapter Section...
Page 41: System Specifications
Sound level 74 dB(A) Hoist lift and tilt test The hoist (product code: 29150472) has been tested and approved by AQ Enclosure Systems AB. The hoist is approved for a maximum load of 50 kg. The following conditions were tested: •...
Page 42: Ordering Information
9 Reference information 9.2 Ordering information Ordering information Visit cytiva.com Please refer to our website or contact a Cytiva representative for more information about the following questions: • Service • Ordering information Contact information Contact information can be found on the back page of this document.
Page 43: Recycling Information
The hoist shall be decontaminated before decommissioning and all local regulations shall be followed with regard to scrapping of the equipment. Disposal When taking the hoist out of service, the different materials must be separated and recycled according to national and local environmental regulations. Hoist Operating Instructions 29146668 AD...
Page 44: Regulatory Information
Regulatory information Introduction This section lists the regulations and standards that apply to the product. In this section Section See page 9.4.1 Contact information 9.4.2 European Union and European Economic Area 9.4.3 Regulations for North America Hoist Operating Instructions 29146668 AD...
Page 45: Contact Information
Manufacturing information The table below summarizes the required manufacturing information. Requirement Information Name and address of manufacturer Cytiva Sweden AB Björkgatan 30 SE 751 84 Uppsala Sweden Telephone number of manufacturer + 46 771 400 600 Hoist Operating Instructions 29146668 AD...
Page 46: European Union And European Economic Area
• used according to the Operating Instructions or user manuals, and • used in the same state as it was delivered, except for alterations described in the Operating Instructions or user manuals. Hoist Operating Instructions 29146668 AD...
Page 47: Regulations For North America
This section describes the information that applies to the product in the USA and Canada. UL conformity This symbol indicates that the product has been listed by Underwriters Laboratory (UL), which is a US Occupational Safety and Health Administration approved Nationally Recognized Testing Laboratory (NRTL). Hoist Operating Instructions 29146668 AD...
Page 48: Health And Safety Declaration Form
Service Ticket #: To make the mutual protection and safety of Cytiva service personnel and our customers, all equipment and work areas must be clean and free of any hazardous contaminants before a Service Engineer starts a repair. To avoid delays in the servicing of your equipment, complete this checklist and present it to the Service Engineer upon arrival.
Page 49 To make sure the mutual protection and safety of Cytiva personnel, our customers, transportation personnel and our environment, all equipment must be clean and free of any hazardous contaminants before shipping to Cytiva. To avoid delays in the processing of your equipment, complete this checklist and include it with your return.
Page 50: Index
17 Dimensions, 23, 41 On site service, 48 Operating principle, 17 Hardware maintenance, 35 Operation, 25 Hoist, 17, 18, 23–25, 39, 41 Ordering information, 42 description, 17 dimensions, 23 illustration, 18 Powder bag, 22 lift and tilt test, 41...
Page 51 System, 13, 17, 41 description, 17 dimensions, 41 label location, 13 specifications, 41 weight, 41 Typographical conventions, 4 Unlock, 24 casters, 24 wheels, 24 Wheels, 24 lock, 24 unlock, 24 Work height, 19, 41 illustration, 19 Hoist Operating Instructions 29146668 AD...
Page 52 © 2020 Cytiva All goods and services are sold subject to the terms and conditions of sale of the supplying company operating within the Cytiva business. A copy of those terms and conditions is available on request. Contact your local Cytiva representative for the most current information.