Scotchman IRONWORKER 12012-24M Manual

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Model 12012-24M Ironworker.

This manual does not include all of the

optional tooling for this machine.

If you would like a tooling manual,

please download our #40 Tooling Manual.

LUBRICATE

BEFORE

OPERATING

19103

0481

START

STOP

MM.

IN.

080174

12012-24M

START

PUNCH

SHEAR

MACHINE CAPACITIES

SPEC. BASED ON MILD STEEL-65,000 PSI TENSILE

PUNCH

THROAT DEPTH

STROKE

120 TONS

12" - 300MM

Ø1-1/2 THRU 1"

2.25" - 57MM

Ø38 THRU 25MM

FLAT SHEAR

ANGLE SHEAR

BLADE LENGTH 24" - 600MM

6"X6"X 1/2"

1X12 - 1/4X 24"

150X150X12MM

25X300 - 12X600MM

#019141

5,03

RUN

JOG

PROBE

MM.

IN.

MODEL

H.P.

VOLT

004085

FLA

SERIAL

PSI

SCOTCHMAN INDUSTRIES, INC.

PHILIP, SOUTH DAKOTA, U.S.A.

BLADE LENGTH

PH. 605-859-2542

JOG

MADE IN U.S.A.

019100

WARNING

NEVER-

Operate, install tooling, service or adjust machine without

proper instructions and without reading and understanding the

operator's manual and safety film.

NEVER-

Service machine with electrical power connected.

NEVER-

Operate any station without the respective strippers or

hold-downs in place.

NEVER-

Operate machine with protective guards removed.

NEVER-

Place any part of your body under blade, punch or moving

members.

NEVER-

Operate punch station without checking the punch to die

alignment and tightness.

80445

NEVER-

Punch half holes, punch or shear unknown materials, side load

press brakes.

SAFETY GLASSES REQUIRED WHEN

OPERATING OR OBSERVING THIS MACHINE

003100

FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC.

7 1

2 6

201625

113017

1 3

6 0

15440

224205

80400

WARNING!

-DO NOT REMOVE

THIS GUARD.

-DO NOT PLACE

FINGERS BEYOND

THIS GUARD.

TO PREVENT SERIOUS BODILY INJURY

(Check alignment and tightness daily.)

DO NOT REMOVE THIS SIGN FROM THIS MACHINE

REV. 0310

1-800-843-8844

13179

201110

M6x12

013180

201110

M6x12

LUBRICATE

BEFORE

OPERATING

19103

0481

M6x12

201110

M6x12

201110

080174

DANGER

ELECTRICAL HAZARD

Turn off power

and lock out

before servicing.

3122

1213

17341

13179

M6x12

201110

013180

M6x12

201110

M6x12

201110

M6x12

201110

80430

224205

80422

80235

224205

30585

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Summary of Contents for Scotchman IRONWORKER 12012-24M

Page 1 Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN DO NOT REMOVE THIS SIGN FROM THIS MACHINE OPERATING OR OBSERVING THIS MACHINE 003100 REV. 0310 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 80235 224205 17341 201625 113017 13179...
Page 2 MODEL 12012-24M IRONWORKER SERIAL # 51243M1221 & UP PRINTED MAY 2024 SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-800-843-8844...
Page 3: Table Of Contents
6 x 6 Ninety Degree Notcher Installation 7.3A 6 x 6 Ninety Degree Notcher Operation 7.3B Blade Replacement 7.3C Rectangle Notcher Rectangle Notcher Installation 7.4A Page 2 SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-800-843-8844...
Page 4: Description Page
Weld Coupon Bender Tool Installation 7.14A Weld Coupon Bender Tool Operation 7.14B 7.15 Multi-Shear Tool 7.15A Multi-Shear Tool Installation Multi-Shear Tool Operation 7.15B Page 3 SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-800-843-8844...
Page 5: Troubleshooting Guide
The ability of the operators to control the machine’s direction of movement at any point in the stroke (stop, jog or reverse) gives the Scotchman Ironworker a tremendous advantage over mechanical Ironworkers. There is no chance of the Scotchman being "accidentally tripped".
Page 6: Safety Precautions
2.0 SAFETY PRECAUTIONS The operators of this machine must be qualified and well trained in the operation of the machine. The operators must be aware of the capacities of the machine and the proper use of the hold down devices, strippers and guards provided with the machine. All of the guards, adjustable restrictors and awareness barriers must be installed on the machine and kept in good working order.
Page 7 12. Set up a program of routine inspections and maintenance for this machine. Make all repairs and adjustments in accordance with the manufacturer’s instructions. 13. A safety video for this machine is available online at Scotchman.com. Scotchmans YouTube channel also has this video, and many other helpful & informative videos related to this machine.
Page 8: Warranty
2.1 WARRANTY Scotchman Industries Inc. will, within three years of date of purchase, replace F.O.B. the factory or refund the purchase price for any goods which are defective in materials or workmanship, provided that the buyer returns the warranty registration card within thirty days of the purchase date and, at the seller’s option, returns the defective goods freight and delivery prepaid to the seller, which shall be the...
Page 9: Warning Labels
Punch & Die Warning 003110 Danger Voltage Sticker 003120 003140 U.S. Flag Decal 019127 003195 3 x 3 x 1/4 Max Sticker 010117 27" Scotchman Decal 120T Capacity Decal 019141 019103 Lubricate Decal 019105 Grease Point Decal 003175 Caution Contamination (Not shown.) (Not shown.)
Page 10 Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN DO NOT REMOVE THIS SIGN FROM THIS MACHINE OPERATING OR OBSERVING THIS MACHINE 003100 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 80235 80040 Data 224205...
Page 11: Installation & Set-Up
4.0 INSTALLATION & SET UP CAUTION: THIS SECTION DISCUSSES INSTALLATION AND SET-UP PROCEDURES. PLEASE READ THOROUGHLY BEFORE OPERATING THIS MACHINE. 4.1 PHYSICAL DIMENSIONS This machine is designed to be moved with a forklift. The weight of this machine is 5,200 pounds (2,360 Kg.).
Page 12 Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN DO NOT REMOVE THIS SIGN FROM THIS MACHINE OPERATING OR OBSERVING THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 003100 80235 80040...
Page 13: Machine Moving Procedures
Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN DO NOT REMOVE THIS SIGN FROM THIS MACHINE OPERATING OR OBSERVING THIS MACHINE REV. 0310 003100 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 80235 224205 17341 201625 113017 13179...
Page 14: Physical Inspections
4.3 PHYSICAL INSPECTIONS After the machine has been located, remove the side shrouds and inspect the interior of the machine for possible shipping damages. CHECK SPECIFICALLY THE FOLLOWING ITEMS: Stroke control handles and limit switches. Pump and motor assembly. Hydraulic hoses and fittings. Starter box and control box.
Page 15: Electrical Requirements
4.4 ELECTRICAL REQUIREMENTS PN 011898 RATING TABLE LINE VOLTAGE (3PH) MAX. HP MOTOR FLA 12.6 OVERLOAD ZB32-24 ZB32-24 ZB32-10 ZB32-10 ZB32-10 3-PHASE 1DISC POWER SEE MOTOR TAG INCOMING SUPPLY (BY CUSTOMER) FOR DETAILS PROVIDE MAXIMUM UPSTREAM PROTECTION PER N.E.C. CODE 430-52 AND TABLE 430-152.
Page 16 PN 011898 RATING TABLE SINGLE LINE VOLTAGE (1PH) PHASE MAX. HP MOTOR FLA 24.5 POWER OVERLOAD ZB32-24 1DISC SEE MOTOR TAG INCOMING SUPPLY (BY CUSTOMER) FOR DETAILS PROVIDE MAXIMUM UPSTREAM PROTECTION PER N.E.C. CODE 430-52 AND TABLE 430-152. SEE TRANSFORMER FOR FUSE REPLACEMENT WIRING DATA 1FU &...
Page 17 1 PHASE 3 PHASE INCOMING POWER INCOMING POWER DISCONNECT DISCONNECT 13 NO 13 NO CONTACTOR CONTACTOR CONTACTOR CONTACTOR 14 NO 14 NO _OL_ _OL_ OVERLOAD OVERLOAD OVERLOAD OVERLOAD TEST TEST ZB32-32 ZB32-32 RESET RESET SET TO SET TO MOTOR MOTOR TO MOTOR TO MOTOR FIGURE 4B...
Page 18 Newer machines (Serial #51047M and up) have the 250 KVA Transformer as standard equipment. Previously, 150 KVA was standard. The 150KVA Transformer is compatible with the LED Light Package. 230v/460v TRANSFORMER MOTOR WIRING BELOW 250VA PRIMARY SIDE HIGH VOLTAGE C0NNECTION FUSE FUSE ( 460 VOLT 3PH )
Page 19: Power Requirements
210% Full Load 4.5 MACHINE START-UP Before starting this machine, take time to thoroughly review the online safety video (at Scotchman.com or on Scotchmans YouTube channel) and the operator's manual. This machine is equipped with a lock-out, disconnect switch. We strongly urge you to follow OSHA directive CFR-1910.147 (effective 09-01-90) regarding lock-out, tag-out procedures.
Page 20 BEST IN THE BUSINESS WARRANTY WWW.SCOTCHMAN.COM...
Page 21: Machine Stroke Inspection & Adjustment
4.6 MACHINE STROKE INSPECTION & ADJUSTMENT The stroke setting is important for the proper operation of the machine. If this setting has changed, the machine may over-travel and cause the cylinder to "bottom out". This continued condition will eventually cause the starter overload to open. It can also cause the hydraulic oil to overheat and damage hydraulic system components.
Page 22 START STOP START PUNCH SHEAR PROBE 004085 START STOP START PUNCH SHEAR PROBE 004085 WHEN MITERING DO NOT EXCEED 3 X 3 X 1/4 003195 0502 8-7/32 (209mm) 10-15/32 (266mm) DOWN FIGURE 5 Page 19...
Page 23: Maintenance
5.0 MAINTENANCE The Scotchman Ironworker is an exceptionally rugged machine designed for long life with a minimum amount of maintenance. A regular program of servicing will extend the life of the machine and prevent costly down time. 5.1 LUBRICATION IMPORTANT: Before operating the 12012-24M, apply oil to the angle shear blades, bar shear blades and the punch and die.
Page 24 080260 LUBRICATE GREASE POINT BEFORE OPERATING 19103 0481 080174 GREASE POINT 80191 80445 80235 80040 224205 26713 GREASE POINT GREASE POINT 80325 GREASE POINT 201625 113017 6013 15440 GREASE POINT LUBRICATE BEFORE OPERATING 19103 0481 13189 Assy. 080174 224205 224205 224205 80428 80412...
Page 25: Scheduled Maintenance
5.3 SCHEDULED MAINTENANCE A program of scheduled maintenance should be set up and documented according to your application and the frequency you use this machine. The following is a list of important items that should be included in a scheduled maintenance program: EVERY 500 HOURS OR SIX MONTHS: Check the tolerance between the punch ram and the punch ram bushing.
Page 26 Access Hole 007239 201625 M16x65 201625 M16x65 221312 M12x30 221312 M12x30 221312 M12x30 221312 M12x30 Block FIGURE 7 Page 23...
Page 27: Machine Operation
6.0 MACHINE OPERATION 6.1 PUNCH OPERATION ALWAYS WEAR SAFETY GLASSES THE FIRST AND MOST IMPORTANT PROCEDURE IS THE PROPER METHOD OF CHANGING AND ALIGNING PUNCHES AND DIES. ► NOTE: If you are using the optional urethane stripper, please refer to Section 7.13 for additional instructions.
Page 28 Please read carefully and understand the following method. It would also be helpful to refer to the safety video on scotchman.com for a visual reference. Also, our YouTube Channel has the safety video as well as many other helpful and informative videos related to this machine.
Page 29 15. Place the insert back in the die holder and tighten the set screws. 16. Raise the punch retaining nut and turn it on to the punch ram. (The die holder may have to be moved slightly to align the punch retaining nut to the punch ram.) 17.
Page 30 DO NOT PUNCH ANYTHING THICKER THAN THE PUNCH DIAMETER. This "rule of thumb" can be extended, but the punch supplier or Scotchman should be consulted first, (i.e. do not punch plate thicker than 1/2 inch with a 1/2 inch diameter punch). This rule of thumb applies to mild steel and must be reduced when punching alloy steels.
Page 31 In mild steels, material thicknesses of 1/4 inch through 5/8 inch should have a total punch to die clearance of 1/32 inch. (Punch diameter + 1/32" = Die diameter.) 3/4 inch (19mm) thick mild steel should have a minimum of 1/16 inch clearance. (Punch diameter + 1/16" = die diameter.) In thin materials, the recommended punch to die clearance is 1/10 of the material thickness.
Page 32: A Stripper Adjustment
6.1A STRIPPER ADJUSTMENT CAUTION: TO PREVENT PUNCH BREAKAGE ON THE RETURN STROKE, THE STRIPPER MUST BE ADJUSTED SO THAT THE BOTTOM OF THE STRIPPER IS PARALLEL WITH THE MATERIAL BEING PUNCHED. REFER TO FIGURE 10 BELOW. TO ADJUST THE STRIPPER: 1.
Page 33: Bar Shear Operation
When using the Bar Shear on your Scotchman Ironworker, ALWAYS use the hold-down device. NEVER put any part of your body between the hold-down and the material to be sheared.
Page 34 IN ADDITION TO THE SIX BASIC STEPS OF OPERATION, THE OPERATOR SHOULD ALSO BE FAMILIAR WITH THE FOLLOWING: MAINTAIN PROPER BLADE CLEARANCE. The quality of the cut is an immediate indication of the condition of the Shear Blades, the amount of clearance between the blades or the amount of "spring-back"...
Page 35: A Shear Arm Adjustment (Ser. # 50947M & Up)
6.2A SHEAR ARM ADJUSTMENT (SERIAL #'S 50947M & UP) SEE FIGURE 11 ON THE FOLLOWING PAGE. Adjustment on the shear arm is maintained on the front (operator’s) side by the pressure plate (A) and on the rear by the rub blocks (I & J). Your ironworker may have only one set of rub blocks (two are shown) but the procedure is the same.
Page 36 Cutaway Views FIGURE 11 Page 33...
Page 37: B Shear Blade Adjustment (Ser. # 50947M & Up)
6.2B BAR SHEAR BLADE ADJUSTMENT PROCEDURE SERIAL #'S 50947M & UP SEE FIGURE 12 ON THE FOLLOWING PAGE. Place the selector switch in the SHEAR position and allow the arms to raise completely. Crank the hold-down devise all the way up and remove the shear table (B). To remove the shear table, loosen the jam nut (F) on the bolts (C) and remove the bolt.
Page 38: Material Thickness
2° CANT MATERIAL THICKNESS BLADE CLEARANCE QUICK GUIDE TO .035 (.030-.040) CHANGING BAR SHEAR BLADES .026 (.020-.030) .022 (.018-.026) 1st - remove lower blade .017 (.012-.022) 2nd - change upper blade .013 (.010-.017) 3rd - start bolts (E) in lower blade .009 (.007-.012) 4th - place shim between blades .004 (.004-.008)
Page 39: Optional Tool Operation
At the beginning of the section, there is a graphical illustration of the available tonnage at locations along the Upper Arm. SEE FIGURE 13 ON THE FOLLOWING PAGE. This graph will be helpful in setting up various Scotchman or custom tooling. Page 36...
Page 40 Punch half holes, punch or shear unknown materials, side load 80445 press brakes. SAFETY GLASSES REQUIRED WHEN OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 003100 DISTANCE FROM 80235 FRAME IN INCHES...
Page 41: X 6 Angle Shear
7.1 6 X 6 ANGLE SHEAR The 6 x 6 angle shear is a component tool designed to shear angle iron. It installs in the tool station on this machine and has a maximum capacity of 6 x 6 x 3/8 or 5 x 5 x 1/2 inch (152 x 152 x 10 or 127 x 127 x 12mm) mild steel angle iron.
Page 42 Punch half holes, punch or shear unknown materials, side load 80445 SAFETY GLASSES REQUIRED WHEN press brakes. OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 003100 80235 224205 17341...
Page 43: Rod Shear
7.2 ROD SHEAR The rod shear is a component tool designed to shear sections of solid round and square stock. It has 9 round cavities that range from 1/4 to 1-1/4 inches (6 to 30mm) and one square cavity that has the capacity 1/4 to 1 inch (6 to 25mm).
Page 44 Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 26774 - Complete Assy 26278 80235...
Page 45: X 6 Ninety Degree Notcher
7.3 6 X 6 NINETY DEGREE NOTCHER The 6 x 6 ninety degree notcher is a component tool designed to cut 90 degree Vee notches in angle and flat stock. It has a maximum capacity of 5/16 of an inch (8mm) thickness mild steel. 7.3A 6 X 6 NINETY DEGREE NOTCHER INSTALLATION SEE FIGURE 16 ON THE FOLLOWING PAGE.
Page 46 Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN 80211 OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 26375 Assy 26163 80220 80235...
Page 47: C Blade Replacement
7.3C BLADE REPLACEMENT The lower blades are symmetrical and can be rotated to expose four cutting edges. The upper blades have two cutting edges. TO ROTATE OR REPLACE THE BLADES, USE THE FOLLOWING STEPS: CAUTION: THE UPPER CASTING OF THE NOTCHER IS HEAVY ENOUGH TO CAUSE INJURY IF DROPPED.
Page 48: B Rectangle Notcher Operation
Punch half holes, punch or shear unknown materials, side load 80445 press brakes. SAFETY GLASSES REQUIRED WHEN DO NOT REMOVE THIS SIGN FROM THIS MACHINE 80211 OPERATING OR OBSERVING THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 80220 80831 FIGURE 17 Page 45...
Page 49: 24 Inch Brakes
Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 80235 80040 224205...
Page 50 90 degrees, adjust the down stroke of the machine until the desired bend is obtained. A great variety of standard brake dies can be used with this unit. These are available from Scotchman Industries or Brake Die suppliers. REMOVE THE TOOL WHEN IT IS NOT IN USE.
Page 51: Angle Iron Brake
7.6 ANGLE IRON BRAKE This brake is designed to form box frames out of angle iron. It has a maximum capacity of 1/4" (6mm). 7.6A ANGLE IRON BRAKE INSTALLATION SEE FIGURE 20 ON THE FOLLOWING PAGE. This brake mounts in the punch station and the selector switch must be in the PUNCH position to operate this tool.
Page 52 Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN DO NOT REMOVE THIS SIGN FROM THIS MACHINE OPERATING OR OBSERVING THIS MACHINE 003100 1-800-843-8844 REV. 0310 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1385 001367 001377 218048 M10x20 218048 M10x20...
Page 53: Channel Shear
OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 1-800-843-8844 REV. 0310 REV.
Page 54: B Channel Shear Operation
7.7B CHANNEL SHEAR OPERATION The Channel Shear will shear from 2 to 5 inch (51 to 152mm) lightweight (5.4 lb/ft) channel with minimum distortion. Lubricate the blades before the first cut and every 10 to 15 cuts, thereafter. Grease the slider block between the upper arm and the tool every two hours of operation. THE FOLLOWING ARE BASIC STEPS IN SHEARING WITH THE CHANNEL SHEAR.
Page 55: Pipe Notcher
7.8 PIPE NOTCHER The Pipe Notcher is a component tool designed to saddle cut pipe or tubing for applications such as railings. There are notchers available to notch angles in pipe and tubing, also. For prices and availability, contact your local dealer or the factory. 7.8A PIPE NOTCHER INSTALLATION SEE FIGURE 22 ON THE FOLLOWING PAGE.
Page 56 Punch half holes, punch or shear unknown materials, side load press brakes. SAFETY GLASSES REQUIRED WHEN 80211 OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 1294 80040 80220 1212...
Page 57: B Pipe Notcher Operation
7.8B PIPE NOTCHER OPERATION To achieve the best results from your unit, PLEASE OBSERVE THESE SIMPLE RULES: Keep the unit clean. Whenever dirt or metal chips accumulate, remove the 8mm limit screw located in the center at the rear of the punch. Lift out the punch-holder and the two springs (1/2 x 3").
Page 58: Picket Tool Installation & Operation
7.9 PICKET TOOL INSTALLATION & OPERATION The picket fence tool is designed to make picket points on square tubing for ornamental and security fence applications. The tool has a maximum of 1 inch (25mm) 16 gauge square tubing. This tool mounts in the punch station only. REFER TO THE DRAWING BELOW. The machine must be in the PUNCH mode to operate this tool.
Page 59: Square Tube Shear
7.10 SQUARE TUBE SHEAR SEE FIGURE 25 ON THE FOLLOWING PAGE. The square tube shear is designed to shear square tubing from 1/4" to 2" (6mm to 51mm). 16 gauge (.060 or 1.5mm) is the maximum material thickness. 7.10A SQUARE TUBE SHEAR INSTALLATION This tool mounts on the tool table.
Page 60 6"X6"X 1/2" 150X150X12MM 1X12 - 1/4X 24" 25X300 - 12X600MM #019141 5,03 PROBE MODEL H.P. VOLT 004085 SERIAL SCOTCHMAN INDUSTRIES, INC. PHILIP, SOUTH DAKOTA, U.S.A. PH. 605-859-2542 BLADE LENGTH MADE IN U.S.A. 019100 80445 80235 80040 224205 17341 201625 113017...
Page 61: Optional Punch And Die Holders
7.11 OPTIONAL PUNCH AND DIE HOLDERS 7.11A 2-1/2" AND 3" DIE INSERTS The 2-1/2 and 3 inch (63 and 76mm) die inserts are designed to fit in the standard die holder in place of the 2 inch (51mm) insert. They are used in oversize punching applications. For applications, REFER TO THE PUNCH AND DIE SECTION OF THE TOOLING PARTS MANUAL.
Page 62: E Heavy Duty Split Ring Retaining Nut
7.11E HEAVY DUTY SPLIT RING RETAINING NUT SEE FIGURE 26 BELOW. The heavy duty split-ring retaining nut is used in oversize punching applications that require a punch with a 2 inch (51mm) shank diameter (E). This retaining nut requires a pin wrench (F), which should be ordered when ordering the nut.
Page 63: Optional Gauging Equipment
It is designed to be used as a length stop in the shear, punch and tooling stations. 7.13 URETHANE STRIPPER Scotchman does not recommend this unit for all general punching applications. However, using this specially designed "Non Deform" stripper unit does offer a significant advantage over a standard stripper arrangement in reducing distortion when punching a confined pattern or series of holes in flat bar or plate.
Page 64 FIGURE 27 Page 61...
Page 65: B Installing The Urethane Stripper & Punch & Die
7.13B INSTALLING THE URETHANE STRIPPER & PUNCH & DIE REFER TO FIGURE 28. Raise the top limit switch to its highest position. Power the machine and let the punch ram retract to its full UP position. Open the standard stripper and remove it from the machine by removing the left hand mounting bolt.
Page 66 Slide the bottom half of the urethane stripper onto the stripper mounting plate from the inside of the machine. Make sure that the spring retainers are positioned so that the lip on the retainer fits against the machined area on the front of the mounting plate. Finger tighten the retaining nuts. Power the machine and jog the ram down until the urethane stripper contacts the top of the die holder.
Page 67: Weld Coupon Bender Tool
After bending the weld test coupon, let the tool return to the resting position. Remove the test coupon and inspect the weld. The tool can be seen in use at www.scotchman.com. NOTE: If tool ever jams or gets stuck - REMOVE THE TOOL FROM THE MACHINE BEFORE ATTEMPTING TO FREE IT.
Page 68 Punch half holes, punch or shear unknown materials, side load 80445 SAFETY GLASSES REQUIRED WHEN press brakes. OPERATING OR OBSERVING THIS MACHINE DO NOT REMOVE THIS SIGN FROM THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 003100 80235 224205 17341...
Page 69: Multi-Shear Tool
7.15 MULTI-SHEAR TOOL The Multi-Shear tool is designed to shear standard Unistrut profiles, as well as many other specialty profiles. 7.15A MULTI-SHEAR TOOL INSTALLATION SEE FIGURE 30 ON THE FOLLOWING PAGE. If the punch and die are mounted on the machine, REMOVE THEM. Turn the machine on and put it in the SHEAR position.
Page 70 6"X6"X 1/2" 150X150X12MM 1X12 - 1/4X 24" #019141 25X300 - 12X600MM 5,03 PROBE MODEL H.P. VOLT 004085 SERIAL SCOTCHMAN INDUSTRIES, INC. PHILIP, SOUTH DAKOTA, U.S.A. PH. 605-859-2542 BLADE LENGTH MADE IN U.S.A. 019100 243101 243101 80445 80235 80040 224205 17341...
Page 71 AMERICAN MADE WWW.SCOTCHMAN.COM Page 68...
Page 72: Motor Will Not Run
8.0 TROUBLE SHOOTING GUIDE 8.1 ELECTRICAL TROUBLE SHOOTING - MOTOR SHALL BE DONE BY A QUALIFIED ELECTRICIAN. A. MOTOR WILL NOT RUN: Check to be sure that the disconnect switch is in the ON position and that the selector switch is in the START position.
Page 73 WARNING: THERE IS LINE VOLTAGE PRESENT IN THE CONTROL BOX WHEN THE MACHINE IS POWERED. THESE TESTS SHOULD BE PERFORMED BY A QUALIFIED ELECTRICIAN. TO TEST THE FOOT SWITCH, place the selector switch in the START position and power the machine.
Page 74 2,650 PSI (183 BAR). The pressure can be changed by adjusting the relief valve on the control valve manifold. If the pressure cannot be adjusted to 2,650 PSI, call your local dealer or the factory. Page 71 SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-800-843-8844...
Page 75: Cylinder Seal Replacement
8.5 CYLINDER SEAL REPLACEMENT Use the following steps to replace the seals in the hydraulic cylinder: SEE FIGURE 31 ON THE FOLLOWING PAGE. With the selector switch in the SHEAR position and the arms up, turn the machine’s power off at the disconnect switch and lock it.
Page 76 DANGER ELECTRICAL HAZARD Turn off power and lock out before servicing. 3122 1213 224205 224205 80422 80400 30585 30585 FIGURE 31 SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-800-843-8844 Page 73...
Page 77 9.0 12012 IRONWORKER PARTS LISTS THE FOLLOWING SECTION CONTAINS THE IRONWORKER TOOLING PARTS LISTS AND DRAWINGS. FOR YOUR CONVENIENCE, ALWAYS GIVE YOUR COMPLETE SERIAL NUMBER WHEN ORDERING PARTS. 9.1 SHEAR ARM ASSEMBLY (SERIAL #'S 50947M & UP) ITEM PART # DESCRIPTION Shear Beam Assembly 080170...
Page 78 Guide - Finished 080063 RS/Jig Handle 210012 M10 Jam Nut 080435 Shear Table 224205 224205 026698 026698 026698 026698 230210 230210 FIGURE 32 Page 75 SCOTCHMAN INDS. - 180 E. HWY 14 - PO BOX 850 - PHILIP, SD 57567 PHONE: 1-800-843-8844...
Page 79: Punch Assembly
9.2 PUNCH ASSEMBLY ITEM PART # DESCRIPTION 080424 Punch Bolster (Ser.#50947M & Up) 080270 Punch Bolster (Ser.#50946M & Prior) 212016 M16 Lock Washer 221425 M16 x 60MM SHCS 015440 Die Holder Spacer 218058 M10 x 45MM Set Screw 006013 Die Holder - Metric 113017 1-3/4 x 21/32 Reid Washer 201640...
Page 80 P/N 010239 Kit Includes Y, N, R, Q, and P1. M8 x 25 221120 221120 M8 x 25 221120 M8 x 25 221120 M8 x 25 221120 M8 x 25 221120 M8 x 25 221120 M8 x 25 221120 M8 x 25 P/N 080199 Kit Includes T, Z, and (4) of X.
Page 81: Stripper Assembly
9.3 STRIPPER ASSEMBLY ITEM PART # DESCRIPTION 007228 007229 Hex Head Stripper Stud 007237 Spring Retainer 007240 Stripper Spring 007241 007236 Spring Rod Stripper 007239 220014 M6 x 10MM BHCS Sight Glass (2-1/4 x 5) 007268 007253 230007 M6 x 16 FSHCS Stripper Retainer 007244 Ball Spring Screw...
Page 82 230007 230007 007239 FIGURE 34 Page 79...
Page 83: Upper Arm Assembly
9.4 UPPER ARM ASSEMBLY ITEM PART # DESCRIPTION 080161 Upper Arm Assy. (Includes B, C & F.) 080169 Connecting Link Bushing 012070 Upper Arm Bushing 080156 Main Pin Upper Arm 080174 Main Pin Grease Bolt 212016 M16 Lock Washer 033205 Shear Beam Bushing 016625 2-1/2"...
Page 84 FIGURE 35 Page 81...
Page 85 9.5 UPPER PANEL & STROKE CONTROL ITEM PART # DESCRIPTION 004086 Micro Switch Mount 004087 Pointer Rev. A 007711 Sales Stroke Cover 011210 Legend Punch/Start/Shear K&N 011211 Legend Jog/Run/Probe K&N 011222 Cam Switch XL K&N 011225 Cam Switch Knob-Kraus & Naimer 011500 Legend Stop 011509...
Page 86 31 & 32 are the Mounting Bolts and Washers NOTE: #28 is located in the electrical enclosure in the base. FIGURE 36 Page 83...
Page 87: Hold Down Assembly
9.6 HOLD DOWN ASSEMBLY ITEM PART # DESCRIPTION 013185 Guard Housing 080342 080337 Post-Left Post-Right 080336 Key 7 x 7 x 24 017340 080347 Gear-Left Warning Label 003105 080348 Gear-Center Gear-Right 080349 080338 Wheel Shaft 080344 Base 201110 M6 x 12 HHCS 141415 1/4 x 1-3/4 Roll Pin 017342...
Page 88 FIGURE 37 Page 85...
Page 89 9.7 CYLINDER ASSEMBLY AND SHROUDS ITEM PART # DESCRIPTION Upper Punch Pin 006190 Cylinder Clevis 080360 Cylinder (Includes B.) 080371 Cylinder Seal Kit 080375 Cylinder Base Pin 080365 2" Snap Ring 016620 Cylinder Guard 120T - New Style 080231 Used on S/N: 51022M0810 & Up Cylinder Guard 120T - Old Style 080235 Used on S/N: 51021M0510 &...
Page 90 9.8 CONNECTING LINK ASSEMBLY ITEM PART# DESCRIPTION Connecting Link Assembly 080260 Upper Punch Pin 006190 2" Snap Ring 016620 243101 M-6 x 13.5 OAL Gold Zerk FIGURE 39 Page 87...
Page 91: Power Unit
9.9 POWER UNIT ITEM PART # DESCRIPTION Filter (Ser.#’s 51056M0713 & Prior) 006860 Filter (Ser.#’s 51057M0713 & Up) 006863 Filter Housing 006875 Fitting 006840 Return Hose Filler Breather Cap 016088 1" Close Nipple (Obsolete) 017105 003810 1" SAE Ball Valve Fitting 006830 Suction Hose...
Page 92 B - To Bottom of Cyl. A - To Top of Cyl. FIGURE 40 Page 89...
Page 93: Electrical Unit
9.10 ELECTRICAL UNIT ITEM PART # DESCRIPTION DIL-M 011930 Transformer 150VA (S/N 51046M and prior) (above will work with LED light kit) 011861 Transformer 250VA (S/N 51047M and up) 011933 Primary Fuse 011835 Secondary Fuse Coil 562453 Foot Switch 011753 Cord (Foot Switch) 562451* Micro Switch for SSC Foot Pedal...
Page 94 1DISC INCOMING SUPPLY SEE MOTOR TAG (BY CUSTOMER) FOR DETAILS PROVIDE MAXIMUM UPSTREAM PROTECTION PER N.E.C. CODE 430-52 AND TABLE 430-152. SEE TRANSFORMER FOR WIRING DATA OPTIONAL WORK LIGHT AVAILABLE (1T MUST BE 250VA MIN.) (208V 1T MUST BE 350VA) (BLK) (WHT) LED WORK LIGHT...
Page 95 (GRN/YEL) 1CR (A2) 1M (A2) CVC1 CVC2 OL (96) 1M (13) 1M (14) FTS (BLK) FTS (RED) LS1 (BLK) 1CR (32) LS1 (RED) CVC1 1CR (44) LS2 (BLK) LS2 (RED) CVC2 1CR (A1) FTS (WHT) (10) (11) GRN/YEL 1CR (43) 1CR (31) 1CR (21) FIGURE 42...
Page 96 Punch half holes, punch or shear unknown materials, side load 80445 press brakes. SAFETY GLASSES REQUIRED WHEN DO NOT REMOVE THIS SIGN FROM THIS MACHINE OPERATING OR OBSERVING THIS MACHINE 003100 FOR MORE INFORMATION CONTACT SCOTCHMAN INDUSTRIES INC. 1-800-843-8844 REV. 0310 003100 80235 224205 17341...
Page 97 9.11 URETHANE STRIPPER S/N 51001 and Prior: See *NOTE at bottom of page. ITEM PART # DESCRIPTION Spring Nut 025453 3.5" Stripper Top Plate 025452 Stripper Guard 026082 220014 M6 x 10MM BN 19 221329 M12 x 70MM 025443 Post Retainer Urethane Spring 025455 Spring Spacer...
Page 98 221329 M12x70 221329 M12x70 221329 M12x70 221329 M12x70 P/N 010239 Kit Includes Bushing & Two piece Ram S/N 51001 and Prior Require above kit. FIGURE 43 Page 95...
Page 99 10.0 SUPPLEMENT FOR OLDER MODELS 10.1 SHEAR ARM ASSEMBLY (SERIAL #'S 50946M & PRIOR) ITEM PART # DESCRIPTION 205425 M-12 HHCS 080315 Rub Block 221327 M-12 SHCS Shear Slug Chute 080312 080170 Shear Arm Brass Bushings Tooling Slug Chute 080169 080325 080031 24"...
Page 100 214017 214017 214017 214017 230207 214017 230207 230207 230207 FIGURE 44 Page 97...
Page 101 10.2 SHEAR BLADE ADJUSTMENT PROCEDURE (SERIAL #'S 50946M & PRIOR) SEE FIGURE 46 ON THE FOLLOWING PAGE. Remove the shear table (K) and unlock the lock nuts on the back-up screws (E). Loosen the four (4) socket head retaining screws (D) that hold the lower blade holder (C) to the top of the shear bed.
Page 102 LOWER BLADE 214017 214017 214017 214017 214017 LOWER BLADE HOLDER FIGURE 45 Page 99...

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