JEKKO GVI 6+6-12V Operating And Maintenance Manual

Vacuum sucker

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OPERATING AND MAINTENANCE MANUAL
VACUUM SUCKER
GVI 6+6-12V
TRANSLATION OF ORIGINAL INSTRUCTION
SERIAL NUMBER:_____

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Summary of Contents for JEKKO GVI 6+6-12V

  • Page 1 OPERATING AND MAINTENANCE MANUAL VACUUM SUCKER GVI 6+6-12V TRANSLATION OF ORIGINAL INSTRUCTION SERIAL NUMBER:_____...
  • Page 2 Tel. +39 0438 434443 Fax +39 0438 430115 www.jekko.it www.ormet.it E-mail info@ormet.it Copyright © 2016 MANUAL REVIEW VERSION DATE REVIEW 01/2011 First Print 02/2014 First Review 12/2015 Technical specifications 02/2016 Upgrade to Jekko Jekko S.r.l. - Page 2 of 34...
  • Page 3: Table Of Contents

    How remove the extensible arms TRANSPORT ........................22 STANDAR OPERATOR MAINTENANCE ................. 23 Ordinary Maintenance General information about battery recharging How to increase the battery lifetime General warnings for maintenance activity Extraordinary maintenance Jekko S.r.l. - Page 3 of 34...
  • Page 4 Maintenance and servicing register ENCLOSURE ........................28 Summarizing list of maintenance and servicing interventions Detailed Forms On Servicing And Maintenance Form For The Conveyance Of Information Pneumatic scheme Electrical Scheme Copy of Manufacturer’s declaration Jekko S.r.l. - Page 4 of 34...
  • Page 5: Preface

    JEKKO S.r.l. reserves the right to modify or improve this manual and the machines without notice, even those sold under the same model this manual refers to, but having different serial numbers.
  • Page 6: Technical Specifications

    12V DC – 1 battery 7,2 Ah Tension Pump Power 30 W Battery Recharging 110V or 220V Storage temperature -20°C/+40°C (-4°F/+104°F) Operating temperature 0°C/+40°C (32°F/104°F) Caution: lifting capacity decrease according to altitude about 1% every 100m (330ft) Jekko S.r.l. - Page 6 of 34...
  • Page 7: Original Seals

    1-PREFACE ______________________________________________________________________________________________ SWL LOAD CAPACITY 1.3 Original Seals The manufacturer has placed lead sealings on machine components to assure working under safe conditions. Jekko S.r.l. - Page 7 of 34...
  • Page 8: Operator Training

    Technical training is required to the operator in order to correctly operate this machine. JEKKO S.r.l. qualified personnel is available to train your personnel in many European countries. Contact your dealer for more information. If you can not find a dealer in your country please call JEKKO S.r.l.
  • Page 9 JEKKO S.r.l.. ART.9 The warranty claim will be effective only if it is returned with the delivery verbal to JEKKO S.r.l.. within 30 days from the date of delivery of the machine. All warranty claims will have to be submitted to JEKKO S.r.l..
  • Page 10: Safety Information

    General directions regulation  Preserve your own safety!  Preserve environment and animals!  Take care nobody is exposed to dangers!  Don’t get on the machine, slipping danger! Jekko S.r.l. - Page 10 of 34...
  • Page 11: Noise

    WILL TAKE UP THE ROLE OF “TEMPORARY OPERATOR” ONLY UNTIL THE MACHINE IS DELIVERED TO THE PURCHASER.  Each “temporary operator” must receive the machine operative instructions from the manufacturer and convey them to the person who, later, will be the effective machine OPERATOR. Jekko S.r.l. - Page 11 of 34...
  • Page 12: Dangerous Zones

    Don’t wor k near el ectri c wir es, danger of death i n case of contact wi th el ectri c wi r es. Whil e wor ki ng, keep the fol lowi ng mini mum di stance fr om the power li ne: Jekko S.r.l. - Page 12 of 34...
  • Page 13: Emergency Stop

    → Find out the push button used to activate the emergency state; → Rotate the mushroom-shaped button in the direction indicated by the arrows printed on it; → The push-button is now back in service and the machine is ready to work. Jekko S.r.l. - Page 13 of 34...
  • Page 14: Stickers

    2-SAFETY INFORMATION ______________________________________________________________________________________________ 2.6 Stickers (x2) (x2) Jekko S.r.l. - Page 14 of 34...
  • Page 15: Description Of The Machine

    3 DESCRIPTION OF THE MACHINE 3.1 Main parts Ref. Description BATTERY AND ELECTRICAL VAIN ROTATION LEVER TILTING LEVER VACUUM PRESSURE GAUGES ON-OFF LEVER PUMP AND FILTER VAIN AIR TANK AND VACUUM GAUGES PADS LIGHT Jekko S.r.l. - Page 15 of 34...
  • Page 16: Slewing And Tilting

    The slewing group turns disengage 360°. Disengage the lever in order to rotate the slewing group. The handling group moves the glass horizontally or vertically. disengage Disengage the lever in order to tilt the suction pads. Jekko S.r.l. - Page 16 of 34...
  • Page 17: Electrical Box

    VERI FY THE ELECTRI C I NSTALLATI ON EA RTHI NG AT ALL TI MES. MAKE SURE THAT THERE I S A SUI TABLY DI MENSI ONED GROU ND FAULT CI RCUI T. Jekko S.r.l. - Page 17 of 34...
  • Page 18: Vacuum Components

    3 – DESCRIPTION OF THE MACHINE ______________________________________________________________________________________________ 3.4 Vacuum components Ref. Description Vacuum gauges Vacuum pressure gauges Filter Pump Vacuum ON-OFF lever ( L ) Jekko S.r.l. - Page 18 of 34...
  • Page 19: Use Of The Machine In Regular Working Conditions

    Wait 5 minute and check that the pressure doesn’t decrease and the needle remains within the green zone  Turn the cutout switch on the OFF position and turn the manual lever (L) on the ON position in order to empty the system Jekko S.r.l. - Page 19 of 34...
  • Page 20 CUPS IN ORDER FOR THE GLASS PANE BARYCENTER TO BE WITHIN THE AREA DEFINED BY THE SUCTION CUPS, AT MOST 15 CM BEYOND, OTHERWISE IT IS VERY LIKELY THAT THE GLASS PANE AND/OR THE SLEWING UNIT SHOULD BREAK. Jekko S.r.l. - Page 20 of 34...
  • Page 21: Vacuum Sucker Stop

    Remove the corresponding pipe, remove the pin, remove the extensible arm and fiss again the pin and pad. The 4 lateral pads have also a tap to open-close suction hole. BEFORE AFTER OPEN-CLOSE TAP Jekko S.r.l. - Page 21 of 34...
  • Page 22: Transport

    5 – TRANSPORT ______________________________________________________________________________________________ 5 TRANSPORT The vacuum sucker is supplied with a support. It permit to lay and avoid that the pats touch the ground. The support weight is about 60 kg (132 lb). Jekko S.r.l. - Page 22 of 34...
  • Page 23: Standar Operator Maintenance

    ) other wi se the r echar gi ng ti me woul d r emar ka bl y extended thus i mpl yi ng the ri sk of damagi ng the batteri es. Jekko S.r.l. - Page 23 of 34...
  • Page 24: How To Increase The Battery Lifetime

     Wear individual protective clothing (D.P.I.) such as gloves, glasses, etc.)  Do not wear jewels or things that can be lost while working  Pay attention not to damage air pipes or electrical cables during maintenance operation  Use suitable tools only Jekko S.r.l. - Page 24 of 34...
  • Page 25: Extraordinary Maintenance

     Structure Clean from dust and residues   Pneumatic system Condition and vacuum tightness Battery Condition and charge  "CE" mark, identification plate Presence and visibility  Labels Presence and visibility  Jekko S.r.l. - Page 25 of 34...
  • Page 26: Servicing Forms

    - extraordinary and special maintenance operations, JEKKO S.r.l. has prepared a model of this register for you. Ordinary maintenance will be done in careful accordance with the instructions provided in the maintenance manual. Extraordinary maintenance, e.g.
  • Page 27: Events That Relieve The Manufacturer From Its Liability

    The following forms have been prepared in order to facilitate the operator to record and prove the maintenance and servicing carried out on the machine. Fill ing in the for ms r egul arl y i s str ongl y r ecom mended. Jekko S.r.l. - Page 27 of 34...
  • Page 28: Enclosure

    8 – ENCLOSURE ______________________________________________________________________________________________ 8 ENCLOSURE 8.1 Summarizing list of maintenance and servicing interventions N° OPERATOR DATE TIPE OF INTERVENTION REPORT SIGNATURE Jekko S.r.l. - Page 28 di 34...
  • Page 29: Detailed Forms On Servicing And Maintenance

    ............... n° ..........Telephone: ........................... AND TAKES ON THE RESPONSIBILITY TO CONVEY THE SAME INFORMATION AND THE MACHINE MANUAL TO THE NEXT OPERATOR OR OWNER. FAITHFULLY FAITHFULLY Previous operator Next operator ………..………………………… ………..………………………… Jekko S.r.l. - Page 29 di 34...
  • Page 30: Pneumatic Scheme

    8 – ENCLOSURE ______________________________________________________________________________________________ Pneumatic scheme Jekko S.r.l. - Page 30 di 34...
  • Page 31: Electrical Scheme

    8 – ENCLOSURE ______________________________________________________________________________________________ Electrical Scheme Jekko S.r.l. - Page 31 di 34...
  • Page 32: Copy Of Manufacturer's Declaration

    8 – ENCLOSURE ______________________________________________________________________________________________ Copy of Manufacturer’s declaration Jekko S.r.l. - Page 32 di 34...
  • Page 33 8 – ENCLOSURE ______________________________________________________________________________________________ Jekko S.r.l. - Page 33 di 34...
  • Page 34 8 – ENCLOSURE ______________________________________________________________________________________________ Jekko S.r.l. - Page 34 di 34...

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