Related Manuals for Blue Diamond 390103
Summary of Contents for Blue Diamond 390103
- Page 1 Heavy Duty Skid Steer Drum Mulcher Operation and Maintenance Manual Register your WARRANTY within 30 days of purchase 888-376-7027 | BlueDiamondAttachments.com...
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Page 2: Introduction: Owner Information
Manual and thoroughly understand safe and correct operating, installation and maintenance procedures. Model Number: _____________________________ Serial Number: _____________________________ Blue Diamond® is continually working to improve its Dealer Name: ______________________________ products. Blue Diamond® reserves the right to make any improvements or changes as deemed practical Dealer Number:... -
Page 3: Table Of Contents
5.9 Overhung Load Adapter — 290442 ........ 42 5.10 Belt Drive — 290438 ............43 5.11 Tensioner Plate Assembly ..........44 5.12 Drive Side Rotor Bearing Assembly — 290433 ... 45 5.13 Non-Drive Side Rotor Bearing Assembly — 290429 .. 46 Blue Diamond® Attachments... -
Page 4: Introduction
1. Introduction 1.1 Attachment Identification Push Bar Discharge Cover Belt Drive cover Depth Limiters Replaceable Teeth Access Covers Support Leg Blue Diamond® Attachments... -
Page 5: About This Attachment
Measured sound power level machine. Guaranteed sound power level (LWA) NOTE: Blue Diamond® cannot be held liable if 1.3 Attachment Model specified limits are exceeded. Numbers NOTE: Noise emissions in the environment measured as sound power level (LWA) according to EC directive 2000/14/EC. -
Page 6: Key Parts Of The Drum Mulcher
• Before starting operation of the machine, check that the rotor and its hammers are in good condition. • Check that there are no objects wrapped around the rotor. Figure 4 Figure 2 Blue Diamond® Attachments... -
Page 7: Hydraulic Motor
Figure 7 Figure 5 Adjustable Intake Plate Hydraulic Motor This mulcher features an adjustable intake plate The mulcher is powered by hydraulic motor [Figure 8] to control the size of material processed. [Figure 6]. Figure 6 Figure 8 Blue Diamond® Attachments... -
Page 8: Safety
Ensure that all safety pictograms/decals are IMPORTANT legible. If pictograms/decals are worn, they must be replaced with new ones obtained from Blue Diamond® and placed in the position The signal word IMPORTANT identifies indicated by this manual. procedures which must be followed to avoid damage to the machine. -
Page 9: Operator Safety
Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line. Blue Diamond® Attachments... -
Page 10: Operational Safety
If the machine vibrates, behaves strangely, area when operating the equipment. This or makes unusual noises, stop operation and attachment discharges debris that can be contact your local dealer or Blue Diamond® hazardous. Product Support immediately. • The equipment must be used ONLY on •... -
Page 11: Transporting Safety
Transporting Safety than reducing engine speed. The engine will maintain rated speed and keep cutter running • Blue Diamond® Attachments cannot be held at optimal cutting speed. responsible for any damage due to transport • DO NOT operate in a work area that has... -
Page 12: Hydraulic System
DO NOT climb on the machine while it is in medical attention is required. operation or when it is off. Wear goggles. Use cardboard to check for leaks. • DO NOT start the mulcher rotor without first raising the machine off the ground. Blue Diamond® Attachments... -
Page 13: Precautions During Maintenance
• Use Blue Diamond® approved spare parts for better performance and increased safety. Leaking fluids under pressure can enter the skin and cause serious injury or death. Immediate Precautions during Maintenance medical attention is required. -
Page 14: Start-Up And Operation
NOT connect or operate the machine or carry Replace if necessary. out any maintenance operations. Contact your local dealer or Blue Diamond® Product Support • Inspect the machine’s mounting frame. (See immediately to ensure your safety and that of the the machine’s Operator’s Manual for inspecting... -
Page 15: Attachment Installation
Operator’s Position” on page 15. Park the machine / attachment on a flat level surface. Place all controls in neutral, engage the park brake, stop the engine, and wait for all moving parts to stop. Leave the operator’s position. Blue Diamond® Attachments... - Page 16 Pull on each hose to verify full connection is made. the machine’s mounting plate. Drive the machine slowly backward, away from the IMPORTANT attachment. The case drain MUST be connected to the machine; otherwise, it will result in damage to the attachment. Blue Diamond® Attachments...
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Page 17: Connecting The Discharge Cover Wire Harness
7. Route the power leg of the control box segment towards either the 12V power plug connection inside the cab, or towards the machine battery. Connect the 12V plug segment or the battery terminal segment, using extensions as required, and connect to the power source. Blue Diamond® Attachments... -
Page 18: Initial Set Up Instructions
Place the mulcher on a firm, level surface before Wrench Adjustment performing any maintenance procedures. 10mm Open Head Shift Pressure Wrench Adjustment 8mm Allen Key Access Plates Displacement 6mm Allen Key Adjustment Shift Pressure 3mm Allen Key Adjustment Blue Diamond® Attachments... - Page 19 A half turn is equal to 1,160 PSI. Direction Shift Pressure Clockwise Decrease Counterclockwise Increase 4. Hold the allen key in place, and tighten the jam nut. Repeat the above steps for measurement and adjustment until the desired shift pressure is reached. Blue Diamond® Attachments...
- Page 20 Disengage the hydraulics and wait for all moving parts to stop before performing any adjustments. Figure 14 Place the mulcher on a firm, level surface before performing any maintenance procedures. 4. Measure the rotor speed again, and adjust as needed. Blue Diamond® Attachments...
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Page 21: Machine Operation
• Lift the machine slightly and perform the rotation or direction change. Once the maneuver is completed, lower the machine carefully without applying pressure to the mulcher with the skid steer arm to continue operation. Blue Diamond® Attachments... -
Page 22: Maintenance
Blue that could pollute the environment. Diamond® cannot be held responsible for • Blue Diamond® shall not be held responsible in improper waste disposal. the event of poor waste management by any maintenance personnel. Blue Diamond® Attachments... - Page 23 If the plug is removed and the oil level is at the lower edge of the hole, the oil level is correct. • If the oil level is to low, follow the “Oil Fill” on page 24. Figure 15-2 FILLER CAP Figure 15-3 Blue Diamond® Attachments...
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Page 24: Hoses And Cylinder
Check the piston rod on the cylinder for scratches that could damage the seals. Grease and oils must be disposed of in accordance NOTE: Use original Blue Diamond® spare parts for with the waste regulations in force. Blue Diamond better performance and increased safety. -
Page 25: Belt
Replace worn or broken belt. deflection in the center of the span (Point A) Figure 17 is equal to the deflection distance NOTE: Use original Blue Diamond® spare parts for shown in the table when the deflection force better performance and increased safety. -
Page 26: Teeth
The replacement of teeth and tightening torque of teeth must be carried out by qualified personnel or an authorized service technician. • NOTE: Use original Blue Diamond® spare parts for better performance and increased safety. 4.7 Spare Parts Figure 18 •... -
Page 27: Service Schedule
• • Belt Greasing • Rotor bearing housings • Cylinder Pin • Overhung Load Adapter For these tasks Contact your dealer or Blue Diamond® Product Support. Refer to “4.3 Greasing and Lubrication” on page 22 for interval. Blue Diamond® Attachments... -
Page 28: Troubleshooting
Lubricate according to the times indicated in this manual. Respect the working limits indicated by the manufacturer (in Frequent bearing Machine overloaded. case of doubt, contact your dealer or Blue Diamond® Product breakage. Support). Incorrect rotor mounting or Check assembly and adjustments. - Page 29 Replace the belt. Check the hydraulic motor drive shaft and if necessary, have Rotor not turning. Broken hydraulic motor bearing or it repaired or replaced. Contact your dealer or Blue Diamond® drive shaft. Product Support. Oil leak. Identify and repair all leaks in the hydraulic circuit.
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Page 30: Parts
5. Parts 5.1 Main Components Blue Diamond® Attachments... -
Page 31: Push Bar Assembly
M12 X 1.75MM NYLOCK NUT 290413 RIGHT SKID SHOE 299069 M12 X 1.75MM X 35MM CARRIAGE BOLT FULL THREAD 290414 LEFT SKID SHOE — 2.7MM X M16 X 30MM FLAT WASHER — M16 X 2.00 NYLOCK NUT Blue Diamond® Attachments... -
Page 32: Main Components 2
5. Parts 5.2 Main Components 2 Blue Diamond® Attachments... - Page 33 M16 X 2.00MM NYLOCK NUT 290405 CHAIN 10 DIN 5685 11 LINKS L=460 MM — CHAIN ROD — M12 X 1.75MM X 30MM HEX BOLT FULL THREAD 299069 M12 X 1.75MM X 35MM CARRIAGE BOLT FULL THREAD — FOOT CAP Blue Diamond® Attachments...
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Page 34: Main Components 3
5. Parts 5.3 Main Components 3 Blue Diamond® Attachments... - Page 35 BELT DRIVE COVER PLATE 290794 POLYCHAIN BELT DRIVE ASSEMBLY (SEE PAGE 43) — NON-DRIVE SIDE ROTOR BEARING GREASE LINE — ROTOR SIDE PLATE — NON-DRIVE SIDE COVER 290599 TOP ACCESS PANEL 290713 MANUAL TUBE — BOLT FOR MANUAL TUBE Blue Diamond® Attachments...
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Page 36: Main Components 4
5-LINE 290020 CYLINDER HOSE SET WITH COUPLERS 290021 CYLINDER HOSE SET TO SOLENOID DIVERTER VALVE 290402 SOLENOID DIVERTER VALVE 3-LINE 290023 SOLENOID WIRE HARNESS 290683 FLAT 4-PIN TO DELPHI CONNECTION SEE PAGE 51 MACHINE SIDE CONTROL HARNESS Blue Diamond® Attachments... - Page 37 M12 X 1.75MM X 35MM CARRIAGE BOLT FULL THREAD — M16 X 2.00MM X 140MM BOLT HEX HEAD PARTIAL THREAD — M16 X 2MM X 30MM HEX BOLT FULLY THREADED — TENSIONER PLATE ASSEMBLY (SEE PAGE 44) Blue Diamond® Attachments...
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Page 38: Main Frame
5. Parts 5.5 Main Frame ITEM PART NUMBER DESCRIPTION 290790 MAIN FRAME Blue Diamond® Attachments... -
Page 39: Push Bar Assembly
PART NUMBER DESCRIPTION — BOLT FOR TOP OF ADJUSTMENT BAR — BOLT FOR BOTTOM OF ADJUSTMENT BAR — ADJUSTMENT BAR — 3.7MM X M24 X 44MM FLAT WASHER — NUT FOR ADJUSTMENT BAR — PUSH BAR WELDMENT Blue Diamond® Attachments... -
Page 40: 5-Line Motor And Load Adapter Assembly
M12 X 1.75MM X 30MM BOLT SOCKET HEAD FULL THREAD — WASHER — FITTING — 5-LINE HYDRAULIC BLOCK ASSEMBLY (PARTS 16-19) — ADAPTER 290482 SOLENOID END COVER — SOLENOID END COVER BOLT SHORT — HYDRAULIC BLOCK BOLT LONG — HYDRAULIC BLOCK Blue Diamond® Attachments... -
Page 41: 3-Line Motor And Load Adapter Assembly
M12 X 1.75MM X 30MM BOLT SOCKET HEAD FULL THREAD — WASHER — FITTING — 3-LINE HYDRAULIC BLOCK ASSEMBLY (PARTS 16-20) — ADAPTER 290482 SOLENOID END COVER — SOLENOID END COVER BOLT — HYDRAULIC BLOCK BOLT 290402 SOLENOID DIVERTER VALVE — HYDRAULIC BLOCK Blue Diamond® Attachments... -
Page 42: Overhung Load Adapter - 290442
M10 90º GREASE ZERK 290637 3/8” MALE PLUG 50MM SHAFT X 110MM HOUSING ID X 40MM WIDE 290634 SPHERICAL ROLLER BEARING 290562 120MM ID X 4MM THICK RETAINING RING 290453 55MM ID X 120MM OD X 16MM THICK SEAL Blue Diamond® Attachments... -
Page 43: Belt Drive - 290438
5. Parts 5.10 Belt Drive — 290438 ITEM PART NUMBER DESCRIPTION 290627 TAPERLOCK FOR KEY 3020 SHAFT 45MM 290624 BELT PULLEY - 80 TOOTH SYNCHRO BELT POLYCHAIN GTC-GTV 1440MM OD X 290623 8MM PITCH X 62MM WIDE Blue Diamond® Attachments... -
Page 44: Tensioner Plate Assembly
5. Parts 5.11 Tensioner Plate Assembly ITEM PART NUMBER DESCRIPTION — TENSIONER PLATE 290443 SEPARATOR FLANGE — 2.3MM X M12 X 24MM FLAT WASHER M12 X 1.75MM X 40MM BOLT SOCKET HEAD FULLY — THREADED Blue Diamond® Attachments... -
Page 45: Drive Side Rotor Bearing Assembly - 290433
ROLLER BEARING + SLEEVE H2312 290457 BEARING HOUSING 290458 55MM ID X 90MM OD X 8MM THICK SEAL 290573 90MM ID X 3MM THICK RETAINING RING INTERNAL 290463 55MM ID X 75MM OD X 8MM THICK SEAL Blue Diamond® Attachments... -
Page 46: Non-Drive Side Rotor Bearing Assembly - 290429
65MM SHAFT X 140MM HOUSING ID X 48MM WIDE 290456 ROLLER BEARING + SLEEVE H2312 290457 BEARING HOUSING 290458 55MM ID X 90MM OD X 8MM THICK SEAL 290573 90MM ID X 3MM THICK RETAINING RING INTERNAL Blue Diamond® Attachments... -
Page 47: Rotor Bearing - 290456
5. Parts 5.14 Rotor Bearing — 290456 ITEM PART NUMBER DESCRIPTION 65MM SHAFT X 140MM HOUSING ID X 48MM WIDE 290636 SPHERICAL ROLLER BEARING 290459 TAPERED SLEEVE H2312 Blue Diamond® Attachments... -
Page 48: Rotor
5. Parts 5.15 Rotor ITEM PART NUMBER DESCRIPTION 290461 ROTOR OUTER WASHER 290791 ROTOR ASSEMBLY WITH CHIPPING TEETH (SEE PAGE 49) Blue Diamond® Attachments... -
Page 49: Rotor Assembly Parts
ROTOR SHAFT NON DRIVE SIDE 290734 ROTOR SHAFT DRIVE SIDE — M8 X 1.25MM X 25MM BOLT HEX HEAD FULL THREAD — 2.3MM X M12 X 24MM FLAT WASHER TOOTH KIT DESCRIPTION 290508-KIT-60 CHIPPING TEETH 290509-KIT-60 CARBIDE TEETH Blue Diamond® Attachments... -
Page 50: Hydraulic Hoses
COUPLER FEMALE FLAT FACE STRAIGHT 1/2” BODY FEMALE #12 BSPP 224026 COUPLER FEMALE FLAT FACE STRAIGHT 3/4” BODY FEMALE #12 BSPP 224014 COUPLER MALE FLAT FACE STRAIGHT 1/2” BODY FEMALE #12 BSPP 224027 COUPLER MALE FLAT FACE STRAIGHT 3/4” BODY FEMALE #12 BSPP Blue Diamond® Attachments... -
Page 51: 3-Line Electrical Wire Harness Options
JOHN DEERE® 14-PIN PIN CONTROLS (DELPHI CONNECTOR) FUNCTION CLOSE DISCHARGE COVER OPEN DISCHARGE COVER GROUND OPTIONAL EXTENSIONS: PART NUMBER DESCRIPTION 290684 5 FT CONTROL LEG EXTENSION 216921 10 FT CONTROL LEG EXTENSION 200013 10 FT POWER LEG EXTENSION Blue Diamond® Attachments... - Page 52 Control Box Segment - 290681 Control 36" 6" Switch Power Leg 240" Control Leg Delphi Adapter Segment - 290683 120" 12V Plug Segment - 200021 11 1/2" 2 1/2" Battery Terminal Segment - 290682 28" Positive 8" 10A Fuse FUSE Ground Blue Diamond® Attachments...
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Page 53: Decals
DECAL - DANGER - DEBRIS DISCHARGE AREA BD-081 DECAL - WARNING - KEEP HANDS AND FEET AWAY BD-060 DECAL - BLUE DIAMOND ATTACHMENTS - SMALL BD-114 DECAL - BLUE DIAMOND ATTACHMENTS - LARGE BD-092 DECAL - REGISTER YOUR PRODUCT NOW... -
Page 54: Specifications
Maximum Cutting Capacity 7” In the table below, document the specifications of the skid steer the mulcher is tuned to each time it is tuned for a new machine. Date Host Machine ID Auxiliary Pressure Auxiliary Flow Blue Diamond® Attachments... -
Page 55: Torque Specifications
850 lbf•ft 1300 lbf•ft 1650 lbf•ft 1850 lbf•ft 2350 lbf•ft 2150 lbf•ft 2750 lbf•ft 1150 N•m 1450 N•m 2250 N•m 2850 N•m 3200 N•m 4050 N•m 3750 N•m 4750 N•m 850 lbf•ft 1075 lbf•ft 1650 lbf•ft 2100 lbf•ft 2350 lbf•ft 3000 lbf•ft 2750 lbf•ft 3500 lbf•ft Blue Diamond® Attachments... -
Page 56: Warranty
ATTACHMENTS before work is performed. ® The BLUE DIAMOND® PRODUCT SUPPORT TEAM will advise repairs and applicable parts exchanges. Tampering with the failed part may void the warranty. This warranty does not include freight or delivery charges incurred when returning machinery for servicing. Dealer mileage, service calls, and pickup/delivery charges are the customers’... - Page 57 Blue Diamond® Attachments...
- Page 58 QUALITY | DEPENDABILITY | INTEGRITY Blue Diamond® Attachments 4512 Anderson Road, Knoxville, TN 37918 888-376-7027...
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