Joel's JGG-60CF Installation Manual

6000kg 2 post clear floor hoist

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I NS T AL L AT I ON GU I D E /

OWNE R S MANU AL

J GG- 6 0 C F

6 0 0 0 K G 2 P OS T C L E AR F L OOR HOI S T

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Summary of Contents for Joel's JGG-60CF

Page 1 I NS T AL L AT I ON GU I D E / OWNE R S MANU AL J GG- 6 0 C F 6 0 0 0 K G 2 P OS T C L E AR F L OOR HOI S T...
Page 2: Table Of Contents
EMERGENCY VEHICLE STUCK ON LIFT ..................JGG-60CF – GENERAL ASSEMBLY DIAGRAM ................. 59 JGG-60CF – GENERAL ASSEMBLY DIAGRAM (EXPANDED) ………………………………………………………….. 60 JGG-60CF – GENERAL ASSEMBLY DIAGRAM (PARTS BREAKDOWN) ……………………………………..…….. 61 JGG-60CF – GENERAL ASSEMBLY PARTS LIST ................62 POWER UNIT DIAGRAM & COMPONENTS ..................63...
Page 3: Intended Use
INTENDED USE This two-post car lift is designed to lift and raise light-duty vehicles with a maximum weight of 5,900 kg. Our two-post car lifts offer variable lifting configurations, providing unobstructed floor space while repairing vehicles. TECHNICAL SPECIFICATIONS Description Metric (mm, kg) Lift Capacity 5,900 kg Max Rise from the Ground...
Page 4: Owner /Installer Responsibilities
The JGG-60CF, 2 Post Clear floor Hoist (rated at 5900kg’s) is designed for indoor use only and should not be installed in a pit or on an uneven surface. The floor on which the hoist is installed must have a minimum thickness of 150mm concrete substrate, reinforced with steel bar with a minimum compressive strength of 32MPa.
Page 5: Product Warranty
PRODUCT WARRANTY WHAT IS NOT COVERED BY THE PRODUCT WARRANTLY • Any failure that results from owner/operator abuse, neglect or failure to operate, maintain or service product in accordance with instructions provided in the owner’s manual. • Any damage caused by overloading the lift beyond rated capacity. •...
Page 6: Pre-Installation Procedures
Please ensure you have all the necessary tools and equipment listed below to successfully complete the installation. We recommend that you use safety protective clothing and eyewear when installing the hoist. • Flat blade screwdriver • 8m. Measuring tape • Snap ring pliers.
Page 7: Installing Concrete Anchors
IMPORTANT AND GENERAL INFORMATION FOR EXPANSION ANCHORS General Instructions for Installing Concrete Anchors These general instructions for the installer are provided to ensure the proper installation of Expansion Anchor Products. The Concrete substrate shall have compression strength of at least 32MPa using RL81 mesh and a ▪...
Page 8 EXPANSION ANCHOR INSTALLATION INSTRUCTIONS 20mm X 140mm Anchor size is same as drill bit size 20mm. Use a hammer drill with a Carbide tip, 20mm diameter, solid drill bit. The bit tip diameter should be to ANSI Standard B95.12-1977. 2003 and 2006 IBC compliant high-performing medium-duty expansion anchor. Hammer drill a hole to the same diameter as the expansion anchor (in this case 20mm).
Page 9: Installation Procedure
INSTALLATION PROCEDURE Safety First: Ensure you have additional help or heavy-duty lifting equipment available when unloading and assembling the lift. Important: The manufacturer assumes no liability for any loss or damage, whether expressed or implied, resulting from improper installation or use of this product. Do not attempt installation unless you are trained in proper installation procedures.
Page 10 6. Assembly of the Extension Column and Crossbeam Connection Plate a) Assemble the Extension Column: Attach the extension column to the main column using the following hardware: Bolt: M12x35 ▪ Flat Gasket: 12 ▪ Washer: 12 ▪ Spring Washer: 12 ▪...
Page 11 7. Crossbeam Assembly Procedure To assemble the crossbeam, install all crossbeam components according to the provided instructions and hardware specifications. 8. Marking the Installation Position a) Draw a Rectangle: Use chalk to draw a rectangle at the installation position of the lifting machine. Dimensions: Length: 3790 mm, Width: 520 mm b) Position the Main Column: Erect the main column according to the specified angle.
Page 12 9. Installing the Expansion Bolt a) Drill the Hole: Drill a hole aligned with the mounting hole of the expansion bolt on the bottom plate. b) Install the Expansion Bolt: Secure the expansion bolt in place to prevent the column from falling. c) Important Note: Only install one expansion bolt at this stage.
Page 13 A. Measure Lift Placement Use the lift columns as a template before drilling and marking the holes. • B. Keep the Drill Perpendicular • Maintain the drill in a perpendicular line while drilling. Let the drill do the work; avoid applying excessive pressure. •...
Page 14 3. Torque the Anchors Tighten the anchors to 150 ft.-lbs (203 Nm). • Adjust the column extensions to ensure they are plumb. • Tighten the nut 2-3 turns. • Verify each anchor bolt using a torque wrench set to 100 ft.-lbs (136 Nm). •...
Page 15 11. Check Column Alignment and Secure Anchors a) Verify Column Alignment: Use a level to check the column for both side-to-side and front-to-back plumb. b) Shim the Base Plate if Necessary: If the column is not plumb, use the provided shims to adjust its position. Place shims underneath the base plate and around the anchor bolt as needed.
Page 16 Important: Do not anchor the non-power side column at this stage. • Safety Note: • Ensure the column is securely standing alone before proceeding with the next steps. If needed, have another team member hold the column securely in place. 14.
Page 17 1. Check Column Alignment: Use a level to verify that both columns are plumb from side-to-side and front-to-back. 2. Use Shims if Needed: If the columns are not plumb, use the provided shims to adjust their position. Place shims underneath the base plates and around the anchor bolts as required. 3.
Page 18 Remove the top sheaves to ensure the cable is properly seated during installation. d. Route the Cable Through Crossover Beam Sheaves o Carefully route the cable through the crossover beam sheaves. CAUTION: Avoid crossing cables over each other when routing them back down the opposite column. Incorrect cable routing can lead to operational issues and safety hazards.
Page 19 19. Route Cables According to Lift Configuration a) Refer to the Diagram: Route the cables as shown in the diagram below for your specific lift configuration. Follow the exact cable paths to ensure proper functionality and safety. b) Remove Sheaves Before Routing: Remove the sheaves before routing the cables through the system.
Page 20 20. Verify Cable Placement Before Adjustment 1. Inspect Cable Routing: Check that all cables are correctly wrapped over all sheaves. Ensure cables are properly seated and not twisted or misaligned. 2. Before Operating the Lift: Do not proceed to cable adjustment or lift operation until all cables are correctly routed. 21.
Page 21 22. Install Non-Power Side Safety Latch System 1. Refer to the Installation Steps Below: Follow the detailed steps outlined in the instructions to properly install the Non-Power Side Safety Latch System. Ensure all components are securely fastened and aligned according to the provided diagrams. Joel’s Garage Gear Business Copyright ©...
Page 22 23. Install the Safety Cable Route the safety cable according to the diagram. • Secure the cable at the designated mounting points using the provided hardware. • • Ensure the cable is properly tensioned and not obstructed. Joel’s Garage Gear Business Copyright © 2025...
Page 23 a. Attach the safety cable's lantern ring end to the auxiliary column's safety cable using an M8x35 bolt and M8 nut. b. Pass the safety cable through the auxiliary column's cable bracket and the small cable pulley bracket. c. Route the safety cable through the main column cable pulley. d.
Page 24 24. Attach Safety Cable to Power Side Latch Route the safety cable through the Custom M8x45mm HHCS. • Attach it to the Power Side Safety Latch Assembly using M8 Hex Nuts and M8 Flat Washers. • Before tightening, ensure the cable is routed over all safety sheaves. •...
Page 27 30. Route Electrical Cable Route the electrical cable down the outside of the Power Side post. • Leave enough cable length for connection to the power unit. • 31. Install Arm Extension Brackets Attach the arm extension brackets to each post as shown in the diagram. •...
Page 28 33. Install Arm Extension Adapters Insert the Arm Extension Adapters into the adapter brackets on both the Power Side and Non-Power Side • posts. Power Unit and Hydraulic System 34. Install Power Unit Position the power unit on the power side column. 35.
Page 29 Ensure all fasteners are securely tightened. 36. Install O-Ring Fitting Attach the #6 SAE O-ring fitting to the power port securely. • Ensure the fitting is properly seated and tightened to prevent leaks. • 37. Install Hydraulic Hoses Route and connect the hydraulic hoses as shown in the routing image. •...
Page 30 38. Route Long Hydraulic Hose • Route the long hose along the back of the columns and through the crossover beam assembly on both left and right sides. Ensure the hose is properly routed through the brackets to avoid binding with the equalizer cables. •...
Page 31 41. Connect Hose to T-Fitting Connect the power unit hose to the T-fitting. • 42. Connect Hydraulic Hoses to T-Fitting • Attach both the long and medium hydraulic hoses to the T-fitting. 43. Secure and Tighten Hoses • Ensure all hoses are securely fastened and all connection fittings are tightened properly. 44.
Page 32 46. Fill Power Unit with Hydraulic Oil • Remove the oil vent cap from the power unit. • Fill the reservoir with non-foaming, non-detergent hydraulic fluid (Ten Weight, Hydraulic Oil ISO AW46). • The unit requires approximately 4 to 5 gallons of oil, depending on the tank size. Avoid overfilling and ensure the oil level is within the recommended range.
Page 33: Power Unit Installation Notes
Pour Point: -34°C (-30°F) IMPORTANT POWER UNIT INSTALLATION NOTES Do Not Run Dry: Never operate the power unit without hydraulic oil to avoid pump damage. Keep Dry: The power unit must remain dry. Damage from water, detergents, or acids is not covered under warranty.
Page 34 48. Test Power Unit Functionality • Turn on the power unit and verify it is functioning correctly. • Raise the lifting carriages to 500mm, then lower to the resting position Safety Limit Bar Switch 49. Verify and Test Limit Switch Operation Test the Limit Switch by pressing the power "on"...
Page 35 54. Install Lift Arms Attach the lift arms securely to both lifting carriages. • Ensure all connections are tight and properly aligned. • 55. Raise Lifting Carriages Turn on the power unit. • Simultaneously raise both lifting carriages to ensure synchronized movement. •...
Page 36 56. Install Lifting Carriage Arm Drop Pins Test fit the arm pins into the lifting carriage receiver assembly without the arms. • Pins should rest easily in the holes. • If pins are too tight, use a wire brush to clean the holes and remove any residual powder coating. •...
Page 37 59. Install Lift Pads Insert the lift pad into the arm receiver hole on each lift arm. • Ensure the lift pad is securely seated and properly aligned. • 60. Test Fit Truck Adapters Test fit all truck adapters to verify compatibility and proper fit. •...
Page 38 Air Purge Procedure 61. Cycle the Lift to Remove Air Operate the lift without any weight or vehicle. • Raise the lift to the top position, then completely lower it. • Repeat this cycle several times to purge air from the hydraulic system. •...
Page 39 Synchronizing Equalizing Cables and Locks 63. Test Safety Latches and Hydraulic System Operate the lift without a vehicle. • Cycle the lift up and down several times to ensure: • Safety latches engage properly. Air is fully removed from the hydraulic system. To lower the lift, raise it slightly to clear the safety latches, then pull down the safety release handle.
Page 40 WARNING: Equalizing Cables 68. Check Equalizing Cable Tension Daily • Inspect equalizing cables during daily inspections to ensure equal tension. • Cables must be synchronized when resting on safety locks. • Uneven cable tension can cause danger and uneven lifting. •...
Page 41: Post Installation Procedure
POST INSTALLATION PROCEDURE: ✓ Check boxes to verify work has been completed Description Electrical wiring completed by a certified technician. Power unit operating properly. Hydraulic fluid level is full with lift in lowered position. Add oil if needed according to the Installation Instructions. No hydraulic leaks present.
Page 42: How To Operate The Lift
Check all cable connections, bolts, and pins for secure mounting and proper torque. Test safety latch synchronization; latches should click simultaneously. Lubricate all cable sheaves. Ensure all bolts, nuts, pins, and hardware are tightened to specification. Inspect all anchor bolts, retighten if needed, and verify correct torque. Check all roll pins and sheave pins for proper alignment.
Page 43 10. NEVER leave the lift in an elevated position unless the safeties are engaged. 11. NEVER operate the lift with any person or equipment beneath the vehicle. 12. NEVER exceed the rated lift capacity. 13. DO NOT ALLOW THE ELECTRIC MOTOR TO GET WET! Motor damage due to dampness is not covered under warranty.
Page 44 DANGER: 23. Use All Four Arms for Vehicle Lifting Always use all four arms when raising a vehicle. • Alternatively, ensure the vehicle is positioned correctly so all four corners are stationary with wheel stops. • Position all lift pads to contact the vehicle manufacturer's recommended lifting points. •...
Page 45 24. Identify Manufacturer's Service Garage Lift Points • Some vehicles have triangle-shaped marks on the undercarriage indicating Service Garage Lift Points (refer to ANSI/SAE J2184). • Check the right front door jamb area for a label showing specific vehicle lift points. Use the ALI LP - QUICK REFERENCE GUIDE for basic lifting point locations on frame-engaging lifts.
Page 47: To Raise The Lift
TO RAISE THE LIFT 25. Adjust the Lifting Arms: Position the vehicle with its centre of gravity midway between the lift pads. Use truck adapters if needed. DANGER: Never use the lift pad assemblies without the rubber pads in place. 26.
Page 48: To Lower The Lift
TO LOWER THE LIFT 32. Prepare to Lower: First, raise the lift slightly to clear the safety latches. Press the power "on" button, then pull down the safety release handle. The carriages should now be in the UN-LOCKED position. 33. Release Safety Locks: Hold the Safety Carriage Locks in the UN-LOCKED position while pressing the lowering control valve on the power unit.
Page 50 CUSTOMER MAINTENANCE INSPECTION AND LUBRICATION Proper maintenance and use of your equipment will ensure many years of service. Follow these guidelines carefully to keep your lift in optimal working condition. Never perform maintenance while the equipment is under a load. Refer to the CUSTOMER DAILY MAINTENANCE INSPECTION RECORD for daily inspection procedures. INSPECTION Inspect the product for damage, wear, broken or missing parts (e.g., pins) before each use.
Page 51: To Add / Replace Hydraulic Oil
• Remove the oil plug. • Fill the oil case until the oil level is just beneath the lower rim of the oil fill hole. • Replace the oil plug. • Perform the Air Purge Procedure. TO REPLACE HYDRAULIC OIL: Only change the hydraulic oil when the equipment is fully lowered.
Page 52 For maintenance issues, contact a CUSTOMER SERVICE REPRESENTATIVE or a LOCAL TRAINED LIFT SERVICE • TECHNICIAN. DO NOT attempt repairs without proper guidance. • BINDING ISSUES: If the lift binds under a load, use equipment with equal or greater load capacity to safely lower the load. •...
Page 53 MAINTENANCE AND INSPECTION GUIDELINES: 1. Failure Causes: Wire rope will fail if worn out, overloaded, misused, damaged, or improperly maintained. 2. Service Life: Over time, wire rope loses strength and work capability. Abuse and misuse accelerate wear. 3. Nominal Strength: The Nominal Strength (also called Catalogue Strength) applies only to new, unused rope.
Page 54: Inspection Frequency
7. Avoid Shock Loads: Sudden force or load applications can cause visible external damage and internal damage. The release of a load can also damage the wire rope. 8. Lubrication Needs: Wire ropes are lubricated during manufacturing, but this lubricant depletes over time. Periodic re-lubrication is essential.
Page 55: How To Inspect Wire Rope
Remove lifting cables from service when: • Six broken wires are randomly distributed within one lay length. Three broken wires are found in one strand within one lay length. HOW TO INSPECT WIRE ROPE I. Relax the Rope: Move the pick-up points off the sheaves and bring the rope to a stationary position. Clean the surface of the wire rope with a cloth to help identify breaks.
Page 56: Additional Maintenance Tips
ADDITIONAL MAINTENANCE TIPS: Improve rope performance by maintaining consistent lubrication. • Regularly check guide rollers, sheaves, and hardware for wear and lubrication needs. • Apply heavy-weight lubricant to all contact points using spray, pump, brush, or hand lubrication methods. • IMPORTANT SAFETY WARNING: •...
Page 57: Maintaining The Lift
New, transferred, or visiting personnel must receive instruction from the owner/manager (or assigned • designee) on the purpose and use of the lockout procedure. Preparation: • Authorised employees must identify the appropriate energy isolating device (e.g., circuit breaker, fuse, disconnect) for the lift being locked out. Verify the device identity with the shop supervisor if needed.
Page 58: Operator Training And Safe Practices
Please read the entire contents of this manual and the safety requirements for installation and service for automotive lifts literature prior to installation and operation. By proceeding with the lift installation and operation, you agree that you fully understand the contents of this manual. This manual must be read by all users. Failure to operate this equipment as directed may cause injury or death.
Page 59 Hand and Foot Safety: Keep hands and feet clear of moving parts. • Avoid pinch points and remove body parts from any moving components. • Before Operating the Lift: Complete installation as per this manual before raising a vehicle. • Ensure tools, materials, and people are clear of the lift before raising or lowering.
Page 60: Troubleshooting Guide
Avoid using the lift when wet to reduce electric shock risk. • Keep the lift away from flammable liquids to reduce fire risk. • For Anyone Near the Lift: • Familiarise yourself with the Caution, Warning, and Safety decals provided with the lift. •...
Page 61: Motor & Electrical Issues
Check that the wire is sized correctly. Requires AWG 10 for 30 Amps. • Check motor is wired correctly. Compare wiring of motor to electrical diagram on drawing. • Check wall outlet voltage and wiring. Make sure unit and wall outlet is wired properly. Motor must run at 208/230 VAC.
Page 62: Jgg-60Cf - General Assembly Diagram
FOLLOWING ALL STANDARD OPERATING PROCEDURES, IMMEDIATELY STOP USING THE LIFT AND CONTACT CUSTOMER SERVICE FOR FURTHER INSTRUCTIONS. For all other issues, questions, or concerns please contact a Customer Support Service Representative. Contact Joel’s Garage Gear 1800 563 574 JGG-60CF – GENERAL ASSEMBLY DIAGRAM Joel’s Garage Gear Business Copyright © 2025...
Page 71 www. j o e l s g a r a g e g e a r . c o m. a u...

Joel's JGG-60CF Installation Manual

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Need help?

Questions and answers

Summary of Contents for Joel's JGG-60CF

Page 2: Table Of Contents

Page 3: Intended Use

Page 4: Owner /Installer Responsibilities

Page 5: Product Warranty

Page 6: Pre-Installation Procedures

Page 7: Installing Concrete Anchors

Page 9: Installation Procedure

Page 33: Power Unit Installation Notes

Page 41: Post Installation Procedure

Page 42: How To Operate The Lift

Page 47: To Raise The Lift

Page 48: To Lower The Lift

Page 51: To Add / Replace Hydraulic Oil

Page 54: Inspection Frequency

Page 55: How To Inspect Wire Rope

Page 56: Additional Maintenance Tips

Page 57: Maintaining The Lift

Page 58: Operator Training And Safe Practices

Page 60: Troubleshooting Guide

Page 61: Motor & Electrical Issues

Page 62: Jgg-60Cf - General Assembly Diagram

Page 63: Jgg-60Cf - General Assembly Diagram (Expanded)

Page 65: Jgg-60Cf - General Assembly Diagram (Parts Breakdown)

Page 67: Jgg-60Cf - General Assembly Parts List