1. Manuals
  2. Brands
  3. TEUPEN Manuals
  4. Boom Lifts
  5. TL 54AJ
  6. Translation of the original operating instruction

TEUPEN TL 54AJ Translation Of The Original Operating Instruction

Aerial access platform
Hide thumbs
Table of Contents

Advertisement

Quick Links

Serial number: ____________
Translation of the original operating
instruction
Aerial access platform

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TL 54AJ and is the answer not in the manual?

Questions and answers

Related Manuals for TEUPEN TL 54AJ

Summary of Contents for TEUPEN TL 54AJ

  • Page 1 Serial number: ____________ Translation of the original operating instruction Aerial access platform...
  • Page 2 Manufacturer: D-48599 Gronau Telefon: +49 2562 8161-0 Telefax: +49 2562 8186-888 E-Mail: mail@teupen.com Internet: www.teupen.com Service: Telefon: +49 2562 8161-300 E-Mail: service@teupen.com © TEUPEN Maschinenbau GmbH 2010 TL54AJ 12/9/2014...

  • Page 3: Table Of Contents

    Table of contents Table of contents General information ............Information about these instructions ......Explanation of symbols ..........10 Limitation of liability ..........12 Copyright ..............12 Warranty terms ............12 Information regarding the warranty card ....13 Customer Service ............ 13 Safety .................
  • Page 4 Table of contents 2.6.2 Description of the installed safety equipment ... 28 Symbols and indicator plates on the machine ..31 Behavior in case of fire and accidents ...... 32 Environmental protection .......... 33 Technical data ..............34 Dimensions .............. 34 3.1.1 Work diagram ............
  • Page 5 Table of contents Operating elements ..........46 4.3.1 Cable remote control ..........46 4.3.2 Motor control ............48 4.3.3 Emergency control ........... 49 4.3.4 Display on the control box ........50 Connections ............. 50 Work area and danger zone ........51 Accessories .............
  • Page 6 Table of contents 6.5.1 Bracing the machine via remote cable control ..70 Operating the machine ..........74 6.6.1 Operating the machine via remote cable control ..75 6.6.2 Align the turning triangle........... 78 Putting the machine in transport position ....79 6.7.1 Putting the machine in transport position via the cable remote control .............
  • Page 7 Table of contents 6.13.1 Valve setting platform ..........113 6.13.2 Valve setting outriggers ........... 115 6.13.3 Valve setting crawler ..........116 6.14 Locks ............... 117 6.14.1 Recoding numerical locks ........117 6.14.2 Numerical lock for the control panel ......118 Maintenance ...............
  • Page 8 Table of contents Notes about the crawler track ........156 Work for fault repair ..........157 8.6.1 Changing the fuses ..........157 8.6.2 Switching the circuit breaker on/off ......160 Disposal ................163 Appendix ................165 10.1 Circuit diagram ............167 10.2 Hydraulic plan ............

  • Page 9: General Information

    Technical data General information Information about these instructions These instructions enable the safe and efficient handling of the ma- chine. These instructions are a component of the machine and must be kept in the immediate vicinity of the machine so that they are ac- cessible to the personnel at any time.

  • Page 10: Technical Data

    Technical data Explanation of symbols Safety instructions Safety instructions are marked with symbols in these instructions. The safety instructions are always introduced by key words that express the extent of the danger. In order to prevent accidents, personal injury and material damage, make sure that you follow the safety instruc- tions and act carefully.
  • Page 11 Technical data Symbols in these instructions The following symbols and indicators are used to identify handling in- structions, descriptions of results, lists, references, and other elements in these instructions: Symbols Explanation – -Indicates step-by-step handling instructions -Indicates a state or an automatic sequence as a result of an operation step -Indicates references to chapters of these instructions and to other applicable documents ▄...

  • Page 12: Limitation Of Liability

    Technical data Limitation of liability All details and instructions in these instructions were compiled taking into account the applicable standards and regulations, the state of the art, as well as our many years of knowledge and experience. The manufacturer assumes no liability for damage due to: ▄...

  • Page 13: Information Regarding The Warranty Card

    Information regarding the warranty card In order to be able to process warranty applications between the cus- tomer, service partner, and Teupen as quickly as possible, it is abso- lutely necessary to fill out the warranty card that is at the front of the machine record and send it back to Teupen directly after handover of the machine to the owner.

  • Page 14: Safety

    Technical data Safety This section provides an overview of all important safety aspects for the protection of people as well as for safe and fault-free operation. Failure to observe the handling instructions and safety instructions of these instructions may cause hazards and/or damage to the equip- ment.

  • Page 15: Danger Due To Electric Current

    Technical data Exhaust gases WARNING Danger to life through suffocation and poisoning by ex- haust gases! Upon inhalation, exhaust gases can lead to suffocation, cause severe poisoning and bring about severe injuries to the respiratory tract. – While operating the machine in diesel mode, always ensure the supply of fresh air.
  • Page 16 Technical data Batteries WARNING Danger of injury upon incorrect handling of batteries! Wrong handling of batteries poses the risk that the batter- ies burst or that noxious liquid leaks from the batteries. The liquid can cause severe burns upon skin contact, severe poisoning upon swallowing and blindness in case it comes in contact with eyes.

  • Page 17: Danger Due To Mechanical Elements

    Technical data 2.1.3 Danger due to mechanical elements Falling parts WARNING Danger of injury due to falling parts! During operation, material can fall down uncontrolled and cause severe injuries. – Make others aware of the danger zone and block off the area.

  • Page 18: Danger Due To Hydraulic Energies

    Technical data 2.1.4 Danger due to hydraulic energies Hydraulics WARNING Danger to life from hydraulic energies! Hydraulically driven moving parts can cause severe inju- ries. – Work on the hydraulic system must only be carried out by hydraulics experts. – Before starting work on the hydraulic system, ensure that it has been completely depressurised.

  • Page 19: Danger Due To Traffic And Vehicles

    Technical data ▄ Rinse out mouth after swallowing and drink plenty of water later. Call a doctor in. ▄ Upon inhalation of aerosols, go out into fresh air. Motor/Engine oil WARNING Danger of injury through motor/engine oil! Motor/engine oil contains poisonous substances which can cause inflammations and are carcinogens.

  • Page 20: Proper Use

    Technical data Proper use The machine is designed and constructed exclusively for the proper use described here. The machine is to be used exclusively to convey people and tools up to the maximum allowable working basket load to perform work in high places.

  • Page 21: Responsibility Of The Owner

    Technical data Responsibility of the owner Owner The owner is the person or entity that operates the machine him- self/itself for commercial or economic purposes, or who transfers the machine to a third person for use/application, and who bears the legal responsibility for protecting the user, personnel, or third parties.

  • Page 22: Personnel Requirements

    Technical data Personnel requirements 2.4.1 Qualifications Qualifications WARNING Danger of injury in case of insufficient qualification of the personnel! If unqualified personnel undertakes work on the machine or is in the machine's danger zone, dangers arise that can cause severe injuries and significant property damage. –...

  • Page 23: Unauthorized Persons

    Technical data Expert An expert is somebody who, based on his professional training and experience, has sufficient knowledge of aerial platforms and is suffi- ciently familiar with the applicable state regulations, accident preven- tion regulations and generally-recognized rules of technology (e.g. employer's liability insurance rules, DIN standards, VDE regulations, technical rules of other member states of the European Union or other treaty states of the agreement about the European Economic Com-...

  • Page 24: Personal Protective Equipment

    Technical data Personal protective equipment Personal protective equipment is used to protect personnel against hazards that could affect their safety or health at work. When performing various works on and with the machine, the person- nel must wear personal protective equipment. This is indicated sepa- rately in the individual chapters of these instructions.
  • Page 25 Technical data Protective helmet The protective helmet serves to protect a person against falling and flying pieces and materials. Safety boots Safety boots are used for protection against heavy falling parts and protection against slipping on slippery substrates. 12/9/2014 TL54AJ...

  • Page 26: Safety Equipment

    Technical data Safety equipment WARNING Danger to life due to non-functional safety equipment! If safety equipment is not functional or has been taken out of service, there is a danger of severe injuries or even death. – Before starting work, check safety equipment for dam- age.
  • Page 27 Technical data Fig. 1: 8 Limit switch lower arm erected 13 Circular level 9 Limit switch outrigger (4 x) 14 Tilt sensor (covered) 10 Limit switch lower arm extension 15 Valves outriggers and crawler chassis 11 Battery cut-off switch 16 Limit switch working basket 12 Valves platform 12/9/2014 TL54AJ...

  • Page 28: Description Of The Installed Safety Equipment

    Technical data 2.6.2 Description of the installed safety equipment Emergency Off button By pressing the Emergency Off button, the machine is stopped due to immediate switching off of the power supply. After the Emergency Off button has been pressed, it must be unlocked by turning it in order to switch the machine on again.
  • Page 29 Technical data Tilt sensor and circular level During automatic bracing, the aerial access platform is aligned hori- zontally automatically with the help of the tilt sensor [Fig. "Tilt sen- sor and circular level " Pos.1] . The maximum permissible inclination is 1°;...
  • Page 30 Technical data Valves outriggers The aerial access platform can be operated in emergency mode in case of failure of the power supply or for maintenance purposes. The valves [Fig. "Emergency operation outrigger " Pos.1] are used for control of the outriggers. By means of the hand pump [Fig. "Emer- gency operation platform "...

  • Page 31: Symbols And Indicator Plates On The Machine

    Technical data Over current safety equipment The over current safety device in the control box chassis interrupts the power circuit, if the electric current exceeds a set amperage over a certain period of time. Symbols and indicator plates on the machine The following symbols and indicator plates are on the machine.

  • Page 32: Behavior In Case Of Fire And Accidents

    Technical data Behavior in case of fire and accidents Preventive measures ▄ Always be prepared for fire and accidents ▄ Keep first-aid equipment (bandage boxes, covers, etc.) and fire extinguishers so that they are functional and close at hand ▄ Familiarize personnel with accident reporting, first aid, and rescue equipment.

  • Page 33: Environmental Protection

    Technical data Environmental protection NOTICE Danger to the environment due to incorrect handling of materials that can harm the environment! In case of incorrect handling of materials that can harm the environment, especially improper disposal, there can be significant damage to the environment. –...

  • Page 34: Technical Data

    Technical data Technical data Dimensions Specification Value Working height (max.) 60 ft 1 in Platform height (max.) 53 ft 6 in Lateral outreach (max.) 27 ft 11 in Cross height hinge point (max.) Working basket length 4 ft 7 in Working basket width 2 ft 4 in Working basket height...

  • Page 35: Work Diagram

    Technical data Specification Value Overall length without working 14 ft 5 in basket Overall width (min) 2 ft 7 in Overall height (min) 6 ft 6 in Chassis clearance (max.) 10 in Chain (L x W) 4 ft 9 in x 8 in Support area (length) 10 ft 10 in Support area (width)

  • Page 36: Weights

    Technical data Weights Specification Value Net weight 5401 lbs Tree package (optional) Base plates holder (accessory) 8.27 lbs Base plates (accessory) 8.27 lbs Lay plates (accessory) 90.39 lbs Performance data Specification Value Working basket load (max.) 441 lbs Permissible number of people in the working basket Movable basket arm 90°...

  • Page 37: Drive Engines / Motors

    Technical data Drive engines / motors 3.4.1 Electric motor EBS 90 L X 4 Specification Value Nominal input voltage 115 V Frequency 60 Hz Current consumption 19.3 A Power 1.6 kW Maximum cable length with cable 262 ft 5 in diameter 3x4 mm²...

  • Page 38: Electronics System

    Technical data Electronics system Specification Value Control voltage 24 V Control card (TYPE) Fuzzy IV Control set-up 1 channel Control of the functions Proportional (PWM) Hydraulic system Response pressure of the pres- sure limiting valves Specification Value Operating pressure crawler chas- 2900 psi Operating pressure outriggers 2900 psi...

  • Page 39: Lubricants

    Technical data Lubricants Lubricants Type TEUPEN item Fill quantity number Transmission oil max. 1 l Hydraulic oil Plantohyd 3914/0066 approx. 75 l 32-S Multi-purpose 0.5 kg grease Motor/Engine oil 10W / 40 3917/0138 2.5 l Coolant R 22 2.8 l...

  • Page 40: Type Plate

    Technical data Type plate The type plate is located on the lift arm holder and includes the follow- ing details: ▄ Manufacturer ▄ Type ▄ Serial number ▄ Year of manufacture ▄ Net weight ▄ Load capacity ▄ Payload ▄ Maximum permissible people ▄...

  • Page 41: Structure And Function

    Structure and function Structure and function Overview Fig. 1: 1 Outrigger 2 6 Control box 2 Upper arm 7 Left crawler chassis 3 Outrigger 1 8 Cover control box 4 Control head with cable remote control 9 Electric motor 5 Working basket 10 Drive unit 12/9/2014 TL54AJ...

  • Page 42: Brief Description

    Structure and function Fig. 1: 11 Basket arm 16 Crawler chassis 12 Outrigger 4 17 Cover valves platform 13 Outrigger 3 18 Hydraulic tank 14 Turning triangle 19 Cover valves outriggers and crawler chassis 15 Lower arm 4.1.1 Brief description The aerial access platform helps to perform work in high places.

  • Page 43: Component Description

    Structure and function Component description 4.2.1 Platform The work platform consists essentially of the rotating assembly [Fig. "Platform " Pos.5], the lift arm holder [Fig. "Platform " Pos.6], the turning triangle [Fig. "Platform " Pos.3], the lower arm [Fig. "Plat- form "...

  • Page 44: Movable Basket Arm

    Structure and function 4.2.3 Movable basket arm The movable basket arm [Fig. "Basket arm " Pos.1] can also be moved if machine is not braced. This, for instance, is useful during manoeuvring. When an operator is inside the working basket, the bas- ket arm must be in transport position.

  • Page 45: Combustion Engine

    Structure and function 4.2.6 Combustion engine The combustion engine [Fig. "Combustion engine " Pos.1], togeth- er with the hydraulic aggregate supplies the necessary hydraulic pres- sure. Combustion engine 4.2.7 Electric motor Alternatively, the diesel engine can be provided with the necessary hydraulic pressure through the electric motor.

  • Page 46: Operating Elements

    Structure and function Operating elements 4.3.1 Cable remote control Cable remote control 1 Control levers 7 Emergency Off button 2 Red light 8 Rocker switch basket arm up/down 3 Green light 9 Rocker switch basket level up/down 4 Rocker switch function selection 10 Yellow light 5 Rocker switch crawl/fast movement, manu- 11 Rocker switch start/stop...
  • Page 47 Structure and function 5 - Rocker switch crawl/fast During chain function, it is used to select the operating modes "crawl" movement, manual/automatic op- or "fast movement". eration During outrigger function and platform function, it is used to select the operating modes "manual" or "automatic operation". 6-Rocker switch dead man To move the platform, dead man switch must be pressed during the operation of the platform.

  • Page 48: Motor Control

    Structure and function 4.3.2 Motor control The motor control is operated directly at the combustion engine. Motor control 1 Operating - LED / fault - LED 4 Arrow key down 2 Display 5 Set – button 3 Arrow key up 6 Key switch The operating elements of the motor control are explained in detail be- low.

  • Page 49: Emergency Control

    Structure and function 4.3.3 Emergency control Valve emergency control The aerial access platform can be operated in emergency mode in case of failure of the power supply or for maintenance purposes. By means of the valves for emergency control [Fig. "Emergency opera- tion valves "...

  • Page 50: Display On The Control Box

    Structure and function 4.3.4 Display on the control box A display [Fig. "Display " Pos.1] is located on the control box, which shows error codes and error names Error code list. Display Connections The electric motor is connected by the customer through a 115 V con- nection [Fig.

  • Page 51: Work Area And Danger Zone

    Structure and function Work area and danger zone Work diagram TL54AJ The work area and danger zones are within the white marked area. 12/9/2014 TL54AJ...

  • Page 52: Accessories

    Structure and function Accessories 4.6.1 Keys Keys for the following components are located in the key bunch pro- vided: ▄ Control box (double bit key) ▄ Key switch service mode ▄ Base plates (optional) ▄ Filler cap ▄ Padlock (document box, tank closure, flaps) ▄...

  • Page 53: Transport And Storage

    Transport and storage Transport and storage Safety instructions for transport Improper transport WARNING Danger to life due to improper transport! Improper transport can cause severe injuries or even death. – During transport of the aerial access platform, do not stay in the working basket. –...

  • Page 54: Lashing Down The Working Platform

    Transport and storage Lashing down the working platform Attachment points WARNING Property damage due to improper attachment! The use of unsuitable attachment points can cause dam- age to the machine. – Use only the attachment points specified here Personnel: ▄ Qualified personnel Protective equipment: ▄...

  • Page 55: Transport

    Transport and storage Transport Transport on a trailer The aerial access platform can be transported on a trailer or trans- porter under the following conditions: ▄ The trailer or transporter must be designed for the weight and the dimensions of the aerial access platform. ▄...
  • Page 56 Transport and storage Transport with a crane Transport pieces can be transported with a crane under the following conditions: ▄ The crane and lifts must be designed for the weight of the aerial access platform. ▄ The operator must be authorized to operate the crane. ▄...
  • Page 57 Transport and storage 1. Put the machine in transport position [Kapitel 6.7 "Putting the machine in transport position]. 2. Switch the machine off [Kapitel 6.3 "Switching the machine on / off]. 3. Attach suitable attachment material to all four support pads [Fig. "Crane attachment points "...

  • Page 58: Storage

    Transport and storage 1. Put the machine into transport position [Kapitel 6.7 "Putting the machine in transport position]. 2. Extend the crawler chassis completely [Kapitel 6.8 "Height and width adjustment crawler chassis]. 3. Switch the machine off [Kapitel 6.3 "Switching the machine on / off].

  • Page 59: Operation

    Operation Operation Safety instructions for operation WARNING Risk of injury due to improper operation! Improper operation can cause severe injuries and signifi- cant property damage. – Execute all operating steps according to the details and instructions in these instructions. – Always perform all work with at least two people. –...

  • Page 60: Connecting The Cable Remote Control

    Operation Connecting the cable remote control Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet 1. Open the cover of the holder [Fig. "Holder for cable remote control " Pos.1]. Holder for cable remote control 2.

  • Page 61: Switching The Machine On / Off

    Operation Switching the machine on / off Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet The power is supplied either by the mains supply (construction site feed) using an extension cable, or by the combustion engine inde- pendently of the mains supply.

  • Page 62: Switching The Machine On / Off Via The Combustion Engine

    Operation 6.3.2 Switching the machine on / off via the combustion engine NOTICE Voltage drop of the starter battery! Frequent starting of the combustion engine can cause the voltage of the starter batteries to drop. – Avoid frequent starting of the combustion engine. CAUTION Long starting processes can lead to damage of the starter motor.

  • Page 63: Motor Control

    Operation 6.3.3 Motor control NOTICE Only service personnel is authorized to switch the combus- tion engine on and off via the key switch of the motor con- trol. The motor control has an automatic preheating unit. This lets the combustion engine preheat when cold and not preheating while in operational warm state.
  • Page 64 Operation 3. Turn key clockwise in position 3 [Fig. "Starting the combustion engine " Pos.1] and hold it until the motor starts. Starting the combustion engine 4. If you let go of the key, it will jump back to position 2 [Fig. "Combustion engine in operation "...

  • Page 65: Stopping In Case Of Emergency

    Operation 6.3.4 Stopping in case of emergency In dangerous situations, the movements of components must be stopped and the power supply switched off as quickly as possible. Stopping in case of emergency In an emergency, proceed as follows: 1. Trigger an Emergency Stop with the Emergency Stop equipment right away.

  • Page 66: Moving The Machine

    Operation Moving the machine Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet ▄ Safety harness WARNING Risk of injury due to improper moving of the aerial access platform! Risk of severe injuries or even death exists due to improper moving of the aerial access platform.

  • Page 67: Operating The Machine Via Remote Cable Control

    Operation 6.4.1 Operating the machine via remote cable control WARNING Risk of injury due to improper operation! Risk of injury to the personnel in the working basket exists during operating the cable remote control. – When using the cable remote control outside the work- ing basket, ensure that no persons are in the working basket.
  • Page 68 Operation Fig. 1: Operation Effect Push both control levers towards the front. The machine moves forward. Push the left control lever towards the front The machine rotates clockwise. and the right control lever towards the rear. Push both control levers towards the rear. The machine moves backward.

  • Page 69: Putting The Machine In Work Position

    Operation Putting the machine in work position Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet ▄ Safety harness WARNING Danger of injury due to improper bracing! With improper bracing, the machine can tip or slide. This can cause severe injuries and significant property damage.

  • Page 70: Bracing The Machine Via Remote Cable Control

    Operation 6.5.1 Bracing the machine via remote cable control Manual operation WARNING Risk of injury due to improper operation! Risk of injury to the personnel in the working basket exists during operating the cable remote control. – When using the cable remote control outside the work- ing basket, ensure that no persons are in the working basket.
  • Page 71 Operation 5. Using the control levers [Fig. "Cable remote control " Pos.1 to Pos.4] operate the outriggers according to the table in the following. Cable remote control Operating element Operation Symbol Effect Push the control lever Outrigger 1 extends Pos.1 forward. Push the control lever Outrigger 2 extends Pos.2 forward.
  • Page 72 Operation 6. Put the chassis in a horizontal position by aligning the outriggers according to the circular level [Fig. "Circular level " ]. The bubble [Fig. "Circular level " Pos.1] of the circular level must be within the 1° circle [Fig. "Circular level " Pos.2]. 7.
  • Page 73 Operation 3. Select the [auto function] with the pre-selection lever [Fig. "Pre- selection fast / automatic " Pos.1]. Pre-selection fast / automatic 4. Using the control levers [Fig. "Cable remote control " Pos.1 to Pos.4] operate the outriggers according to the table in the following.

  • Page 74: Operating The Machine

    Operation Operating the machine Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet ▄ Safety harness WARNING Risk of injury due to improper operation! Improper operation can cause severe injuries and signifi- cant property damage. –...

  • Page 75: Operating The Machine Via Remote Cable Control

    Operation 6.6.1 Operating the machine via remote cable control WARNING Risk of injury due to improper operation! Risk of injury for persons in the working basket, when op- erating the cable remote control outside the working bas- ket. – Only use the cable remote control outside of the work- ing basket, if no persons are in the working basket.
  • Page 76 Operation Operating element Operation Symbol Effect Push the control lever Lift the lower arm Pos.1 forward Telescoping out the lower Pull control lever Pos.1 Lower the lower arm backward Telescope in the lower Push the control lever Lift the upper arm Pos.2 forward Pull control lever Pos.2 Lower the upper arm...
  • Page 77 Operation Operating element Operation Symbol Effect Push the control lever Swivel platform clockwise Pos.4 forward Pull control lever Pos.4 Swivel platform counter- backward clockwise Press rocker switch Basket tilts forward Pos.5 toward the front Pull rocker switch Pos.5 Basket tilts backward toward the back Press rocker switch Basket arm moves up...

  • Page 78: Align The Turning Triangle

    Operation 6.6.2 Align the turning triangle Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet If the turning triangle is not in vertical position, it may be necessary to align it manually. NOTICE Do not use service mode or emergency operation to align turning triangle.

  • Page 79: Putting The Machine In Transport Position

    Operation Putting the machine in transport position Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet ▄ Safety harness Definition of transport position: Definition of transport position ▄ The upper arm [Fig. "Definition of transport position " Pos.2] is on the transport bearing ▄...

  • Page 80: Putting The Machine In Transport Position Via The Cable Remote Control

    Operation 6.7.1 Putting the machine in transport position via the cable re- mote control Manual operation WARNING Risk of injury due to improper operation! Risk of injury for persons in the working basket, when op- erating the cable remote control outside the working bas- ket.
  • Page 81 Operation 8. Set rocker switch to manual bracing [Fig. "Pre-selection slowly/manual " Pos.1]. Pre-selection slowly/manual 9. Using the control levers [Fig. "Cable remote control " Pos.1 to Pos.4] operate the outriggers according to the table in the following. Cable remote control Operating element Operation Symbol...
  • Page 82 Operation Automatic operation WARNING Risk of injury due to improper operation! Risk of injury for persons in the working basket, when op- erating the cable remote control outside the working bas- ket. – Only use the cable remote control outside of the work- ing basket, if no persons are in the working basket.
  • Page 83 Operation 8. Set rocker switch to automatic bracing [Fig. "Pre-selection fast / automatic " Pos.1]. Pre-selection fast / automatic 9. Using the control levers [Fig. "Cable remote control " Pos.1, Pos.2, Pos.3 or Pos.4] operate the outriggers according to the table in the following.

  • Page 84: Height And Width Adjustment Crawler Chassis

    Operation Height and width adjustment crawler chassis Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet WARNING Risk of injury through improper height/width adjustment With improper height/width adjustment, the machine can tip or slide. This can cause severe injuries and significant property damage.
  • Page 85 Operation 4. Loosen the knurled thumb screws of the cover and remove the cover [Fig. "Cover " Pos.1]. Cover 5. Insert hand pump lever [Fig. "Hand pump lever " Pos.1] on the locking [Fig. "Hand pump lever " Pos.2]. WARNING Danger of injury by crushing between crawler chassis and the ground! The operation of the height adjustment can result in severe...
  • Page 86 Operation Retracting the crawler chassis 1. Turn the machine on [Kapitel 6.3 "Switching the machine on / mechanically off]. 2. Bring the outriggers to the wide work position [Kapitel 6.5 "Putting the machine in work position]. 2. Lift the machine via the outriggers just high enough to relieve the crawler chassis [Fig.

  • Page 87: Removing The Working Basket

    Operation 9. Make sure that the lock is properly snapped in. For this, the lever must be set back until the red arrows are above each other [Fig. "Red arrows " Pos.1]. 10. Pull out the hand pump lever and place into bracket [Fig. "Hand pump lever "...
  • Page 88 Operation 4. Pull the spring cotter pin [Fig. "Spring cotter pin " Pos.1] out of the fastening bolt [Fig. "Spring cotter pin " Pos.2]. Spring cotter pin 5. Pull out the fastening bolt [Fig. "Fastening bolt " Pos.]. Fastening bolt 6.
  • Page 89 Operation 7. Tip the working basket and pull out at an angle [Fig. "Pulling out the working basket " ]. NOTICE To facilitate movement, the working basket is equipped with two rollers at the bottom. By tipping it appropriately, the working basket can be moved on the rollers. Pulling out the working basket Attaching the working basket 1.
  • Page 90 Operation 4. Secure the fastening bolt [Fig. "Fastening bolt " Pos.2] with the spring cotter pin [Fig. "Fastening bolt " Pos.1]. Spring cotter pin 5. Use open-ended wrench to tighten the mounting screw of the working basket [Fig. "Mounting screw working basket " Pos.2]. 6.

  • Page 91: Filling The Fuel Tank

    Operation 6.10 Filling the fuel tank WARNING Fire hazard due to improper refueling! A fire hazard exists when refueling due to leaking fumes and spilled fuel. – Do not smoke while refueling and ensure that no fire or naked light is near. –...

  • Page 92: Emergency Operation

    Operation 6.11 Emergency operation Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet The aerial access platform has an emergency operation mode that al- lows operation of the aerial access platform even without a power supply.

  • Page 93: 6.11.1 Platform Operation In Emergency Operation

    Operation 6.11.1 Platform operation in emergency operation 1. Switch off the machine and make sure that the power plug is disconnected [Kapitel 6.3 "Switching the machine on / off]. 2. Loosen the knurled thumb screws of the covers [Fig. "Covers " Pos.1 and 2] and remove the covers.
  • Page 94 Operation 6. Screw hand pump lever [Fig. "Hand pump " Pos.1] into hand pump [Fig. "Hand pump " Pos.2]. 7. Activate the desired valve [Kapitel 6.13 "Valve settings] by pressing it in firmly with the operating lever [Fig. "Hand pump " Pos.3] and at the same time pumping with the hand pump until the selected component has reached the desired position.

  • Page 95: 6.11.2 Outrigger Operation In Emergency Operation

    Operation 6.11.2 Outrigger operation in emergency operation 1. Ensure that the platform assembly [Fig. "Platform operation in transport position " Pos.1] is in transport position. Platform operation in transport position 2. Loosen the knurled thumb screws of the covers [Fig. "Covers " Pos.1 and 2] and remove the covers.
  • Page 96 Operation 5. Screw in the release valve [Fig. "Release valve " Pos.1] in clockwise direction to the stop. 6. Actuate the desired valve [Fig. "Operation of outriggers " Pos.3] by unscrewing the valve screw. [Kapitel 6.13 "Valve settings] NOTICE Several valves can be activated simultaneously. These are black-white valves, that is, the speed of the out- rigger movement cannot be regulated.

  • Page 97: Service Mode

    Operation 6.12 Service mode Personnel: ▄ Instructed person Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Protective helmet Definition of the service mode Operation of aerial access platform without safety functions, using on- ly the hydraulic control without support of the control. Fully hydraulic operation with power supply from electric motor or combustion engine.

  • Page 98: Platform Operation In Service Mode Via The Power Connection

    Operation 6.12.1 Platform operation in service mode via the power connec- tion WARNING Risk of injury due to missing safety equipment! All safety devices (e.g. limit switch) are not functioning when in service mode, except for the Emergency Stop function. –...
  • Page 99 Operation 4. Lock the shuttle valve [Fig. "Platform operation " Pos.1]. 5. For platform function, also lock the shuttle valve [Fig. "Platform operation " Pos.2]. Platform operation 6. To start the electric motor, turn the service button [Fig. "Service button " Pos.2] clockwise and hold. 7.

  • Page 100: Platform Operation During Service Mode Via Combustion Engine

    Operation 6.12.2 Platform operation during service mode via combustion engine WARNING Risk of injury due to missing safety equipment! All safety devices (e.g. limit switch) are not functioning when in service mode, except for the Emergency Stop function. – Carry out the service mode operation according to the following instructions.
  • Page 101 Operation 5. Loosen the knurled thumb screws of the covers [Fig. "Covers " Pos.1 and 2] and remove the covers. Covers 6. Lock the shuttle valve [Fig. "Platform operation " Pos.1]. 7. For platform function, also lock the shuttle valve [Fig. "Platform operation "...
  • Page 102 Operation Notes about transport position 10. Turn the platform into transport position. To do this, swivel the platform until both arrows [Fig. "Rotation display " Pos.1] meet. WARNING Risk of injury due to uncontrolled movements! In case the valves are set incorrectly in normal operation, there is a danger of uncontrolled movements.

  • Page 103: Outrigger Operation In Service Mode Via The Power Connection

    Operation 6.12.3 Outrigger operation in service mode via the power connec- tion WARNING Risk of injury due to missing safety equipment! All safety devices (e.g. limit switch) are not functioning when in service mode, except for the Emergency Stop function. –...
  • Page 104 Operation 3. Lock the shuttle valve Operation of outriggers Pos.1]. 4. For outrigger function, lock the shuttle valve Operation of outriggers Pos.2]. WARNING Risk of injury due to improper operation! The machine can tip over or slide away due to improper operation of the outrigger mode operation.

  • Page 105: Outrigger Operation During Service Mode Via Combustion Engine

    Operation 6.12.4 Outrigger operation during service mode via combustion engine WARNING Risk of injury due to missing safety equipment! All safety devices (e.g. limit switch) are not functioning when in service mode, except for the Emergency Stop function. – Carry out the service mode operation according to the following instructions.
  • Page 106 Operation 4. Press the driving speed button [Fig. "Motor control " Pos.1] to increase speed until the combustion engine is up to max. 3300 rpm [Fig. "Motor control " Pos.2]. Motor control 5. Loosen the knurled thumb screws of the covers [Fig. "Covers " Pos.1 and 2] and remove the covers.
  • Page 107 Operation NOTICE Several valves can be activated simultaneously. These are black-white valves, that is, the speed of the out- rigger movement cannot be regulated. There are only the positions "open" or "closed". WARNING Risk of injury due to uncontrolled movements! In case the valves are set incorrectly in normal operation, there is a danger of uncontrolled movements.

  • Page 108: 6.12.5 Chain Operation In Service Mode Via The Power Connection

    Operation 6.12.5 Chain operation in service mode via the power connection WARNING Risk of injury due to missing safety equipment! All safety devices (e.g. limit switch) are not functioning when in service mode, except for the Emergency Stop function. – Carry out the service mode operation according to the following instructions.
  • Page 109 Operation 4. Loosen the knurled thumb screws of the covers [Fig. "Covers " Pos.1 and 2] and remove the covers. Covers 5. Screw handles [Fig. "Crawler chassis " Pos.1] onto control levers [Fig. "Crawler chassis " Pos.2]. Crawler chassis 6. To start the electric motor turn the service button [Fig. "Service button "...

  • Page 110: Chain Operation During Service Mode Via Combus- Tion Engine

    Operation 6.12.6 Chain operation during service mode via combustion en- gine WARNING Risk of injury due to missing safety equipment! All safety devices (e.g. limit switch) are not functioning when in service mode, except for the Emergency Stop function. – Carry out the service mode operation according to the following instructions.
  • Page 111 Operation 4. Press the driving speed button [Fig. "Motor control " Pos.1] to increase speed until the combustion engine is up to max. 3300 rpm [Fig. "Motor control " Pos.2]. Motor control 5. Set the function selection switch of the cable remote control in center position to [chain function] (red) [Fig.
  • Page 112 Operation 8. Turn the service button [Fig. "Service button " Pos.1] clockwise and hold. 9. Move the machine according to the valve setting [Kapitel 6.13 "Valve settings]. WARNING Risk of injury due to uncontrolled movements! In case the valves are set incorrectly in normal operation, there is a danger of uncontrolled movements.

  • Page 113: Valve Settings

    Operation 6.13 Valve settings 6.13.1 Valve setting platform Valve setting platform Valve setting platform 12/9/2014 TL54AJ...
  • Page 114 Operation Explanation of symbols for left valve row Explanation of symbols for right valve row Telescope out the lower Telescope in lower arm Lift the lower arm Lower the lower arm Telescope out the upper Telescope in upper arm Lift the upper arm Lower the upper arm Swivel the platform Swivel the platform coun-...

  • Page 115: Valve Setting Outriggers

    Operation 6.13.2 Valve setting outriggers Valves outriggers Valve setting outriggers Explanation of symbols for upper valve row Lower outrigger 1 Lower outrigger 2 Lower outrigger 3 Lower outrigger 4 Explanation of symbols for lower valve row Lift outrigger 1 Lift outrigger 2 Lift outrigger 3 Lift outrigger 4 12/9/2014...

  • Page 116: 6.13.3 Valve Setting Crawler

    Operation 6.13.3 Valve setting crawler Valve setting crawler chassis Valve setting crawler chassis Explanation of symbols for left valve Symbol Symbol Explanation of symbols for right valve Left crawler chassis forward Right crawler chassis forward Left crawler chassis backward Right crawler chassis backward TL54AJ 12/9/2014...

  • Page 117: Locks

    Operation 6.14 Locks 6.14.1 Recoding numerical locks The numerical lock is coded at the factory with the last 3 numbers of the serial number. In the example the serial number of the aerial ac- cess platform is 141123. Recoding numerical locks Numerical lock 1.

  • Page 118: 6.14.2 Numerical Lock For The Control Panel

    Operation 6.14.2 Numerical lock for the control panel The numerical lock is coded at the factory with the last 3 numbers of the serial number. In the example the serial number of the aerial ac- cess platform is 141123. Recoding numerical locks Numerical lock 1.

  • Page 119: Maintenance

    Appendix Maintenance Safety instructions for maintenance Electric power DANGER Danger to life due to electric power! In case of contact with voltage-conducting components, there is danger to life. Switched-on electric components can make uncontrolled movements and cause extremely severe injuries. –...
  • Page 120 Appendix Exhaust gases WARNING Danger to life through suffocation and poisoning by ex- haust gases! Upon inhalation, exhaust gases can lead to suffocation, cause severe poisoning and bring about severe injuries to the respiratory tract. – While operating the machine in diesel mode, always ensure the supply of fresh air.
  • Page 121 Appendix Hot surfaces WARNING Danger of injury due to hot surface! Surfaces of engine components can get heated up consid- erably during operation. Skin contact with hot surfaces causes severe burns to the skin. – Avoid contact with engine components such as exhaust silencers, coolers, radiators, pipes and engine blocks.
  • Page 122 Appendix Environmental protection NOTICE Heed the following points relating to environmental protec- tion during the maintenance work: – At all lubrication points that are supplied with lubrication by hand, remove the escaping, used or excess grease and dispose of it according to the valid local regula- tions.

  • Page 123: Maintenance Plan

    Appendix Maintenance plan The following sections describe the maintenance work that is required for optimal and fault-free operation of the machine. If increased wear is detected during regular checks, shorten the re- quired maintenance intervals according to the actual signs of wear. In case of questions about maintenance work and intervals, contact the manufacturer, see contact data on page 2.
  • Page 124 Appendix Interval Maintenance work Personnel Every 150 operating hours Lubricate transport guide extension Qualified personnel [Kapitel 7.3.8 "Lubrication plan] Check hydraulic hoses for damage and leaks Check energy supply chains for wear and damage Every 800 operating hours or Retighten fastening screws on the rotating Qualified personnel annually assembly [Kapitel 7.3.9 "Rotation as-...

  • Page 125: Maintenance Work

    Appendix Maintenance work 7.3.1 Cleaning the machine Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots ▄ Safety goggles Improper cleaning NOTICE Property damage due to improper cleaning! Improper cleaning can cause damage to the machine. – Do not use any acidic or aggressive cleaning agents. –...

  • Page 126: Tensioning The Chain

    Appendix 7.3.2 Tensioning the chain Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Special tool: ▄ Grease gun Materials: ▄ Multi-purpose grease 1. Put the machine in work position Putting the machine in work position. 2. Remove maintenance hoods [Fig. "Maintenance hood and cover "...
  • Page 127 Appendix 4. Slide the slide coupling [Fig. "Slide on the slide coupling " Pos.1] with grease nipple [Fig. "Slide on the slide coupling " Pos.2] in front onto grease tensioning cylinder [Fig. "Slide on the slide coupling " Pos.3]. Slide on the slide coupling 5.
  • Page 128 Appendix 9. Insert the slide coupling again on the adapter [Fig. "Slide coupling " Pos.1]. Slide coupling 10. Re-assemble maintenance hood [Fig. "Maintenance hood and cover " Pos.1] and cover [Fig. "Maintenance hood and cover " Pos.2]. Maintenance hood and cover TL54AJ 12/9/2014...

  • Page 129: Lubricating The Rotating Assembly

    Appendix 7.3.3 Lubricating the rotating assembly Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Special tool: ▄ Grease gun Materials: ▄ Multi-purpose grease 1. Put the machine in work position [Kapitel 6.5 "Putting the machine in work position]. 2.

  • Page 130: Lubricating The Extensions

    Appendix 7.3.4 Lubricating the extensions Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Special tool: ▄ Grease gun Materials: ▄ Multi-purpose grease Lubricating the upper arm extensi- 1. Put the machine in work position [Kapitel 6.5 "Putting the machine in work position].

  • Page 131: Checking The Hydraulic Oil Level

    Appendix 7.3.5 Checking the hydraulic oil level Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Materials: ▄ Hydraulic oil Plantohyd 32-S 3914/0066 Improper filling NOTICE Property damage due to improper filling! An incorrect oil level or incorrect oil can cause failure of and damage to the hydraulic system.

  • Page 132: Checking The Transmission Oil Of The Crawler Chassis

    Appendix 7.3.6 Checking the transmission oil of the crawler chassis Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Materials: ▄ Transmission oil Improper filling NOTICE Property damage due to improper filling! An incorrect oil level or incorrect oil can cause failure of and damage to the hydraulic system.
  • Page 133 Appendix 4. Unscrew the screw connections [Fig. "Unscrew screw connections " Pos.1 and 2]. NOTICE If necessary, catch escaping transmission oil and dispose of it properly. Unscrew screw connections 5. Check the oil level visually. The transmission must be filled with oil up to the lower edge of the threaded hole [Fig.

  • Page 134: Replacing The Hydraulic Filter

    Appendix 7.3.7 Replacing the hydraulic filter Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Material: ▄ Filter insert 7005/0050, 3162/0052 Replacing filter insert 1. Extend the right crawler chassis [Fig. "Right crawler chassis extended " Pos.1] completely [Kapitel 6.8 "Height and width adjustment crawler chassis].
  • Page 135 Appendix 7. Remove the filter insert [Fig. "Replace filter insert " Pos.1], dispose of it properly and insert a new filter insert. 8. Screw filter bowl [Fig. "Hydraulic filter " Pos.1] in again and tighten. 9. Bring the right crawler chassis in its original position. 10.

  • Page 136: Lubrication Plan

    With specification of the item num- ber, the lubricants can be ordered from the manufacturer. Please see page 2 for the contact data. Fig. 1: Designation Lubricant TEUPEN item number Interval Bolts Lubricant spray 10 l Every 50 Bh...

  • Page 137: Rotation Assembly Tightening Torques

    Appendix 7.3.9 Rotation assembly tightening torques Work in high places WARNING Danger due to incorrect tightening torques! If screws are tightened with the incorrect tightening torque, components can come loose and cause personal injury and property damage. – Never exceed the maximum allowable tightening torque.

  • Page 138: Faults

    Appendix Faults This chapter describes possible causes of faults and the work required to eliminate them. In case of faults that occur repeatedly, shorten the maintenance intervals according to the actual load. In case of faults that cannot be eliminated with the following instructions, contact the manufacturer, see contact data on page 2.
  • Page 139 Appendix Improperly-performed work for WARNING fault repair Danger of injury due to improper fault repair! Improperly-performed work for fault repair can cause se- vere injuries. – Before starting work, ensure that there is sufficient as- sembly space. – Make sure the assembly space is orderly and clean! Loosely-stacked components and tools or those left ly- ing around are a source of accidents.
  • Page 140 Appendix Hot surfaces WARNING Danger of injury due to hot surface! Surfaces of engine components can get heated up consid- erably during operation. Skin contact with hot surfaces causes severe burns to the skin. – Avoid contact with engine components such as exhaust silencers, coolers, radiators, pipes and engine blocks.
  • Page 141 Appendix Anti-freezing agents WARNING Health hazards of anti-freezing agents! The coolant of the diesel engine consists of a mixture of water and anti-freezing agent. In case of body contact, swallowing or inhalation of aerosols, anti-freezing agents can lead to severe health hazards. –...

  • Page 142: Information Messages

    Appendix Information messages Information messages are shown on the control box display. Display Note REPLACE 3V BATT Change battery. UNDERVOLTAGE 24 V Check control voltage 24 V. SPI-RAM PROBLEM * Wrong memory card: Change backup battery. If required, contact the service department (see page 2).

  • Page 143: Fault Table

    Appendix Fault table NOTICE If the fault is not included in the table below or if it cannot be repaired with the measures described, make contact with the manufacturer (see page 2 for the contact data). NOTICE In addition to the following table, take note of the operating instructions of the Kubota diesel engine Combustion en- gine.
  • Page 144 Appendix Fault description Cause Remedy Personnel vated. [Kapitel 2.6 "Safety equipment]. sons Operation from the low- Key switch in working bas- Turn key switch in working basket Instructed per- er control stand not ket is at position "I" Emer- to position "0" Unlock Emergency sons possible gency Off button actuated.
  • Page 145 Appendix Fault description Cause Remedy Personnel control panel incorrect. chine]. Emergency Off button acti- Unlock Emergency Off button Instructed per- vated. [Kapitel 2.6 "Safety equipment]. sons Bracing not correct Check bracing [Kapitel 6.5 "Put- Instructed per- ting the machine in work position] sons No or insufficient power Check power supply...
  • Page 146 Appendix Fault description Cause Remedy Personnel System error Call service. Instructed per- sons Red light on the control Basket level is tilted more Align basket using valve control Instructed per- panel is flashing than ± 5°. (emergency mode) [Kapitel 6.11 sons "Emergency operation].
  • Page 147 Appendix Fault description Cause Remedy Personnel er tracks broken chain bands due to stones sons caught, abrupt swerving on rough floor, defective spring set, frozen material be- tween the rollers. 12/9/2014 TL54AJ...

  • Page 148: Error Code List

    Appendix Error code list Malfunctions and error codes are displayed in the on the display in the control box. NOTICE On some messages the addition CM or CS might appear. This relates to the respective card from which the error message was triggered.
  • Page 149 Appendix Code Description riggers are not locked during the switch-on of the control. Joystick 1 of the cable remote control was deflected during the start of the machine or is defective. Joystick 2 of the cable remote control was deflected during the start of the machine or is defective. The joysticks on the control panel were deflected during the start of the machine or are defective (release contact).
  • Page 150 Appendix Code Description The measured angle must not exceed a certain value when the telescope is attached. The position switch might be stuck in the bracket. The 'release chassis' relay must be checked. The machine has been swiveled too far while having narrow bracing or the rotary encoder is defec- tive.
  • Page 151 Appendix Code Description Check safety relay 3, monitoring contact. Check safety relay 4, monitoring contact. The telescopic arm was setup to wide or the rotary encoder is defective. Load curve saved incorrectly. Check and save the load curves again. The load curve deviates too much from the basis curve. Check and save the load curves again. The values of the load curve are faulty.
  • Page 152 Appendix Code Description Check internal CAN bus. Check internal CAN bus. Check internal CAN bus. Software error. Check internal CAN bus. Check external CAN open-bus. Check external CAN open-bus. Check external CAN open-bus. Check external CAN open-bus. Check radio transmitter and radio receiver/check external CAN open-bus. Check radio transmitter and radio receiver/check external CAN open-bus.
  • Page 153 Appendix Code Description Software error/hardware error. Software error/hardware error. Software error/hardware error. Software error/hardware error. Software error/hardware error. Software error/hardware error. Software error/hardware error. The bracing angle is in an invalid range or the tilt sensor is defective. The other controller detected a fault. Read out the fault memory on the second controller. Software error/hardware error.
  • Page 154 Appendix Code Description Joystick 4 of the cable remote control was deflected during the start of the machine or is defective. Check tilt sensor for basket level/check external CANopen bus. Check tilt sensor for basket level/check external CANopen bus. Tilt sensor for basket level provides different values. Check sensor. Maximum tilt sensor for basket level was exceeded.
  • Page 155 Appendix Code Description The differential angle has been exceeded with the lifted lower arm or the rotary encoder is defec- tive. The differential angle has been exceeded with the lifted lower arm or the rotary encoder is defec- tive. Last error entry (number does not appear) 12/9/2014 TL54AJ...

  • Page 156: Notes About The Crawler Track

    Appendix Notes about the crawler track Damage During operation, the crawler track is subject to normal wear. Some kinds of damage are explained in the table below. Damage Possible cause Note Cracks in the profi- ▄ No compromise of operation. Hard use in the field.

  • Page 157: Work For Fault Repair

    Appendix Work for fault repair 8.6.1 Changing the fuses Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Electric power DANGER Danger to life due to electric power! In case of contact with voltage-conducting components, there is danger to life. Switched-on electric components can make uncontrolled movements and cause extremely severe injuries.
  • Page 158 Appendix 4. The fuse is located in the control box [Fig. "Control box on lift arm holder " Pos.1]. Replace defective fuse with a new fuse of equal amperage. For the precise assignment, see the circuit diagram [Kapitel 10.1 "Circuit diagram]. 5.
  • Page 159 Appendix 7. The fuse is located in the control box [Fig. "Control box chassis " Pos.1]. Replace defective fuse with a new fuse of equal amperage. For the precise assignment, see the circuit diagram [Kapitel 10.1 "Circuit diagram]. 8. Close control box door [Fig. "Place down basket arm centering " Pos.2] and lock with the double bit key.

  • Page 160: Switching The Circuit Breaker On/Off

    Appendix 8.6.2 Switching the circuit breaker on/off Personnel: ▄ Qualified personnel Protective equipment: ▄ Protective clothing ▄ Safety boots Electric power DANGER Danger to life due to electric power! In case of contact with voltage-conducting components, there is danger to life. Switched-on electric components can make uncontrolled movements and cause extremely severe injuries.
  • Page 161 Appendix 5. Place down basket arm centering [Fig. "Place down basket arm centering " Pos.1]. 6. Open control box door [Fig. "Place down basket arm centering " Pos.2] with the included double bit key [Kapitel 4.6.1 "Keys]. Place down basket arm centering 7.
  • Page 162 Appendix TL54AJ 12/9/2014...

  • Page 163: Disposal

    Appendix Disposal After the service life of the machine has ended, the machine must be disposed of in environmentally-friendly fashion. Electric power DANGER Danger to life due to electric power! In case of contact with voltage-conducting components, there is danger to life. Switched-on electric components can make uncontrolled movements and cause extremely severe injuries.
  • Page 164 Appendix TL54AJ 12/9/2014...

  • Page 165: Appendix

    Appendix Appendix 12/9/2014 TL54AJ...
  • Page 166 Appendix TL54AJ 12/9/2014...

  • Page 167: Circuit Diagram

    Appendix 10.1 Circuit diagram 12/9/2014 TL54AJ...
  • Page 168 Appendix TL54AJ 12/9/2014...

  • Page 169: Hydraulic Plan

    Appendix 10.2 Hydraulic plan 12/9/2014 TL54AJ...
  • Page 170 Appendix TL54AJ 12/9/2014...

  • Page 171: List Of The Stickers/Symbols

    Appendix 10.3 List of the stickers/symbols 12/9/2014 TL54AJ...
  • Page 172 Appendix TL54AJ 12/9/2014...

  • Page 173: Combustion Engine

    Appendix 10.4 Combustion engine 12/9/2014 TL54AJ...
  • Page 174 Appendix TL54AJ 12/9/2014...

Table of Contents