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Polaris OUTLAW 70 2022 Owner's Manual
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Polaris OUTLAW 70 2022 Owner's Manual

Polaris OUTLAW 70 2022 Owner's Manual

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For MAINTENANCE AND SAFETY
OWNER'S
MANUAL
Read this manual carefully. It contains important safety information.
oUTLAW 70
Adult supervision is required at all times.
Operation is prohibited for anyone under age 6.
2022

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Summary of Contents for Polaris OUTLAW 70 2022

  • Page 1 For MAINTENANCE AND SAFETY OWNER’S MANUAL Read this manual carefully. It contains important safety information. oUTLAW 70 Adult supervision is required at all times. Operation is prohibited for anyone under age 6. 2022...
  • Page 2 WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 3 2022 Owner’s Manual Outlaw 70...

  • Page 4: Important Safety Information

    Polaris vehicle. This safety video can also be found at https://www.polaris.com/en-us/safety/. If you are on the homepage of the Polaris website, click on the Rider Community heading and select “Product Safety and Training Information” from the dropdown menu to access this page.
  • Page 5 American National Standards Institute, Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Copyright 2021 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.

  • Page 7: Table Of Contents

    Specifications ......155 Polaris Products ......159 Troubleshooting.

  • Page 9: Messages

    ATV. A POLARIS ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.
  • Page 10 Your parents / supervising adult and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner’s manual. You must also take an ATV training course before you begin riding.

  • Page 11: Introduction

    INTRODUCTION INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation that, if not avoided, will result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle.
  • Page 12 INTRODUCTION WARNING WARNING indicates a hazardous situation that, if not avoided, may result in death to the operator, bystanders or person(s) inspecting or servicing the vehicle. NOTICE NOTICE provides key information by clarifying instructions. IMPORTANT IMPORTANT provides key reminders during disassembly, assembly, and inspection of components.
  • Page 13 INTRODUCTION The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard. The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

  • Page 14: Vehicle Identification Numbers

    INTRODUCTION VEHICLE IDENTIFICATION NUMBERS Vehicle Identification Number (VIN) Model Number...
  • Page 15 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
  • Page 16 Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. A POLARIS ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

  • Page 17: Safety

    Be sure to explain to your young driver that the hazards outlined in this section of this owner’s manual MUST be avoided at all times. See the OPERATION section of this owner’s manual for proper operating procedures. FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1–800–342–3764.

  • Page 18: Operating Without Instruction

    SAFETY OPERATING WITHOUT INSTRUCTION Operating this vehicle without proper instruction increases the risk of an accident. The operator and the supervising adult must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand this owner’s manual and all warning and instruction labels before operating the vehicle.

  • Page 19: Handling Gasoline

    SAFETY HANDLING GASOLINE Gasoline is highly flammable and explosive under certain conditions. • Never allow a child to refuel or handle gasoline. • Always exercise extreme caution whenever handling gasoline. • Always refuel with the engine stopped, and outdoors or in a well ventilated area. •...

  • Page 20: Failure To Inspect Before Operating

    SAFETY FAILURE TO INSPECT BEFORE OPERATING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.

  • Page 21: Using Alcohol Or Drugs

    SAFETY USING ALCOHOL OR DRUGS Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating or riding in this vehicle. CARRYING A PASSENGER Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which may result in an accident or overturn.

  • Page 22: Operating On Pavement

    SAFETY OPERATING ON PAVEMENT Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn. Avoid operating the ATV on pavement. ATV tires are designed for off-road use. If it’s unavoidable, travel slowly and avoid sudden turns or stops.

  • Page 23: Operating At Excessive Speeds

    SAFETY OPERATING AT EXCESSIVE SPEEDS Operating the ATV at excessive speeds increases the operator's risk of losing control. Always operate at a speed that’s appropriate for the terrain, visibility, operating conditions, and your riding experience. TURNING IMPROPERLY Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner’s manual.

  • Page 24: Physical Control Of The Atv

    SAFETY PHYSICAL CONTROL OF THE ATV Removing a hand from the handlebars or feet from the footrests during operation can reduce your ability to control the vehicle or cause loss of balance and ejection from the ATV. If the operator’s foot is not firmly planted on the footrest, it could also contact the rear wheels.

  • Page 25: Descending Hills Improperly

    SAFETY DESCENDING HILLS IMPROPERLY Improperly descending a hill could cause loss of control or overturn. NOTICE A special technique is required when braking while traveling downhill. See page 78. • Always follow proper procedures for traveling down hills as described in the owner’s manual. •...

  • Page 26: Improper Hill Climbing

    SAFETY IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or overturn. Always follow proper procedures for climbing hills as described in the owner’s manual. See page 23. CROSSING HILLSIDES Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn.

  • Page 27: Stalling While Climbing A Hill

    SAFETY STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause an overturn. Always maintain a steady speed when climbing a hill. If you lose all forward speed: Keep your weight uphill. Apply the brake lever gradually. When fully stopped, lock the parking brake.

  • Page 28: Operating In Unfamiliar Terrain

    SAFETY OPERATING IN UNFAMILIAR TERRAIN Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn. Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

  • Page 29: Skidding Or Sliding

    Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine POLARIS Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. An authorized dealer can assist.

  • Page 30: Operating On Frozen Bodies Of Water

    SAFETY OPERATING ON FROZEN BODIES OF WATER Operating on frozen bodies of water may result in serious injury or death if the ATV and/or the operator fall through the ice. Never operate the ATV on a frozen body of water. OPERATING THROUGH DEEP WATER Operating the ATV through deep or fast-flowing water could cause the tires to float, causing loss of control or overturn.

  • Page 31: Improper Cargo Loading

    SAFETY IMPROPER CARGO LOADING Overloading the ATV or carrying/towing cargo may cause changes in handling, which could cause loss of control or an accident. Never tow or pull an object behind the ATV. A wagon, sled or other towed object does not have brakes or steering. The object may overturn or collide with other objects. Never exceed the stated load capacity for this ATV.

  • Page 32: Physical Skills

    SAFETY PHYSICAL SKILLS Safe operation of this rider-active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturn and loss of control. HOT EXHAUST SYSTEMS WARNING Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire.

  • Page 33: Safety Training

    DVD and taken and completed an approved ATV safety training course. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse℠ for a fee. Call ATV Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.

  • Page 34: Equipment Modifications

    Modifications that increase speed, decrease stability or change performance may present a greater risk to inexperienced or younger operators and could result in loss of control and serious injury or death. Use only POLARIS-approved accessories to modify this vehicle. Review all vehicle changes with your child prior to operating.

  • Page 35: Safe Riding Gear

    SAFETY SAFE RIDING GEAR Always wear the right kind of clothing and safety gear when riding your ATV. A helmet Eye protection Long sleeve shirt Gloves Long pants Over-the-ankle boots...

  • Page 36: Eye Protection

    SAFETY HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Always buckle and pull straps tight to ensure the helmet is secured. Parents and supervising adults should verify that the provided helmets fit properly. If a helmet doesn't fit, a new one should be obtained in the proper size.
  • Page 37 Wear long sleeves and long pants to protect arms and legs. GLOVES Wear gloves for comfort and for protection from sun, cold weather and other elements. BOOTS Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.

  • Page 38: Safety Labels And Locations

    If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part...

  • Page 39: Age Warning

    SAFETY AGE WARNING The Age Warning label is located on the rear of the right front fender. WARNING Operation of this ATV by children under the age of 6 increases the risk of severe injury or death. Adult supervision required for children under age 16.

  • Page 40: General Warning

    SAFETY GENERAL WARNING WARNING The General Warning label is located on the Improper ATV use can result in SEVERE rear of the left front fender. INJURY OR DEATH. Always use an approved helmet and protective gear. Never use on public roads. Never carry passengers.

  • Page 41: Discretionary Warning

    SAFETY DISCRETIONARY WARNING The Discretionary Warning label is located on the rear of the front right fender. WARNING Never operate this ATV on HILLS steeper than 15 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually and shift weight uphill.

  • Page 42: Rack Warning

    SAFETY RACK WARNING The rear rack warning is located on the back- facing edge of the rear rack. WARNING • DO NOT TOW FROM RACK OR BUMPERS. Vehicle damage or tip over may result causing severe injury or death. • Max Rear Rack Load: 25 lbs. (11 kg)

  • Page 43: Clutch Cover Warning

    SAFETY CLUTCH COVER WARNING The clutch cover warning label is located on the vehicle’s clutch cover. WARNING • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.

  • Page 44: Tire Pressure / Load Warning

    SAFETY TIRE PRESSURE / LOAD WARNING The tire pressure and load warning label located on the left, rear fender. WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. Cold Tire Pressure: –...

  • Page 45: Passenger Warning

    SAFETY PASSENGER WARNING The passenger warning is located on the right, rear fender. WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.

  • Page 47: Young Riders Section

    See the vehicle specifications section for your ATV’s weight capacity. YOUNG OPERATORS: Before riding your new POLARIS ATV, there are important things you need to know. Safety is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself, and those around you, safe while you ride.
  • Page 48 YOUNG RIDERS SECTION Before an adult starts the engine for you for the first time, let's learn about the controls on your new ATV. Engine Stop Switch: When the engine is running, press the right-side of the switch to shut the engine off quickly.
  • Page 49 YOUNG RIDERS SECTION Foot Brake: The foot brake is on the right side of the ATV. Read about how to use the foot brake on page 61. WARNING Never apply the foot brake without also squeezing the hand brake. Using the foot brake alone could cause you to lose control of the ATV and be seriously injured.
  • Page 50 YOUNG RIDERS SECTION Gas Cap: The gas cap must be removed when an adult puts gas in your ATV. Never take off the gas cap. Make sure it is closed tightly. WARNING Always have an adult put gas in your ATV. Never try to do it yourself.
  • Page 51 YOUNG RIDERS SECTION Tether Cord and Switch - The tether cord must always be clipped to your person and to the ATV every time you drive. If you fall off your ATV, the tether cord will pull away from the switch and the engine will stop.
  • Page 52 YOUNG RIDERS SECTION Let’s review the three ways to stop the engine of your ATV. 1. Press the right side of the engine stop switch. 2. Pull the tether cord off the ATV. 3. Turn the key off.

  • Page 53: Pre-Ride Check

    Have an adult or your every time you want to ride you must have an POLARIS dealer fix the throttle before you ride. adult help you check some things on your ATV before starting it. Let’s learn about these things now.
  • Page 54 5. Check the oil. Have an adult check the oil with sticky brakes. Have an adult or your level when the engine is cold. If the engine POLARIS dealer fix the sticky brakes before has been running, it is hot and can burn your you ride.

  • Page 55: Riding Rules

    RIDING RULES RIDING GEAR Now you’re ready to learn about riding your NOTICE POLARIS ATV. There are some things you can Always wear proper clothing and safety gear do and some things you must never do. Rules when riding your ATV.

  • Page 56: Rules To Remember

    YOUNG RIDERS SECTION Clothing: Make sure your clothing fits properly. If • Always remain seated while driving your ATV. too small, it could keep you from moving easily Keep both hands on the handlebars and both when shifting your weight. If too big, it could hang feet on the footrests.
  • Page 57 Stay away You will earn the respect of everyone. from them. Enjoy riding your new POLARIS ATV! • Never ride on frozen water. Driving on ice could result in serious injury or death. All ice can be dangerous! •...

  • Page 59: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES / BUTTONS IGNITION SWITCH To start engine, turn key clockwise to RUN position . Once the engine starts, release pressure on the key and allow the key to rest in the ON position .

  • Page 60: Engine Stop Switch

    FEATURES AND CONTROLS ENGINE STOP SWITCH When the right-side of the engine stop switch is pressed down (OFF position), the engine will not start or run and all electrical power is cut off to the vehicle. In case of stuck throttle, emergency, or to stop the engine quickly, press down on the right-side of the stop switch.

  • Page 61: Throttle Controls

    FEATURES AND CONTROLS THROTTLE CONTROLS WARNING Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer or other qualified person for service if throttle problems arise.

  • Page 62: Throttle Lever

    NOTICE idle speed. Idle RPM is preset by the manufacturer. If the engine idle speed is not satisfactory, please see your POLARIS dealer or other qualified service facility for adjustment.

  • Page 63: Foot Brake

    FEATURES AND CONTROLS BRAKES HAND BRAKE The hand brake lever controls both front and rear brakes. Squeeze the brake handle toward the handlebar to apply the front brakes. FOOT BRAKE The foot brake controls the rear brakes only. Step down on the brake pedal to apply rear brakes.

  • Page 64: Parking Brake

    FEATURES AND CONTROLS PARKING BRAKE WARNING Always lock the parking brake whenever the Operating the ATV while the parking brake is vehicle is left unattended. To engage the parking engaged could cause an accident resulting in brake, follow these steps: serious injury or death.

  • Page 65: Indicator Light

    FEATURES AND CONTROLS INDICATOR LIGHT Polaris Youth ATVs are not equipped with lights designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only.

  • Page 66: Fuel System

    FEATURES AND CONTROLS FUEL SYSTEM Refer to the Specifications chapter for fuel tank capacity. GAS CAP The fuel tank filler cap is located directly below the handlebars. NOTICE This ATV is not equipped with a low fuel indicator light. The fuel indicator gauge is located on top of the fuel cap.

  • Page 67: Operation

    VEHICLE BREAK-IN PERIOD The break-in period for your new Polaris vehicle is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline.
  • Page 68 OPERATION 1. Fill the fuel tank with gasoline. Always exercise extreme caution whenever handling gasoline. Never allow a child to handle gasoline. 2. Check the oil level. See page 104. Add the recommended oil as needed to maintain the oil level in the safe operating range.

  • Page 69: Pre-Ride Inspection

    OPERATION PRE-RIDE INSPECTION CAUTION Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE...
  • Page 70 OPERATION ITEM REMARKS PAGE Wheels/fasteners Inspect, ensure fastener tightness; See page 134. check that axle nuts are secured by cotter pins Frame nuts, bolts, Inspect, ensure tightness fasteners Fuel and oil Ensure proper levels See page 36 for label locations and page 64 for fuel system.
  • Page 71 OPERATION ITEM REMARKS PAGE Running lights Ensure proper operation See page 138. Brake light Ensure proper operation See page 140. Drive Chain Check condition and slack; refer to See page 127. drive chain adjustment Loose or Damaged Visually inspect for any damaged components components or loose fasteners Riding Gear...

  • Page 72: Safe Operation Practices

    OPERATION SAFE OPERATION PRACTICES 1. Complete the recommended safety training before operating this vehicle. See page 31. 2. Do not allow anyone under age 6 to operate the vehicle. 3. Never carry a passenger on this ATV. 4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. Never allow a child to handle gasoline.
  • Page 73 OPERATION 9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure. 10. Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage. 11.

  • Page 74: Starting The Engine

    OPERATION STARTING THE ENGINE NOTICE Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. Follow the steps below for proper engine start procedure: 1. Sit on the vehicle. Attach the tether cord to the ATV and clip to your clothing. 2.

  • Page 75: Stopping The Engine

    OPERATION STOPPING THE ENGINE 1. Release the throttle completely. 2. Apply the brakes until the vehicle stops moving. 3. Stop the engine. There are three ways to stop the engine: • Turn the key off. • Push the engine stop switch down. •...

  • Page 76: Driving Procedure

    OPERATION DRIVING PROCEDURE 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Start the engine and allow it to warm up. 3. Check your surroundings and determine your path of travel. 4. Slowly press the throttle with your right thumb and begin driving. 5.

  • Page 77: Making Turns

    OPERATION MAKING TURNS Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning and the inside tire must slip traction slightly.

  • Page 78: Driving Uphill

    OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, follow these precautions: 1. Drive straight uphill. 2. Avoid steep hills (15° maximum). 3. Always check the terrain carefully before ascending any hill. 4.

  • Page 79: Driving On A Sidehill (Sidehilling)

    OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.

  • Page 80: Driving Downhill

    OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Avoid steep hills (15° maximum). 2. Shift body weight uphill. Transfer your weight to the rear of the vehicle. 3. Drive straight downhill. 4. Slow down. Excessive speed when traveling downhill can cause loss of control. 5.

  • Page 81: Turning Around On A Hill

    OPERATION TURNING AROUND ON A HILL If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around. 1. Stop the vehicle and lock the parking brake while keeping body weight uphill. 2.

  • Page 82: Parking On A Hill Or Incline

    OPERATION PARKING ON A HILL OR INCLINE Avoid parking on a hill or incline if possible. If it’s unavoidable, follow these precautions: 1. Stop the engine. 2. Lock the parking brake. 3. Always block the rear wheels on the downhill side as shown in the illustration.

  • Page 83: Driving On Slippery Surfaces

    OPERATION DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3.

  • Page 84: Driving Over Obstacles

    OPERATION DRIVING OVER OBSTACLES Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

  • Page 85: Driving Through Water

    OPERATION DRIVING THROUGH WATER Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of the footrests. Follow these precautions when operating through water: 1. Determine water depth and current before entering water. 2.

  • Page 86: Hauling Cargo

    If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section, and take the vehicle in for service at the first opportunity.
  • Page 87 OPERATION WARNING Overloading the vehicle or carrying cargo improperly can alter vehicle handling and may cause loss of control, resulting in serious injury or death. Always follow these precautions when hauling cargo: • Slow down. Allow more space for stopping the ATV when hauling cargo. •...

  • Page 89: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S. A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A.

  • Page 90: Exhaust Emission Control System

    EMISSION CONTROL SYSTEMS EXHAUST EMISSION CONTROL SYSTEM Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable. The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).

  • Page 91: Periodic Maintenance

    Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 92 MAINTENANCE TOOL KIT To help you perform routine maintenance, a tool is provided in the storage compartment under the seat. Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 8 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently.

  • Page 93: Severe Use Definition

    CHART KEY SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. SEVERE USE DEFINITION • Frequent immersion in mud, water or sand • Frequent or prolonged operation in dusty environments •...

  • Page 94: Maintenance Chart

    WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer or other qualified person perform these services. Perform all services at whichever maintenance interval is reached first. Record maintenance and...
  • Page 95 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Steering Daily Check each day before driving the vehicle. Make adjustments as Front needed. See the Pre-Ride Checklist. Suspension Rear Daily Check each day before driving the Suspension vehicle.
  • Page 96 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Wheels / Fasteners Frame Fasteners Engine Oil Level Daily Check each day before driving the vehicle. Make adjustments as needed. See the Pre-Ride Checklist. Air Filter Inspect; clean often; replace as Daily needed.
  • Page 97 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Running Lights / Check operation; apply dielectric Daily Taillight grease if replacing. Drive Chain and Inspect daily, adjust as needed, Daily check often if driving in wet Sprockets conditions.
  • Page 98 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Brake Lever Travel / Brake Monthly Inspect periodically. (160) Freeplay Spark Plug Clean; check condition; adjust gap; Monthly (160) replace as needed. Fuel System Inspect; cycle key to pressurize fuel Monthly pump;...
  • Page 99 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Engine Oil Change oil and oil filter. 6 Mo Change (480) Transmission Drain and change oil. 12 Mo (640) Oil Pre-Filter Clean filter at every oil change; clean Screen 12 Mo annually if ATV is operated less than...
  • Page 100 Inspect, adjust, lubricate; replace if 6 Mo Release Switch (800) necessary. Throttle Body Inspect duct for proper sealing/air 6 Mo Intake Duct (800) leaks. Drive Belt See your POLARIS dealer. 6 Mo (800) Brake Pad Wear See your POLARIS dealer. 6 Mo (800)
  • Page 101 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Fuel System Cycle key to pressurize fuel pump; check fuel line, vent line, fuel pump, 12 Mo (1000) and fill cap for leaks or signs of abrasion. Replace as needed. Engine Mounts 1000 Inspect.
  • Page 102 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Wiring Inspect for wear, routing, security; 1000 apply dielectric grease to connectors 12 Mo (1600) subjected to water, mud, etc. Clutches (Drive / 1000 Inspect; clean; replace worn parts. 12 Mo Driven) (1600)
  • Page 103 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) ITEM REMARKS MILES (KM) HOURS CALENDAR Spark Arrester 3000 36 Mo Clean out. (4800) Toe Adjustment Inspect periodically; adjust as needed.

  • Page 104: Lubrication Recommendations

    Transmission Oil AGL Gearcase Lubricant & See page 111. (Main Gearcase) Transmission Fluid Drive Chain POLARIS Chain Lube or SAE 80/90 See page 126. Front Arm Suspension POLARIS All Season Grease or Inspect; tighten fasteners; grease (A-Arm Pivots) grease conforming to NLGI No. 2 (also after washing ATV or driving in water).
  • Page 105 MAINTENANCE A-Arm Pivot Grease Points Steering Post Grease Point...

  • Page 106: Engine Oil

    . Wipe dry with a clean Oil for this vehicle. Oil may need to be changed cloth. more frequently if POLARIS oil is not used. Do not use automotive oil. See page 159 for the part 3. Reinsert dipstick completely.
  • Page 107 MAINTENANCE A rising oil level between checks in cool weather driving may indicate contaminants, such as gas or moisture, collecting in the crankcase. If oil level is over the full/safe mark, change the oil immediately.

  • Page 108: Oil Change

    MAINTENANCE OIL CHANGE 1. Position the vehicle on a level surface. Set the parking brake. 2. Start the engine. Allow it to idle for two to three minutes. Then stop the engine. 3. Place a drain pan under the engine crankcase.
  • Page 109 MAINTENANCE 8. Remove the oil spring-loaded screen plug NOTICE through the bottom of the chassis. The sealing surfaces on the spring plug and the engine crankcase should be clean and free of burrs, nicks, or scratches. 9. Wash the screen with solvent to remove any debris.
  • Page 110 Oil Spring-Loaded Screen Plug 10 ft-lbs (13 N·m) 18. Dispose of used oil properly. IMPORTANT 13. Remove the oil fill cap / dipstick. Add Polaris- recommended lubricant. Do NOT overfill. Always inspect the oil filter immediately following an oil change. See page 109.

  • Page 111: Oil Filter Change

    MAINTENANCE OIL FILTER CHANGE 7. Loosen the bottom screw until free from threading. Pull outward until flush with the 1. Position the vehicle on a flat surface. footwell. 2. Clean area around the drain plug. 8. Remove the top two screws from the top of the oil filter cap.
  • Page 112 MAINTENANCE 10. Remove large O-ring, and oil filter from 11. Visually inspect the small O-ring filter bore. damage. Replace if needed. NOTICE Do NOT remove the small O-ring unless damage is present. Unnecessary removal may cause damage to the O-ring and prevent a proper seal.

  • Page 113: Fluid Change

    Always check and change the fluid at the intervals outlined in the Periodic Maintenance 2. Place a drain pan under the drain plug Chart beginning on page 92. Polaris recommends the use of AGL Gearcase Lubricant 3. Remove the drain plug. Allow the fluid to drain &...
  • Page 114 MAINTENANCE 4. Clean the drain plug. FLUID CAPACITY 5. Reinstall and torque drain plug to Main Gearcase specification with new o-ring. 4.5 fl oz (133 mL) 6. Add recommended oil. Maintain oil level at the bottom of the fill plug hole threads. CYLINDER HEAD TORQUE 7.

  • Page 115: Vehicle Immersion

    This procedure will allow for short-term possible, whether you succeed in starting it or operation only to drive the ATV to a trailer or not. Your POLARIS dealer can provide the towing vehicle. required service. 8. If water has been ingested into the transmission follow the procedure on page 1.

  • Page 116: Spark Plug Gap/Torque

    Using non-recommended spark plugs adjustments. can result in serious engine damage. Always Wet Fouled Plug use POLARIS-recommended spark plugs or their equivalent. The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon...

  • Page 117: Spark Plug Removal And Replacement

    MAINTENANCE Generally, the electrodes are not worn. General TORQUE causes of fouling are excessive oil, use of non- Spark Plug recommended injection oil or incorrect throttle 14 ft-lbs (19 N·m) body adjustments. SPARK PLUG REMOVAL AND REPLACEMENT 1. Remove the spark plug cap. 2.

  • Page 118: Constant Variable Transmission (Cvt) System

    • Always follow all recommended maintenance procedures. See your POLARIS dealer, or other qualified person, for service and repair assistance. • This CVT system is intended for use on POLARIS products only. Do not install it in any other product.

  • Page 119: Spark Arrester

    MAINTENANCE SPARK ARRESTER WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding. •...
  • Page 120 MAINTENANCE 1. Remove the three bolts and remove the arrester from the end of the muffler. 2. Use a non-synthetic brush to clean the arrester screen. A synthetic brush may melt if components are warm. If necessary, blow debris from the screen with compressed air. 3.
  • Page 121 MAINTENANCE SPEED CONTROL AND THROTTLE SYSTEM NOTICE Per ANSI® / SVIA℠-1-2010 (sec. 6.2) AS DELIVERED TO THE CONSUMER, the speed of youth models is restricted to 10 MPH or less for the Y-6+ models and 15 MPH or less for the Y-10+ models. The dealer CANNOT, under any circumstances, either prior to the sale or later, even at the consumer’s request, remove or adjust any speed limiting devices.
  • Page 122 MAINTENANCE THROTTLE STOP AND SPEED 5. Cycle throttle lever several times to verify cable function. CONTROL SYSTEM Have an adult use the following procedure to control the speed range of the ATV: 1. Locate throttle adjuster behind front left tire. 2.

  • Page 123: Brake Freeplay

    Periodic beginning on page 92. Maintenance Chart beginning on page 92. If the freeplay isn’t at specification, see your POLARIS Always service the brakes when there is no dealer or other authorized technician for service.

  • Page 124: Auxiliary Foot Brake

    MAINTENANCE HAND BRAKE 4. Check the friction pads for wear, damage and looseness. Replace brake pads when they The front and rear brakes are hydraulic disc are worn to .030” (0.762 mm). brakes, activated by moving the single brake lever toward the handlebar. These brakes are 5.

  • Page 125: Toe Alignment

    MAINTENANCE TOE ALIGNMENT Polaris recommends zero toe alignment for Outlaw 70. Check using the procedure below. WARNING Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod...

  • Page 126: Steering Inspection

    If loose nuts and bolts are may use a long straightedge instead of string. found, see your POLARIS dealer or other qualified service facility before operating the 4. Measure the distance from the string to the vehicle.

  • Page 127: Shock Spring Adjustment

    Always adjust both the left and right spring pre- loads equally or have your POLARIS dealer perform the adjustments. The front and rear shock absorber springs are adjustable to increase or decrease spring pre- load.

  • Page 128: Drive Chain Lubrication

    Washing the drive chain with a high pressure washer or gasoline can cause premature wear Lubricate the drive chain with Polaris chain spray and drive chain failure. Don't use a high lube or an approved chain lube at the general pressure washer or gasoline to clean the drive lubrication interval specified on page 92.

  • Page 129: Drive Chain Slack Inspection

    MAINTENANCE DRIVE CHAIN SLACK INSPECTION 1. Move the vehicle slightly forward to gain chain deflection. 2. Collapse rear suspension by applying downward force to rear bumper. This will position the rear axle and drive chain in the tightest configuration. 3. If the slack needs adjustment, see page 128. Drive Chain Tension: 1/4”-1/2”...

  • Page 130: Drive Chain Slack Adjustment

    MAINTENANCE DRIVE CHAIN SLACK NOTICE ADJUSTMENT Make sure you adjust each jam nut equally. 1. Lift the vehicle to ensure both rear tires are off the ground. 2. (Optional) Remove both rear tires for ease of access. 3. Loosen the four axle bearing housing fasteners 4.
  • Page 131 MAINTENANCE NOTICE RH side shown. 5. To tighten the chain tension slack, turn the outer jam nut clockwise until chain tension is set to specification. Repeat step on other side of the vehicle. Drive Chain Tension: 1/4”-1/2” (6-12 mm) Deflection...
  • Page 132 MAINTENANCE 6. Torque the outer jam nuts to specification. TORQUE Wheel Lug Nuts TORQUE 30 ft-lbs (40 N·m) Eyelet Screw Jam Nuts 20 ft-lbs (27 N·m) 7. Torque the four axle bearing housing fasteners to specification. TORQUE Axle Bearing Housing Fasteners 37 ft-lbs (50 N·m) 8.

  • Page 133: Air Filter

    MAINTENANCE AIR FILTER 1. Remove the seat Inspect the air filter at the intervals outlined in the 2. Remove the two dart fasteners and flip Periodic Maintenance Chart. In extremely dusty open the cover. conditions, air filter replacement will be required 3.
  • Page 134 MAINTENANCE 4. Carefully remove the cover from the air 8. Place the air filter into the air box and reinstall box. the air box cover with rubber outlet turned downward. 5. Remove the filter 9. Engage the cover latches. 6. Inspect the air box for oil or water deposits. Wipe away any deposits with a clean shop 10.

  • Page 135: Handlebar Adjustment

    Follow the adjustment procedures exactly, or see your POLARIS dealer or other qualified service person for service. 2. Adjust the handlebar to the desired height. Be...
  • Page 136 MAINTENANCE TIRES TORQUE Handlebar Bolts WARNING 7.3 ft-lbs (10 N·m) Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tires will affect vehicle handling and could cause an accident resulting in serious injury or death. Tires age, even if they have not been used or have only been used occasionally.

  • Page 137: Tire Tread Depth

    MAINTENANCE TIRE TREAD DEPTH Always replace tires when tread depth is worn to 1/8" (3 mm) or less.

  • Page 138: Wheel Removal

    MAINTENANCE WHEEL REMOVAL WHEEL INSTALLATION 1. Stop the engine and lock the parking brake. 1. Lock the parking brake. 2. Loosen the wheel bolts slightly. 2. Place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward 3.
  • Page 139 Front and rear wheel axle bearing tightness and spindle nut retention are critical component operations. All service must be performed by your authorized Polaris dealer or other qualified service facility. AXLE AND WHEEL NUTS Do not service axle nuts that have a cotter pin 3.

  • Page 140: Daytime Running Lights

    1. Remove the six dart fasteners from the front cover and detach. REPLACEMENT DAYTIME RUNNING LIGHTS NOTICE The LED running lights are not serviceable. If the lights do not operate, a replacement headlight assembly is required. See your authorized Polaris dealer for replacement parts and service.
  • Page 141 MAINTENANCE 2. Disconnect the lights from the harness. 3. Remove the three screws from each headlight. 4. To reinstall the light, repeat these steps in reverse. CHECK ENGINE INDICATOR LIGHT 1. Remove the handlebar cover or pod to access the lamp. 2.

  • Page 142: Tail Light

    The LED tail light is not serviceable. If the light does not operate, a replacement tail light assembly is required. See your authorized Polaris dealer for replacement parts and service. 1. Disconnect the light from the assembly. 2. Remove the two nuts securing the tail light to the frame.
  • Page 143 MAINTENANCE BATTERY WARNING Improperly connecting or disconnecting battery cables can result in an explosion and cause serious injury or death. When removing the battery, always disconnect the negative (black) cable first. When reinstalling the battery, always connect the negative (black) cable last.

  • Page 144: Battery Removal

    MAINTENANCE The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery. Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush.
  • Page 145 MAINTENANCE 4. Disconnect the red (positive) battery cable next. 5. Lift the battery out of the ATV. BATTERY INSTALLATION AND CONNECTIONS Always install a fully charged battery. Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. If recharging is necessary, use a .5 amp battery charger 1.
  • Page 146 MAINTENANCE 7. Attach hold-down strap. 8. Verify that cables are properly routed. AGM BATTERY MAINTENANCE AND CHARGING WARNING An overheated battery may explode, causing severe injury or death. Always watch charging times carefully. Stop charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging.
  • Page 147 MAINTENANCE If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN 2830438), which can be ordered through your dealer. During charging, place the charger outside of the vehicle and protect it from moisture.
  • Page 148 MAINTENANCE AGM BATTERY CHARGING If you plan to store the vehicle for ONE MONTH or longer, remove the battery from the vehicle, then store the battery in a cool and dry location. Continue to maintain the battery with the BatteryMINDer® 2012 AGM - 2 AMP charger. When using an automatic charger other than a BatteryMINDer 2012-AGM - 2 AMP charger, refer to the charger manufacturer's instructions for recharging.

  • Page 149: Battery Storage

    MAINTENANCE 0%-25% 12.0 volts or less Needs charge At least 20 hours * Using AGM specific charger at standard amps specified on top of battery BATTERY STORAGE Whenever the vehicle is not used for a period of three months or more, remove the battery from the vehicle, ensure that it’s fully charged, and store it out of the sun in a cool, dry place.

  • Page 150: Washing The Vehicle

    • Wheel bearings • Radiator WASHING THE VEHICLE • Transmission seals The best and safest way to clean your POLARIS • Brakes vehicle is with a garden hose and a pail of mild • Cab and body panels soap and water.

  • Page 151: Washing Tips

    Remove the battery from the vehicle, ensure that aerosol furniture polish for polishing the finish on it’s fully charged, and store it out of the sun in a your Polaris vehicle. Follow the instructions on cool, dry place. Check battery voltage each the container.

  • Page 152: Stabilize The Fuel

    STABILIZE THE FUEL FOG THE ENGINE 1. Fill the fuel tank with the recommended fuel. 1. Treat the fuel system with Polaris Carbon Clean. Follow the instructions on the 2. Add Polaris Carbon Clean Fuel Treatment or container. Start the engine. Allow it to idle for...

  • Page 153: Fluid Levels

    Periodic Maintenance Chart film of fresh oil. beginning on page 92. 6. If Polaris fuel system additive is not used, fuel • Transmission Oil tank, fuel lines, and injectors should be • Engine Oil completely drained of gasoline.

  • Page 154: Transporting The Atv

    MAINTENANCE TRANSPORTING THE ATV 3. Be sure the storage area is well ventilated. 4. Cover the vehicle with an appropriate cover. 1. Stop the engine and lock the parking brake. Do not use plastic or coated materials. They 2. Secure the fuel cap, oil cap and seat. do not allow enough ventilation to prevent condensation, and may promote corrosion NOTICE...
  • Page 155 MAINTENANCE 3. Secure the front tie strap to the frame tubes NOTICE using S-hooks. Do not attach to the plastic When securing the rear of the ATV, do not cross bumper. or overtighten the straps. Crossing and 4. Secure the rear tie strap to the ATV by overtightening the rear straps could cause damage to the bearings.

  • Page 157: Specifications

    SPECIFICATIONS SPECIFICATIONS OUTLAW 70 POLARIS OUTLAW 70 Rider Capacity/Maximum Weight 1 Rider / 52 kg (115 lbs) Dry Weight 126 kg (278 lbs) Curb Weight 131.5 kg (290 lbs) Length/Width/Height 141.4 cm (55.7”) / 90.2 cm (35.5”) / 89.3 cm (35.2”) Wheel Base 105 cm (41.5 in)
  • Page 158 SPECIFICATIONS POLARIS OUTLAW 70 Bore x Stroke 47 mm x 40.3 mm Alternator Output 80 watts Compression Ratio 10.1:1 Lubrication Wet Sump Oil Capacity 800 ml (27 oz) Fuel Capacity 5.6 liters (1.5 gal) Starting System Electric Fuel System Electronic fuel injection...
  • Page 159 SPECIFICATIONS POLARIS OUTLAW 70 Spark Plug / Gap NGK® CR7HSA / 0.6-0.7 mm Drive System Automatic Final Drive Chain Front Suspension Single A-arm with 10.2 cm (4 in) of travel Rear Suspension Swing arm with 10.2 cm (4 in) of travel...

  • Page 161: Polaris Products

    POLARIS PRODUCTS POLARIS PRODUCTS ENGINE LUBRICANT PART NUMBER DESCRIPTION 2870791 Fogging Oil (12 oz. Aerosol) 2878920 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (qt./ .95 l) 2878919 PS-4 Extreme Duty Synthetic 10W-50 4-Cycle Oil (gal./ 3.8 l)
  • Page 162 POLARIS PRODUCTS GEARCASE / TRANSMISSION LUBRICANTS PART NUMBER DESCRIPTION 2878068 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (qt./.95 l) 2878069 AGL Full Synthetic Gearcase Lubricant & Transmission Fluid (gal./3.8 l) 2872348 Chain Lube, Aerosol GREASE PART NUMBER DESCRIPTION 2871322 All Season Grease (3 oz./89 ml cartridge)
  • Page 163 POLARIS PRODUCTS ADDITIVES / MISCELLANEOUS PART NUMBER DESCRIPTION 2871326 Carbon Clean...

  • Page 165: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING ENGINE DOESN’T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery to 12.8 VDC. Loose battery connections Check all connections and tighten. Loose solenoid connections Check all connections and tighten. ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE SOLUTION Out of fuel...

  • Page 166: Engine Pings Or Knocks

    Inspect plug and replace if necessary. No spark to spark plug Inspect plug and replace if necessary. Water or fuel in crankcase Your POLARIS dealer can assist. Clogged Fuel Filter Your POLARIS dealer can assist. Low battery voltage Recharge the battery to 12.8 VDC.

  • Page 167: Engine Runs Irregularly, Stalls Or Misfires

    SOLUTION Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs. Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plugs. Loose ignition connections Check all connections and tighten.
  • Page 168 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Throttle release switch malfunction Your POLARIS dealer can assist. Other mechanical failure Your POLARIS dealer can assist. POSSIBLE LEAN FUEL CAUSE SOLUTION Low or contaminated fuel Add or change fuel, clean the fuel system. Kinked or plugged fuel tank vent line Inspect and replace.

  • Page 169: Engine Stops Or Loses Power

    Replace with new fuel. Fouled or defective spark plug(s) Inspect, clean and/or replace spark plugs. Worn or defective spark plug wires Your POLARIS dealer can assist. Incorrect spark plug gap or heat range Set gap to specs or replace plug. Loose ignition connections Check all connections and tighten.
  • Page 170 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Throttle release switch malfunction Your POLARIS dealer can assist. Overheated engine Clean engine exterior. Your POLARIS dealer can assist. Other mechanical failure Your POLARIS dealer can assist.

  • Page 171: Limited Warranty

    This warranty is transferable to another owner during the warranty period through a POLARIS dealer, or other qualified person, but any such transfer will not extend the original term of the warranty. The duration of this warranty may vary by international...

  • Page 172: Warranty Coverage And Exclusions

    WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 173 WARRANTY This warranty excludes damages or failures resulting from improper lubrication; improper engine timing; improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other foreign substance ingestion/contamination; improper maintenance; modified components;...
  • Page 174 WARRANTY • Wheels and tires • Finished and unfinished surfaces • Suspension components • Carburetor/Throttle body components • Brake components • Engine components • Seat components • Drive belts • Clutches and components • Hydraulic components and fluids • Steering components •...

  • Page 175: Lubricants And Fluids

    THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE MATERIALS, COMPONENTS, OR PRODUCTS.

  • Page 176: How To Obtain Warranty Service

    IF INCONSISTENT WITH CONTROLLING STATE LAW. HOW TO OBTAIN WARRANTY SERVICE If your vehicle requires warranty service, you must take it to a POLARIS Servicing Dealer. When requesting warranty service you must present your copy of the Warranty Registration Form to the dealer.
  • Page 177 WARRANTY Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product.

  • Page 178: Exported Products

    If you purchase from a private party: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 179 If any of the above terms are void because of federal, state, local law, all other warranty terms will remain in effect. For questions call POLARIS Customer Assistance: United States & Canada: 1-800-POLARIS (1-800-765-2747)

  • Page 180: U.s.a. Epa Emissions Limited Warranty

    (Canada) or 819-994-3328 (Ottawa-Gatineau area / International). U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 181 This EPA emissions warranty period is extended for at least as long as the standard factory warranty that Polaris provides on the vehicle as a whole. The EPA emissions warranty period does not further extend if you purchase additional warranty coverage in the form of a service contract or other paid warranty extension, but emission-related parts may be covered subject to the terms of any such paid service contract or paid warranty extension.
  • Page 182 WARRANTY • Air-induction system • Ignition system • Fuel system • Exhaust gas recirculation systems The following parts are also considered emission-related components for exhaust emissions: • Aftertreatment devices • Sensors • Crankcase ventilation valves • Electronic control units...
  • Page 183 WARRANTY The following parts are considered emission-related components for evaporative emissions: • Fuel Tank • Vacuum Control Diaphragms* • Fuel Cap • Control Cables* • Fuel Line • Control Linkages* • Fuel Line Fittings • Purge Valves • Vapor Hoses •...
  • Page 184 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE REMEDIES SET FORTH IN THIS LIMITED WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY.
  • Page 185 POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God. Any qualified repair shop or person may maintain, replace, or repair the emission control devices or systems on your vehicle.

  • Page 186: California Residents

    California. The 50-state models available for sale in California are identified by the letter “B” in the ninth position of the model number (e.g., R16RTE87B). The POLARIS 50-state models are designed and built with features such as a reduced cargo box capacity. Any modifications to these features may be a violation of the applicable California regulations and may void this limited emissions warranty offered by the manufacturer.
  • Page 187 WARRANTY The California Air Resources Board and Polaris Industries Inc. is pleased to explain the emission control system warranty on your model year 2018 and newer Off Highway Recreational Vehicle. In California, new off-highway recreational vehicles must be designed, built and equipped to meet the State's stringent anti-smog standards.
  • Page 188 As an owner you are responsible for presenting your OHRV-EVAP to a Polaris dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 189 WARRANTY French: 1-800-268-6334...

  • Page 191: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 192 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 193 MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 195 Boots ......35 Constant Variable Brake ......61 Transmission (CVT) Additives / Foot Brake .
  • Page 196 Driving on Slippery Engine Pings or Knocks . . . 164 Surfaces......81 Engine Runs Irregularly, Gearcase / Transmission Driving Over Obstacles .
  • Page 197 Messages to Parents, Supervising Adults, and Ignition Switch....57 Lamp Light Young Operators ....7 Improper Cargo Loading.
  • Page 198 Operating on Frozen Bodies of Water ....28 Parking Brake ....62 Safe Operation Practices .
  • Page 199 Stopping the Engine ..73 Wheel Hub Tightening..137 Storage......149 Wheel Removal .
  • Page 201 - pavement may GEAR seriously affect handling and control READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. Part No. 9940366 Rev 01 Printed in China...