X-laser FWH30-D20C-V3 Operation Manual

4-in-1 laser welding machine

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4-in-1 LASER WELDING

MACHINE

X-LASER-WN-Double Wobble

OPERATION MANUAL

Jinan Xinxing CNC Machinery Co., LTD.

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Summary of Contents for X-laser FWH30-D20C-V3

Page 1 4-in-1 LASER WELDING MACHINE X-LASER-WN-Double Wobble OPERATION MANUAL Jinan Xinxing CNC Machinery Co., LTD.
Page 2: Table Of Contents
CONTENTS Foreword ..........................4 Notice ............................5 Chapter 1 Overview ........................ 6 1.1 Product parameter ....................6 1.2 Precautions ......................... 6 1.3 Scope of application ....................6 1.4 Product Description ....................7 1.5 .Equipment structure diagram ................. 7 1.6 . Operation precautions ..................... 8 1.7.lnstallation steps......................
Page 3 6.11 CN8 common output interface ................28 6.12 CN9 common input interface 2................29 6.13 Galvanometer interface ..................30 Chapter 7 Introduction to HMI Operation ................. 31 7.1 Introduction to HMI function ................31 Chapter 8 Monitoring and Protection Device ..............39 8.1 Temperature parameter setting of protective glass ..........
Page 4: Foreword
Foreword Thank you for choosing our products! To enable you to have an overall understanding of our company, there is a detailed introduction regarding features, structural features, technical parameters, instructions for use and maintenance of the product in the Manual. Before using this product, please read this Manual carefully, which will help you to use it better.
Page 5: Notice
Notice Before using this product, please ensure that the following items comply with the product safety operation requirements. Otherwise, it is forbidden to turn on the system and perform welding operations. It is prohibited to use this product in places where flammable or explosive items are present.
Page 6: Chapter 1 Overview
Chapter 1 Overview 1.1 Product parameter Intelligent double wobble handheld Name plumb joint Model FWH30-D20C-V3 Fiber interface Wavelength scope 1,070± 20nm ≦2,000W Rated power Collimation focal length 50mm Focus focal length 200mm Swing type —、○、∞、、◎、△、 Regulating scope of focal point...
Page 7: Product Description
This product can be used for welding carbon steel, stainless steel, aluminum, copper and other materials. According to different welding process requirements, the welding head copper nozzle can be replaced to perform riveting welding, spot welding, butt welding, lap welding, etc. 1.4 Product Description 1.4.1 .Equipment structure diagram 1.5 .Equipment structure diagram...
Page 8: Operation Precautions
below 0℃ and the machine is shut down for a long time, the liquid must be drained and the water in the system must be blown dry with compressed air, otherwise there is a risk of freezing and cracking of parts and pipes. b) When the ambient temperature is below 0℃, it is recommended to add antifreeze containing no more than 5%...
Page 9: Lnstallation Steps
frozen. Please use special laser antifreeze when the temperature is below 2° C to avoid the abnormality of the cooling system. 3. Protect it from rain and water when outdoor use. 4 When the temperature of the water chiller is lower than 22° C, the laser low temperature alarm will occur, and it needs to be preheated.
Page 10 7 Turn on the laser switch (button key switch) and system switch (red rotary button) 8 Install the welding wire(Wire diameter: 0.8mm, 1.0mm, 1.2mm, 1.6mm)Put the wire feed reel into the reel shaft. Align the small hole of the wire feed reel with the positioning pin of the reel shaft.
Page 11: Chapter 2 Structural Characteristics
Chapter 2 Structural Characteristics 2.1 Product structure X-axis motor module Collimation module Reflector module QBH module Y-axis motor module Focus lens module Protective glass module Cooling water and protective gas Switch button Brass nozzle...
Page 12: Chapter 3 Product Installation
Chapter 3 Product Installation 3.1 Pipe connection Cooling water circuit and auxiliary protective gas connection 6mm air tube (inlet) 6mm air tube (inlet) 6mm water pipe (inlet) Connection of cooling water and shielding gas and usage requirements: Note: Regularly used gases: Compressed air (oil-water filtration required) Regularly used gases are: argon, nitrogen and compressed air (oil-water filtration required).
Page 13: Optical Fiber Input Installation
protection, with input pressure＜1Mpa. 3.2 Optical fiber input installation ※ The QBH is a horizontal arrangement to take out the dustproof seal cover. Take out the dustproof seal cover ※ Align the red dot on the fiber optic head with the QBH red dot, and slowly insert the fiber optic head into the QBH.
Page 14: Chapter Iv Maintenance
※ The QHB is screwed to the locking state: Rotate it to the limiting position clockwise (hearing the "click"), lift up the rotating mantle, and clockwise rotate the mantle until the head of optical fiber is compressed. Clockwise is locked Anticlockwise is loosening Chapter IV Maintenance 4.1 Structure of optics lens...
Page 15: Cleaning Of Optics Lens
Y-axis galvanometer lens 27*14*2 reflector D20*F200 focus lens D25*2 protective glass (02) D25*2 protective glass (01) D16*F50 collimation lens X-axis galvanometer lens 4.2 Cleaning of optics lens ※ When the optics lens are cleaned, the operation method and attention points are as follows: ※...
Page 16: Disassembly And Assembly Of Optics Lens
secondary contamination of lens), blow the surface of the lens with filling dry and pure compressed air and confirm the surface of lens is free from foreign matters after cleaning. 4.3 Disassembly and assembly of optics lens 4.3.1 Disassembly and assembly of collimation lens Tools: 2mm inner-hexagon wrench, dust-free cotton swab, alcohol ※...
Page 17 the cavity, resulting in pollution. Step 5: Rotate the gland for 90° after pressing it downward gently and take out the gland by two bosses aligning to left/right opening to replace the collimation lens. (Note: orientation of installed lens in the concave and convex direction) M2.5 hex socket head cap screw The surface which is...
Page 18 Step 3: Seal the port with textured paper to prevent the dust from entering the cavity, resulting in pollution. Step 4: Rotate the gland for 90° after pressing it downward gently and take out the gland by two bosses aligning to left/right opening to replace the focus lens.
Page 19 in pollution, and then replace the protective glass. Step 2: Gently press the gland down for 90° rotation, and loosen it when two lugs align to two notches to take out the gland to replace the protective glass. Replace the protective glass 02 Step 1: Take out the green drawer handle module 1 to take out the handle module 2 in the horizontal direction.
Page 20: Chapter 5 Welding System
Chapter 5 Welding System 5.1 Installation dimension drawing for product 5.1.1 Installation dimension of touch screen External dimension (209.5*150*24)mm The installation dimension of the touch screen is shown in the following figure:...
Page 21 5.1.2 Installation dimension of main board Handheld laser control system...
Page 22: Chapter 6 Electrical
Chapter 6 Electrical 6.1 Table for Electrical Materials List Name Illustration Quantity Remarks Intelligent handheld 1PCS welding head 24V power pack 1PCS 15V power pack 1PCS Ground clamp component 1PCS Display screen 1PCS Touch screen 4-core 1PCS connecting line-1.5m-black Handheld laser welding 1PCS system V3 6.2 System wiring...
Page 23: Cn5 Power Supply Interface
relevant chapters for detailed interface definition. Note: Do not connect the reserved pin in the mainboard. 6.3 CN5 power supply interface The power supply interface allsinto6PINgreenterminal,providing a power interface for mainboard and galvanometer externally, with voltage: DC 24V (DC 24V) and DC ± 15V (DC ± 15). Table 6.3.1 shows the definition of CN5 power supply interface.
Page 24: Cn1 Wire Feeder Interface
Table 6.3.1 Signal Definition Instruction +24V external power input and power 24V+ Power supply input supply output current: above 2A Power reference — 24V- ground External shielding Generally connecting to ground or PGND ground enclosure +15V external power input and power +15V Power supply input supply output current: above 2A...
Page 25: Cn2 Laser Interface
Motor wire feed Motor wire used, connected to DIR- direction - interface drive Dir- — Reference ground Wire feed control Used for automatic wire feed of IO Feed interface control wire feeder Wire withdrawal Used for automatic wire withdrawal Backoff control interface of IO control wire feeder Power supply, maximum output is...
Page 26: Cn3 Temperature Sensor Interface
input The signal is needed by part of GATE Red light index signal lasers. The function is reserved for use when leaving the factory Power reference Can be connected to enable-end or point Gate-end Power reference Can be connected to enable-end or point Gate-end 6.6 CN3 temperature sensor interface...
Page 27: Cn4 Reserved Serial Interface
Table 6.7.1 Signal Definition Instruction OVCC +24V power output, 500mA Panel power supply Serial port communication TXD_HMI Connecting to the HMI sending end TXD signal Connecting to the HMI receiving Serial port communication RXD_HMI RXD signal — Power reference ground 6.8 CN4 reserved serial interface CN4 reserved serial port interface is a 4-pin green terminal without wiring.
Page 28: Cn7 Common Input Interface 1
External start switch Generally connecting to the start button Start input switch on the welding head+ The pin must be connected to the safety Safety clamp signal clamp and the safety clamp shall be Injector input clamped onto the metal material before welding.
Page 29: Cn9 Common Input Interface 2
Table 6.11.1 shows the cable connection diagram Table 6.11.1 Signal Definition Instruction Protective gas Auxi.air Auxi.air (direct output 24V) Can directly connect to the negative end of the Reference ground air valve Prepare the light output, ensure there are no Output1 Green light faults and the laser does not light up, otherwise...
Page 30: Galvanometer Interface
input — Input5 Reserved Power supply, maximum OVCC +24V power output output is 500mA 6.13 Galvanometer interface The system provides two DB9 galvanometer interfaces (DB9 male connector and DB9 female connector), and the user can carry out mutual insertion directly.
Page 31: Chapter 7 Introduction To Hmi Operation
Chapter 7 Introduction to HMI Operation 7.1 Introduction to HMI function As for the handheld laser welding system operation panel (hereinafter referred to as "HMI"), the 7cun configuration TFT touch screen is used, with beautiful interface and convenient operation. The laser-related parameters can be set, respectively and the real-time display of input/output IO state, alarm information and running state can be realized on the main interface.
Page 32 stop if the plumb joint fails to touch the welding material at the moment of welding. [Disabling of Automatic Wire Feed]: Whether automatic wire feed is performed at the moment of welding can be controlled by the button. Automatic wire feed will arise only when the laser emission is allowed [Forbidding Laser Emission]: Emission of laser can be allowed or forbidden by the button.
Page 33 [Manual Blowing][Wire Feeder] Manual blowing test as well as wire feeder wire feed and wire withdrawal test. For example: Blowing is performed all the time by always pressing the manual blowing area, and the blowing will be disabled by loosening the manual blowing area. The corresponding small triangular arrow is pressed all the time for manual wire feed and wire drawing.
Page 34 Wire feeding speed: Set the wire feed speed at the time of welding. Time of laser emission: Time of laser emission under the mode of spot welding. Spot welding mode: Enter the spot welding laser emission mode. Swing type: Set the motor swing graphics. Support ‘—’，‘○’，‘ ’， ‘∞’，‘◎’、，‘△’.
Page 35 percentage of the welding power. Time of advancing gradually when laser disenabling: Control the time taken by the laser disabling power of laser to slowly lower. Language: Used for language switch. Delay when the gas is enabled in advance: Delay in enabling gas can be set when processing is enabled.
Page 36 defined for management. Center bias: Used to set the red light center bias. 7.2.3 [Wire feeding parameter]: Used to set the wire feed parameters, such as wire supplement parameter and wire withdrawal parameter. Wire withdrawing speed: Motor wire withdrawal speed after the starting switch is loosened.
Page 37 Rated power of laser: Used for setting the rated power of the laser. Maximum deflection of the galvanometer: Used for setting the maximum deflection scope of the galvanometer. Maximum laser frequency: Set the maximum frequency of laser PWM signal. When the set PWM frequency of welding parameter exceeds the maximum frequency, the PWM frequency will be restricted to the maximum frequency.
Page 38 Lens temperature alarm limit: Lens temperature limit value. Laser alarm enabling: Enable the laser alarm. When the laser gives an alarm, an alarm signal will be produced. Laser alarm level: Laser alarm logic level. Cooling-water machine alarm enabling: Enable the cooling-water machine alarm.
Page 39: Chapter 8 Monitoring And Protection Device
Chapter 8 Monitoring and Protection Device 8.1 Temperature parameter setting of protective glass [Home Page]→[System Parameter]→[Equipment Parameter]→[Input Password: 666888] →next page→ lens temperature alarm limit value. It is suggested to set the set value of lens temperature to 50. After the lens temperature exceeds the set value, the alarm caution will arise on the home page and the display light on the side of the handheld plumb joint will turn to red.
Page 40: Chapter 9 Replacement Of Cleaning Module
Chapter 9 Replacement of Cleaning Module 9.1 Replacement of structure The schematic diagram is shown below...
Page 41: Module Dismantling And Replacement
9.2 Module dismantling and replacement [Wire Feed Holder Module]: Loosen the 2-M3 screw to take out the module (Figure 1) [Brass Nozzle Connecting Base]: Loosen the 3-M2.5 screw to take out the module (Figure 2) Figure 1 Figure 2 9.3 Installation and replacement [Jacket Installation]: Installation pursuant to the sequence-1, 2 and 3.
Page 42 The marking point is on this page...
Page 43: Chapter 10 Processing Module Switching
Chapter 10 Processing Module Switching 10.1 Selection of processing type As for the welding mode switching to 100mm cleaning mode, inputting password-666666 will be reminded by clicking [Processing Type] on the panel pursuant to [System Parameter]->[Authorization]->[Processing Type]. After the password is put correctly, enter the system type selection interface, as shown in the figure: CS0.5 continuous...
Page 44: Switch Completion
10.3 Switch completion After the replacement of hardware component by the user is over, the equipment can be powered on anew. Whether you confirm the replacement of the hardware component will be reminded again at the moment. The user shall click [Confirm] after confirming the replacement of component is over and the system processing mode switch will be over.
Page 45: Chapter 11 Welding Seam Cleaning And Replacement
Chapter 11 Welding Seam Cleaning and Replacement 11.1 The schematic diagram for replacement of structure is as follows: Remove the welding nozzle and replace the special nozzle for welding seam cleaning. 11.2 System switching The system is easy to switch, and the maximum width of welding seam cleaning is 12 mm.