Summary of Contents for LUBMANN SSVA
- Page 1 Copyright of Lubmann GmbH, Block divider_SSVA_EN_R01 Product Manual Block divider progressiv SSVA...
- Page 2 Index Index Legal disclosure Safety instructions Delivery, returns and storage Commissioning Lubricant Overview Components - Divider body - Inlet screw couplings - Outlet screw couplings - Divider blind plug Combination principle 14-15 Divider monitoring sensor 16-17 Divider accessories Troubleshooting Order key Revision: Date / Date / Release:...
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Page 3: Legal Disclosure
E-Mail: info@lubmann-gmbh.de Website: www.lubmann-gmbh.de Training courses To provide a maximum of safety and economic viability, Lubmann GmbH carries out detailed training courses. It is recommended that the training courses are attended. For more information, please contact Lubmann GmbH. Copyright © Copyright Lubmann GmbH All rights reserved. -
Page 4: Safety Instructions
Safety instructions Safety instructions General information Any safety-related faults must be eliminated without delay. Below, please find fundamental instructions to be complied with, regarding assembly, operation and maintenance. The mechanical and the competent specialists / staff of the operating company must read the Operating Instructions on all accounts prior to starting assembly and commissioning. -
Page 5: Delivery, Returns And Storage
Protect the product against mechanical influences such as impacts. There are no restrictions for land, sea or air transport. Storage Lubmann products are subject to the following storage conditions: dry, dust- and vibration-free in closed premises no corrosive, aggressive materials at the place of storage (e. g. UV rays, ozone) protected against pests and animals (insects, rodents, etc.) - Page 6 Commissioning Commissioning Connect the pump properly to the designated connections. Check the device for functionality and the presence of safety features. Ensure that all warning labels are present, undamaged, and clearly visible. If this not the case, they must be replaced immediately.
- Page 7 Transport and storage of the divider The dividers of the series SSVA are packed commercially, according to the regulations of the recipient country and to the wish of the customer. There are no limitations with respect to land, air or sea transport. Store in a dry place...
- Page 8 Overview Overview The SSVA progressive block divider works on the principle that the internal pistons are moving in sequence by hydraulic pressure , then each grease outlet discharges the grease to the different lubricating points following this sequence. The internal accesses in the SSVA progressive block divider can be combined by blocking the corresponding outlets to achieve a variety of different combinations and ratios of grease output, to provide the required amount of grease for the different lubrication points.
- Page 9 Block divider with Attachments - Overview The SSVA block divider can be used either as a main divider or as a secondary divider. The lubricant quantity can be precisely metered for each outlet by fitting the outlet screw coupling or screw plugs accordingly.
- Page 10 They are prepared as standard for divider monitoring at the 1S# and 2S# outlets. For more information on divider monitoring, check page 16. Possible for With in- and Description divider outlet Part No. monitoring* connectors SSVA 6 2110001020 SSVA 8 2110001021 SSVA 10 2110001022 SSVA 12 2110001023 SSVA 14 2110001024...
- Page 11 Inlet screw couplings All screw couplings with M10x1k threads can be directly used for the inlet connection of the SSVA divider. All screw couplings with M10x1 threads must be used together with a sealing ring (or ED sealed) for the inlet connection.
- Page 12 Outlet Screw Couplings Outlet Screw Couplings The SSVA progressive divider can be used as either a main divider or a secondary divider. From the main divider to the secondary divider, a screw coupling with non-return valve is mainly used as the outlet fitting of the main divider for the connection with a high-pressure hose and hose stud with outer diameter 6mm.
- Page 13 Y1 / N Screw plug divider outlet The function of the blind plug of SSVA divider is to achieve a double or multiple flow rate by direct blinding one or more outlets continuously on one side of the divider.
- Page 14 As shown in Dia. 14.1, the red slanted holes represent the channel connecting the two adjacent grease outlets; each SSVA divider valve body is only installed with a sealing screw and a sealing steel ball at the bottom piston (for outlets 1# and 2#) of the divider body, which in the farthest part from the fixing hole.
- Page 15 Divider External Combination Principle Description Part no. Sealing steel ball for divider outlet separation- 3049000450 D3-ST Sealing screw for divider outlet separation- 3040102550 M4-ST Screw plug-DIN910-M10x1-ST-ZnNi 3010401940 1- Sealing steel ball Sealing ring-DR-DIN7603 A-10x14x1-Cu 3010401930 2- Sealing screw 3- Outlet blind plug Non return valve with sealing cone (brass)- 4- Screw plug 3050101710...
- Page 16 Divider monitoring Magnetpin The SSVA block divider can be monitored using a sensor. Magnet pins are installed in the piston at outlet 1S# und 2S#. Here a sensor can be mounted at the outlet on the right or left as required.
- Page 17 Divider Monitoring Divider monitoring - Cables Depends on the various application, the sensor cable has to be ordered separately as following description. Cable kit-divider monitoring-with Cable kit-divider monitoring-with BD-Plug HSC-Plug Length: 5,0 m 2110012410 2110010539 Lenght: 7,5 m 2110012409 2110002734 Plug to divider: TE - AMP Super Seal 1.5 SRS.
- Page 18 Dia. 18.1 Divider mounting bracket Attention: When selecting a suitable divider bracket, please note that the brackets of the JPQ1 and SSVA series dividers have different mounting distance between the mounting holes. Banjo with grease nipple As an option, a banjo with grease nipple is provided to...
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Page 19: Troubleshooting
Troubleshooting Fault Possible Cause Solution Lubrication points Lubrication pump is empty Refill lubricant get no or insufficient lubricant Clogged or broken lubrication hose Replace lubrication hose Unsuitable lubricant Replace lubricant Unsuitable or defective outlet fittings Check outlet fittings and replace if necessary (non-return valve) at the divider outlets Blockage before the inlet of the main Disconnect the hose from the pump to the main divider and... - Page 20 SSVA Order Key SSVA Order Key...
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