Ventrac EW530 Operator's Manual
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Ventrac EW530 Operator's Manual

Ventrac EW530 Operator's Manual

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Operator's Manual
EW530 Weedbine
Model—Serial Range
EW530—AA01011 and Up
*09.10213* 00
09.10213 00
Original Instructions (EN)

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Summary of Contents for Ventrac EW530

  • Page 1 Operator’s Manual EW530 Weedbine Model—Serial Range EW530—AA01011 and Up *09.10213* 00 09.10213 00 Original Instructions (EN)

  • Page 2: Reader Comments

    Reader Comments Ventrac maintains a continuous effort to improve the quality and usefulness of its publications. To do this effectively, we encourage user feedback. Please comment on the completeness, accuracy, organization, usability, and readability of this manual by an email to techpubs@ventrac.com.
  • Page 3 Disclaimers and Regulatory Information WARNING CALIFORNIA Proposition 65 This product contains a chemical or chemicals known to the State of California to cause cancer, birth defects, or reproductive harm. WARNING Operating, servicing, and maintaining off-road equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 4: Table Of Contents

    Table of Contents Disclaimers and Regulatory Information ................. 3 Chapter 1: Introduction ......................1–1 Intended Use......................... 1–2 Product Description ......................1–2 Getting Help ........................1–2 Why do I Need an Operator’s Manual? ..............1–3 Manual Conventions ......................1–4 Safety Alert Classifications .................... 1–4 Chapter 2: Safety ........................
  • Page 5 Preparing the Attachment for Storage ..............5–14 Removing the Attachment from Storage ..............5–14 Chapter 6: Troubleshooting ....................6–1 Chapter 7: Specifications ....................... 7–1 Dimensions..........................7–2 Chapter 8: Warranty ........................ 8–1 Limited Warranty — Ventrac Commercial Equipment..........8–2 09.10213 00 Disclaimers and Regulatory Information...

  • Page 6: Disclaimers And Regulatory Information

    Disclaimers and Regulatory Information Page 6 09.10213 00...
  • Page 7 Chapter 1 Introduction Table of Contents Intended Use..............................1–2 Product Description ..........................1–2 Getting Help .............................. 1–2 Why do I Need an Operator’s Manual? ....................1–3 Manual Conventions ........................... 1–4 Safety Alert Classifications ........................1–4 09.10213 00 Page 1–1 Introduction...

  • Page 8: Intended Use

    Intended Use The Ventrac EW530 Weedbine is intended to only be used with Ventrac traction units by professional operators in commercial applications. It is primarily designed to damage and kill weeds on well-maintained turf. Using this product for any purpose other than its intended use could prove dangerous to you and bystanders.

  • Page 9: Why Do I Need An Operator's Manual

    Contact your local Ventrac dealer for a replacement. When using a Ventrac attachment, be sure to read and follow the safety and operating instructions of both the machine and the attachment being used to ensure the safest operation possible.

  • Page 10: Manual Conventions

    Manual Conventions This manual identifies potential hazards and has safety messages identified by the safety-alert symbol, which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. G405934 This manual uses 2 words to highlight information. Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention.
  • Page 11 Chapter 2 Safety Table of Contents General Safety.............................. 2–2 Training Required ............................ 2–2 Operation Safety ............................2–2 Weedbine Safety............................2–5 Maintenance Safety..........................2–5 Fuel Safety..............................2–7 Safety and Instructional Decals ........................ 2–8 09.10213 00 Page 2–1 Safety...

  • Page 12: General Safety

    General Safety Training Required • The owner of this machine is solely responsible for properly training the operators. • The owner/operator is solely responsible for the operation of this machine and for the prevention of accidents or injuries occurring to him/herself, other people, or property.
  • Page 13 Operation Safety (continued) • Always be alert to what is happening around you, but do not lose focus on the task you are performing. Always look in the direction the machine is moving. • Look behind and down before backing up to be sure of a clear path. •...
  • Page 14 Operation Safety (continued) • Equipment can cause serious injury and/or death when improperly used. Before operating, know and understand the operation and safety of the machine and the attachment being used. • Do not operate the machine if you are not in good physical and mental health, if you will be distracted by personal devices, or if you are under the influence of any substance which might impair your decisions, dexterity, or judgment.

  • Page 15: Weedbine Safety

    • When new components are installed, be sure that the current safety decals are affixed to the replacement components. • If any component requires replacement, use only original Ventrac replacement parts. • Always turn the battery disconnect to the O position or disconnect the battery before performing any repairs.
  • Page 16 • If the machine, attachment, or accessory requires repairs or adjustments not instructed in the operator’s manual, the machine, attachment, or accessory must be taken to an authorized Ventrac dealer for service. • Never perform maintenance on the machine and/or attachment if someone is in the operator’s station.

  • Page 17: Fuel Safety

    Fuel Safety • To avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable, and the vapors are explosive. • Do not refuel the machine while smoking or at a location near flames or sparks. •...

  • Page 18: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. Keep all safety decals legible. Remove all grease, dirt, and debris from safety decals and instructional labels.
  • Page 19 Decal Part: 00.0625 Shield missing—Do not operate, pinching/crushing hazard, fingers or hand entanglement G546381 Decal Part: 00.0364 Pinch points—Moving parts can crush or cut G546383 Decal Part: 00.0630 Leg/Arm Entanglement G546384 09.10213 00 Page 2–9 Safety: Safety and Instructional Decals...
  • Page 20 Safety: Safety and Instructional Decals Page 2–10 09.10213 00...

  • Page 21: Product Overview

    Chapter 3 Product Overview Table of Contents Operational Controls ........................... 3–2 Height Adjustment Handles........................3–2 PTO Drive Belt Tension Lever....................... 3–2 Auger Drive Belt Tension Lever ......................3–3 Brush Drive Belt Tension Lever ......................3–3 09.10213 00 Page 3–1 Product Overview...

  • Page 22: Operational Controls

    Operational Controls Note: Refer to the traction unit Operator’s Manual for traction unit operational control locations. Height Adjustment Handles G541008 The height adjustment handles are used to raise and lower the Weedbine to the desired operating height. The right and left adjustment handles must be set to the same height position.

  • Page 23: Auger Drive Belt Tension Lever

    Auger Drive Belt Tension Lever The auger drive belt tension lever located under the upper auger drive belt shield. G541009 Brush Drive Belt Tension Lever The brush drive belt tension lever located under the upper brush drive belt cover. G541010 09.10213 00 Page 3–3 Product Overview: Operational Controls...
  • Page 24 Product Overview: Operational Controls Page 3–4 09.10213 00...

  • Page 25: Operation

    Chapter 4 Operation Table of Contents Before Operation............................4–2 Daily Inspection ............................4–2 Attaching the Attachment........................4–3 Setting the Operational Height......................4–4 During Operation............................4–5 Operating the Machine ........................... 4–5 After Operation ............................. 4–6 Detaching the Attachment ........................4–6 Hauling the Machine..........................4–6 09.10213 00 Page 4–1 Operation...

  • Page 26: Before Operation

    Before Operation Daily Inspection WARNING Always engage the parking brake, shut off the traction unit engine, remove the ignition key, and ensure that all moving parts have come to a complete stop before inspecting the components, or attempting any repair or adjustment. Failure to do so can result in injury or death.

  • Page 27: Attaching The Attachment

    Attaching the Attachment Note: Refer to the traction unit Operator’s Manual for operational control locations. 1. Drive the traction unit slowly forward into the hitch arms of the attachment. Align the lift arms of the traction unit with the attachment hitch arms by raising or lowering the front hitch and complete the engagement.

  • Page 28: Setting The Operational Height

    Setting the Operational Height The operational height should match the cutting height at which the mower will be set. Refer to the decal located on top of the machine when setting the operational height. The height adjustment handles must be adjusted evenly and set at the same setting during operation.

  • Page 29: During Operation

    During Operation Operating the Machine 1. Inspect the operating area, remove any rocks, sticks, or any other object that could damage or become entangled in the machine. 2. Set the traction unit weight transfer to 0 setting. 3. Lower the Weedbine to the ground in the float position. 4.

  • Page 30: After Operation

    After Operation Detaching the Attachment Note: Refer to the traction unit Operator’s Manual for operational control locations. 1. Park the traction unit on a level surface and engage the parking brake. 2. Lower the attachment to the ground. 3. Shut off the traction unit engine. 4.
  • Page 31 Chapter 5 Maintenance Table of Contents Recommended Maintenance Schedule ....................5–2 Lubrication Locations ..........................5–3 Drive Belt Maintenance ..........................5–4 Adjusting the PTO Drive Belt Tension ....................5–4 Adjusting the Auger Drive Belt Tension ....................5–5 Adjusting the Brush Drive Belt Tension....................5–5 Replacing the Auger Drive Belt......................

  • Page 32: Recommended Maintenance Schedule

    Recommended Maintenance Schedule Maintenance Maintenance Procedure Service Interval After the first 50 Change the gearbox oil hours Inspect the brush and auger. Inspect, for loose, missing, or worn components. Before each use or daily Inspect the belts and pulleys. Inspect the safety decals. Every 50 hours Grease the Attachment Every 500 hours...

  • Page 33: Lubrication Locations

    Lubrication Locations Lubrication is required at the following locations using a lithium complex NLGI #2 grease. Note: Clean the grease fittings before applying grease to the fittings. Note: Refer to the Recommended Maintenance Schedule, page 5–2 for service intervals. G544816 Jack shaft bearings Wheel castor pivots Wheel axles...

  • Page 34: Drive Belt Maintenance

    Note: If any component requires replacement, use only original Ventrac replacement parts. Inspecting the drive belts of the attachment can prevent sudden belt failure by finding problems before they cause a belt to break.

  • Page 35: Adjusting The Auger Drive Belt Tension

    Adjusting the Auger Drive Belt Tension 1. Remove the auger drive belt shield. 2. Adjust the auger drive belt tension lever 3. Install the auger drive belt shield. G541160 G541009 Adjusting the Brush Drive Belt Tension 1. Remove the brush drive belt shield. 2.

  • Page 36: Replacing The Auger Drive Belt

    Replacing the Auger Drive Belt G541192 1. Remove the attachment from the machine. 2. Remove the auger drive belt shields. 3. Adjust the auger drive belt tension, removing the tension from the belt. 4. Remove the flange bearing set screws. 5.

  • Page 37: Replacing The Brush Drive Belt

    Replacing the Brush Drive Belt G541196 1. Remove the attachment from the machine. 2. Remove the brush drive belt shields. 3. Adjust the brush drive belt tension, removing the tension from the belt. 4. Remove the belt from the pulleys. 5.
  • Page 38 Replacing the PTO Drive Belt (continued) 1. Remove the attachment from the machine. 2. Remove the PTO drive belt shield. 3. Remove the tension from the PTO drive belt. 4. Remove the PTO v-belt pulley mounting bracket 5. Adjust the PTO drive belt tension, removing the tension from the belt. 6.

  • Page 39: Gearbox Maintenance

    Gearbox Maintenance Checking the Gearbox Oil Level 1. Park the machine on a level surface, engage the parking brake, and remove the key from the ignition. 2. Clean the top of the gearbox and remove the relief valve 3. The oil level should be maintained at approximately half full.

  • Page 40: Auger Maintenance

    Auger Maintenance Replacing the Auger 1. Remove the Weedbine from the traction unit. 2. Remove the upper and lower brush and auger drive belt covers. 3. Remove the auger drive belt; refer to Replacing the Auger Drive Belt, page 5–6. 4.
  • Page 41 Replacing the Auger (continued) 17. Install the upper and lower brush and auger drive belt covers. Torque the cover mounting hardware to 24 N·m (210 in-lb). 09.10213 00 Page 5–11 Maintenance: Auger Maintenance...

  • Page 42: Brush Maintenance

    Brush Maintenance Adjusting the Brush 1. Park the machine on a level surface, engage the parking brake, and remove the key from the ignition. 2. Remove the drive belt covers on both sides of the machine. 3. Loosen the brush flange bearing mounting bolts on both sides of the machine.

  • Page 43: Replacing The Brush

    Replacing the Brush G543266 1. Remove the Weedbine from the traction unit. 2. Remove the upper and lower brush and auger drive belt covers. 3. Remove the brush drive belt; refer to Replacing the Brush Drive Belt, page 5–7. 4. Loosen the set screws on both brush flange bearings. 5.

  • Page 44: Storage

    Storage Preparing the Attachment for Storage 1. Clean the attachment. 2. Inspect the attachment for loose or missing hardware, damaged components, or signs of wear. Repair or replace any damaged or worn components. 3. Inspect the drive belts and replace if they are damaged or worn. 4.

  • Page 45: Chapter 6: Troubleshooting

    Chapter 6 Troubleshooting Table of Contents Auger will not rotate. Possible Cause Corrective Action Debris are preventing the auger from Remove any debris from the machine. rotating. The auger drive belt is too loose. Adjust the auger drive belt tension. The auger drive belt is broken.
  • Page 46 Troubleshooting: Storage Page 6–2 09.10213 00...

  • Page 47: Chapter 7: Specifications

    Chapter 7 Specifications Table of Contents Dimensions..............................7–2 09.10213 00 Page 7–1 Specifications...

  • Page 48: Dimensions

    Dimensions Note: Specifications and design are subject to change without notice. Width 164.16 cm (64.63 inches) Length 88.9 cm (35 inches) Height 53.97 cm (21.25 inches) Weight 206.38 kg (455 lb) Specifications: Dimensions Page 7–2 09.10213 00...

  • Page 49: Chapter 8: Warranty

    Chapter 8 Warranty Table of Contents Limited Warranty — Ventrac Commercial Equipment................. 8–2 09.10213 00 Page 8–1 Warranty...

  • Page 50: Limited Warranty - Ventrac Commercial Equipment

    4000 Series Tractors and Attachments 2–year All Ventrac add-on kits and accessories such as: 3-point hitch, 12V front & rear power outlets, foot pedal, dual wheel kit, etc., will be covered under the above warranty periods provided they are installed by an Authorized Ventrac Dealer. This warranty may be transferred and will carry the remainder of the warranty starting from the original purchase/registration date with the dealership and/or V.P.I.
  • Page 51 (i) damage or defects due to or arising out of repair of Ventrac equipment by person or persons other than an authorized Ventrac service dealer or the installation of parts other than genuine Ventrac parts or Ventrac recommended parts.
  • Page 52 This warranty applies to all Ventrac commercial equipment sold by Venture Products Inc. Warranty: Limited Warranty — Ventrac Commercial Page 8–4 09.10213 00 Equipment...

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