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Service manual
models:
65BJ2E
65BJ3E
65BJ5E
1

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Summary of Contents for Sharp 65BJ2E

  • Page 1 Service manual models: 65BJ2E 65BJ3E 65BJ5E...
  • Page 2: Table Of Contents

    Contents 1. SAFETY PRECAUTION ....................3 2. SPECIFICATIONS .......................9 3. WIRING DIAGRAM ....................12 3.1 Wiring diagram of system power ................. 13 3.2 Wiring diagram of Main chip .................. 14 3.3 Wiring diagram of Main chip power ..............15 3.4 Wiring diagram of DDR memory ................16 3.5 Wiring diagram of eMMC &...
  • Page 3: Safety Precaution

    WARRANTY OF ANY KIND, EITHER EXPRESS OR IMPLIED WARRANTY OF MER- CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. SHARP shall not be liable for any damages, losses, expenses or costs, if any, in- curred in connection with or as a result of use of any information or data provided...
  • Page 4: Important Service Safety Precaution

    IMPORTANT SERVICE SAFETY PRECAUTION Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the servicing guidelines which follow: WARNING 1. For continued safety, no modification of any circuit should be attempted. 2.
  • Page 5: Safety Notice

    SAFETY NOTICE Many electrical and mechanical parts in LCD colour television have special safety-related charac- teristics. These characteristics are often not evident from visual inspection, nor can protection afforded by them be necessarily increased by using replacement components rated for higher voltage, wattage, etc.
  • Page 6: Precautions For Using Lead-Free Solder

    PRECAUTIONS FOR USING LEAD-FREE SOLDER Employing lead-free solder • “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The alphabetical character following LF shows the type of lead-free solder. Example: Indicates lead-free solder of tin, silver and copper.
  • Page 7: End Of Life Disposal

    If the product is used for business purposes and you want to discard it: Please contact your SHARP dealer who will inform you about the take-back of the product. You might be charged for the costs arising from take-back and recycling. Small products (and small amounts) might be taken back by your local collection facilities.
  • Page 8 The battery supplied with this product contains traces of Lead. For EU: The crossed-out wheeled bin implies that used batteries should not be put to the general household waste! There is a separate collec- tion system for used batteries, to allow proper treatment and recycling in accordance with legislation.
  • Page 9: Specifications

    Picture Processing Engine HDR support SD Card slot Active motion Common interface / CI+ Highlights Smart Ultra HD 65BJ2E provides a wide range of Backlight Antenna In (RF) connection possibilities. Three HDMI ports are able to Dynamic contrast 4K UHD SMART TV...
  • Page 10 118/155/180W Power Consumption (Standby Mode) <0,50 W FUNCTION VESA standard (mm) 600 x 300 SHARP AQUOS NET+ Apps store Sharpconsumer.eu | #sharpeurope_official 4974019124407 Pre-install Apps YouTube, Deezer, Net size with stand (W x H x D in mm): 1461,7 x 901,5 x 280,0...
  • Page 11 Power Consumption (Standby Mode) <0,50 W FUNCTION Sharpconsumer.eu | #sharpeurope_official VESA standard (mm) 600 x 300 SHARP AQUOS NET+ Apps store 4974019124377 Pre-install Apps YouTube, Deezer, Net size with stand (W x H x D in mm): 1462,0 x 902,0 x 280,0...
  • Page 12: Wiring Diagram

    3. WIRING DIAGRAM TV schematic diagram backlight cable LCD panel LVDS cable IR & KEY cable Main board IR & KEY board Speaker’s cable power cord Speakers...
  • Page 13: Wiring Diagram Of System Power

    3.1 Wiring diagram of system power 12V_AMP 12V_AMP RV12A 12V_M RV12B PVCC ,connect jack,10Pin,D2.50,D,SNAP,Nature,L=2.8mm,DIP,AMA 12V_M 12V_M 连接插座 12V_M CN11 NC/0ohm-1206-±5%-1/4W 连接插座 ,connect jack,10Pin,D2.50,D,Nature,L=2.8mm,DIP,AMA 5V_M 5V_M NC/0ohm-1206-±5%-1/4W 5V_STB PW_ON 12V_M 12V_M ADJ/PWM BL_ON 5V_M 5V_M 5V_M 5V_M 连接插座 ,connect jack,2×8Pin,D2.0,D,SNAP,Fool-proofing,Nature,L=2.6mm,DIP,AMA PVCC PVCC PVCC PVCC...
  • Page 14: Wiring Diagram Of Main Chip

    3.2 Wiring diagram of Main chip XTALO U201B PCM_D0_IC AC25 100ohm-0402-±5%-1/16W U201D PCMDATA[0]/CI_DATA[0] PCM_D1_IC AG23 PCMDATA[1]/CI_DATA[1] PCM_D2_IC AB25 BL_ADJ_IC LVSYNC PCMDATA[2]/CI_DATA[2] PWM0 LVSYNC PCM_D3_IC AD25 12V_M LR_SYNC_IC PCMDATA[3]/CI_DATA[3] PWM1 PCM_D4_IC AC24 3D_LR_OUT_IC PCMDATA[4]/CI_DATA[4] TS2DATA [0] PWM2 XTALI PCM_D5_IC AC23 LHSYNC PCMDATA[5]/CI_DATA[5] TS2CLK LHSYNC...
  • Page 15: Wiring Diagram Of Main Chip Power

    3.3 Wiring diagram of Main chip power 3V3_STB AVDD_DMPLL 3V3_STB AVDD_AU33 U201G U201F VDDC 1V1_M 10uF-0603-X5R-±20%-6.3V VDDC NC/10uF-0603-X5R-±20%-6.3V 0ohm-0402-±5%-1/16W VDDC 0.1uF-0402-X7R-±10%-16V 0.1uF-0402-X7R-±10%-16V VDDC 0.1uF-0402-X7R-±10%-16V ,DIO ESD,0.5pF,25V,0402 DFN,SMD,AZ5325-01F.R7G,Amazing 管 VDDC 0.1uF-0402-X7R-±10%-16V VDDC 0.1uF-0402-X7R-±10%-16V VDDC 0.1uF-0402-X7R-±10%-16V VDDC 0ohm-0402-±5%-1/16W VDDC 0.1uF-0402-X7R-±10%-16V VDDC VDDC VDDC VDDC VDDC...
  • Page 16: Wiring Diagram Of Ddr Memory

    3.4 Wiring diagram of DDR memory...
  • Page 17: Wiring Diagram Of Emmc & Nand Flash Memory

    3.5 Wiring diagram of eMMC & NAND flash memory...
  • Page 18: Wiring Diagram Of Keyboard & Ir & Lvds

    3.6 Wiring diagram of Keyboard & IR & LVDS ,connect jack,14Pin,D2.0,D,SNAP,Nature,L=2.8mm,DIP,AMA 连接插座 3V3_STB 4K7ohm-0402-±1%-1/16W ,connect jack,14Pin,D2.0,D,L=2.8mm,DIP,AMA 连接插座 NC/1000pF-0402-X7R-±10%-50V 1Kohm-0402-±5%-1/16W 5V_M NC/10Kohm-0402-±5%-1/16W 0.01uF-0402-X7R-±10%-50V 3V3_STB RK10 ,DIO ESD,3pF,58V,0402,SMD,SDV1005H260C030YPTF,Sunlord 10Kohm-0402-±5%-1/16W 5V_STB 5V_IR1 管 1K5ohm-0402-±5%-1/16W CNK3 CNK2 5V_STB RK14 KEY0_IN_IC ,FUSE PTC,0.2A,30V,1812,SMD,TP,Fuzetec 自恢复保险丝 5V_IR RK23 LED_G RK15...
  • Page 19: Wiring Diagram Of Av & Ypbpr & Optical Out & Mini Scart

    3.7 Wiring diagram of AV & YPbPr & Optical out & mini SCART AV10 CF10 RF13 SPDIF_OUT_IC SPDIF_OUT/ COAX COAX RF14 RI36 CI36 CVBS1_IN AV1_IN_IC YPbPr_Y YPbPr_Y_IC 33pF-0402-NPO-±5%-50V 管 ,DIO ESD,3pF,58V,0402,SMD,SDV1005H260C030YPTF,Sunlord RI32 180ohm-0402-±5%-1/16W 0ohm-0402-±5%-1/16W 管 ,DIO ESD,3pF,58V,0402,SMD,SDV1005H260C030YPTF,Sunlord NC/56pF-0402-NPO-±5%-50V 33ohm-0402-±5%-1/16W 75ohm-0402-±5%-1/16W 0.047uF-0402-X7R-±10%-16V CN14 33ohm-0402-±5%-1/16W...
  • Page 20: Wiring Diagram Of Wi-Fi & Rj45 & Usb & Ci Slot

    3.8 Wiring diagram of Wi-Fi & RJ45 & USB & CI slot...
  • Page 21: Wiring Diagram Of Hdmi

    3.9 Wiring diagram of HDMI...
  • Page 22: Wiring Diagram Of Tuner

    3.10 Wiring diagram of Tuner NC/T-25×14.5×9-IEC14.5-LHD(3 只脚 开关二极管 ,DIO SW D2,200mA,70V,SOT-23,SMD,BAV99,BLUE ROCKET NC/470pF-0402-X7R-±10%-50V NC/180pF-0402-NPO-±5%-50V NC/NC/SDCL1005CR27JTDF( 顺络 NC/SDCL1005CR18JTDF(180nH-0402±5%-C) 3V3_Tun 3V3_Tun 叠层电感 ,,HF Inductor,39nH,±5%,0402,SMD,SDCL1005C39NJTDF,Sunlord NC/1.2pF-0402-NPO-±0.25pf-50V NC/SDCL1005CR27JTDF( 顺络 NC/SDCL1005C2N7STDFM01 NC/GZ1005U102CTF(1000ohm-300mA) NC/10Kohm-0402-±5%-1/16W NC/GZ1005U102CTF(1000ohm-300mA) NC/220pF-0402-NPO-±5%-50V NC/0.1uF-0402-X5R-±20%-16V NC/0.022uF-0402-X7R-±10%-16V NC/SDCL1005CR18JTDF(180nH-0402±5%-C) CT3 NC/0.022uF-0402-X7R-±10%-16V NC/SDCL1005CR18JTDF(180nH-0402±5%-C) NC/0.1uF-0402-X5R-±20%-16V NC/0.047uF-0402-X7R-±10%-16V CT33 硅高频头 ,IC Si Tuner,QFN24,SMD,R842,Rafael RF_INPUT LT13...
  • Page 23: Wiring Diagram Of Amplifier

    3.11 Wiring diagram of Amplifier 0ohm-1206-±5%-1/4W RA22 CNA2 CNA1 24V_AMP 12V/24V 12V/24V RA39 CA45 CA52 CA53 NC/0ohm-1206-±5%-1/4W CA20 CA21 CA38 CA41 CA43 CA44 CA46 NC/SK34A-SMA 连接插座 ,connect jack,4Pin,D2.50,D,Red,L=2.8mm,DIP,AMA 12V_AMP 连接插座 ,connect jack,4Pin,D2.50,D,SNAP,Red,L=2.8mm,DIP,CNJST 铝电解电容 ,CAP AL,35V,470uF,±20%,WH,P,5.0mm,10×13,DIP,TP,AiSHi 铝电解电容 ,CAP AL,35V,470uF,±20%,WH,P,5.0mm,10×13,DIP,TP,AiSHi 0.1uF-0603-X7R-±10%-50V 0.1uF-0603-X7R-±10%-50V 0.1uF-0603-X7R-±10%-50V NC/1uF-0603-X5R-±10%-50V NC/1uF-0603-X5R-±10%-50V...
  • Page 24: Pcb Layout Of Power Board - Pw.198W2.711

    3.12 PCB layout of Power board - PW.198W2.711...
  • Page 28: Wiring Diagram Of Power Board - Pw.198W2.711

    3.13 Wiring diagram of Power board - PW.198W2.711 - for models: LC-55CUG8052E, LC-65CUG8052E, LC-55CUG8062E, LC-65CUG8062E...
  • Page 32: Exploded View

    4. EXPLODED VIEW...
  • Page 33: Service Menu

    5. SERVICE MENU 6586 Factory Menu Introduction 1.0 How to Enter Factory Menu? Press the IR button Menu + 11471147 to enter the Factory menu. Description: 5.1 SHIPPING INIT 5.8 PANEL SETTING 5.2 BURNNG MODE 5.9 EMC SETTING 5.3 ADC ADJUST 5.10 SW INFORMATION 5.4 PICTURE SETTING...
  • Page 34: Adc Adjust

    5.3 ADC ADJUST It’s for adjusting the YPBPR and PC color. Press key “right” or “ok” to enter the subpage. ADC Mode: Display current input source and resolution [ADC]R-Gain, G-Gain, B-Gain: Display current ADC R,G,B value [ADC]R-Offset, G-Offset, B-Offset: Display current ADC R offset value [ADC] Auto Adjust: Start to auto color to get ADC value Picture 2 ADC Setting...
  • Page 35: Sound Setting

    5.4.3 W/B ADJUST This page only for current source White Balance Adjustment. Dif- ferent source may have different values. There are Warm, Cool,Nor- mal modes and save every seperate source. We can change the R-GAIN, G-GAIN, B-GAIN, R-OFFSET, G-OFFSET, B-OFFSET. WB Mode: Select White Balance mode [WB]R-Gain, [WB]G-Gain, [WB]B-Gain: Set the R, G, B White Balance Gain...
  • Page 36: Sound Mode

    5.5.1 SOURCE Change input source. 5.5.2 SOUND MODE Standard sound setting ( Like BASS,TREBLE, EQSettings...) for different Sound mode. It will change Sound menu’s standard sound mode setting. 5.5.3 PEQ Adjust the audio effect by different frequence range. EQ: sound in different frequence range value. PEQ: more frequence range than EQ Picture 10 PEQ Setting 5.5.4 DTS...
  • Page 37: Debug

    5.6.2 DUAL PORT It’s to set Dual port for Panel. When this is changed, it will take effect after AC OFF and ON. 5.7 DEBUG Mstar Fac Menu: Show MStar Factory Menu. For designer only. Uart Enable: Uart debug switch. For designer only. Erase MAC: Erase MAC address, the default password is “4711”.
  • Page 38: Emc Setting

    5.10 EMC SETTING It’s for adjusting some parameters about EMC Picture 16 EMC setting 5.11 CHANNEL SETTING CH Table Import: Import channel list from USB CH Table Export: Export channel list to USB CH Table Import: Import DVBS channel list from USB CH Table Export: Export DVBS channel list to USB Picture 17 Channel setting 5.12 SW UPGRADE...
  • Page 39: Upgrading Instructions

    6. UPGRADING INSTRUCTIONS 6.1 Introduction for MSD6586 chip 6.1.1 Hardware Chip type MS6586 Chip MSD6586 External DDR 1GByte Flash 4GByte Tuner CDT-9NT372-RF01/CDT-9NS16J-AV10 WIFI WIFI-2-M603USA1 CI_Plus Flash detail: size brand flash type Toshiba THGBMDG5D1LBAIL External DDR detail: size brand flash type K4B4G1646E-BCMA*2 6.2 Software upgrade 6.2.1 The rules of USB upgrade file name...
  • Page 40: Upgrade Introduce

    • One screen: • One USB flash disk 6.3 Upgrade Introduce Copy the upgrade file into the USB Flash Disk. Insert the USB Flash Disk Into the USB PORT of 6586 board. Turn On your 6586 board. If the upgrade file is correct, the software will begin upgrade automatically. 6.4 Upgrade interface Upgrade interface •...
  • Page 41: Led Flash Mode

    • Error mean upgrade fail. If upgrade fails, please turn off your TV and try to upgrade again. 6.5 Led flash mode During upgrade process, we can know about the upgrade status from the LED flash mode. During upgrade RED 1000ms GREEN 1000ms flashing, until upgrade succeed or fail.
  • Page 42: Upgrade Introduce

    Earphone Serial Port board: B.CNSISP7A USB extension cord 6.7 Upgrade Introduce 6.4.1 For Secure Chip 1. Connect the serial wire: PC <-- serial wire --> board 2. Don’t open any shell tool (e.g. Teraterm / Xshell / SecureCRT) 3. Open the MStar tool: MSTV_Tool.exe, click [Show deviceID], tell CVT mate the DeviceID , and he will help you to get the unlock code.
  • Page 43 6. Click [Auto] button: 7. Select “eMMC” and enable “Erase Device”: 8. Select “Read” and select each file step by step from 1 to 4:...
  • Page 44 9. Select “Config” and enable “Use SWI2C” and set speed to 45: 10. Select “Auto” and then select “Connect”: 11. If you see “Connect status: Success” at the right-bottom , it means ISP tool connect to the board successfully:...
  • Page 45 12. Click [Run] , tool will write the mboot into board. It takes 6mins - 12mins approx: 13. If you see “PASS” , it means successfully. You can close ISP tool: 14. Open shell tool (e.g. Teraterm / Xshell/ SecureCRT) 15.
  • Page 46: Osd Menu Tree

    7. OSD MENU TREE FIRST TIME INSTALLATION Leavel 1 Level 2 Level 3 Level 4 Value Comment Language Country Data collection and firmware updates notice View additional details Accept Connect to the Internet Connect using Wi-Fi It's OK, I'll do it later Select the environment Home Mode...
  • Page 47 Colour Temperature Cold Standard Warm Personal Aspect Ratio Auto 16:9 Zoom1 Zoom2 Full Expert Settings Noise Reduction Active Motion 200 Medium High Gamma Active Motion 200 Medium High Active Contrast Backlight Green Blue CMS Hue Active Motion 800 CMS Value Active Motion 800 CMS Saturation Active Motion 800...
  • Page 48 100Hz 500Hz 1.5KHz 5KHz 10KHz Audio Description AD Volume Channel DVB Antenna Cable Operator Auto Scan Digital Manual Tuning Auto update channel list HbbTV CAM Setting Signal Information Set CAM PIN Code Satellite Setup Network Network Ethernet Wireless Ethernet IPv4 IPv6 Wi-Fi Push button method...
  • Page 49 Secondary Audio Language Primary Subtitle Language Secondary Subtitle Language LOCK Lock Set Password Channel Lock Parental Guidance HDMI Settings CEC Control Device Auto Power TV Auto Power On HDMI ARC HDMI 2.0 Format Standard Enhanced Detect Source Rename Expert Settings PVR&Time-Shift Settings Disk...
  • Page 50 MEDIA menu Leavel 1 Level 2 Level 3 Level 4 Value Comment if USB inserted SD Card if SD inserted Miracast Media Server SOURCES menu Leavel 1 Level 2 Level 3 Level 4 Value Comment Digital TV Analogue DVB-S Component HDMI1 HDMI2 HDMI3...
  • Page 51: Picture Adjustment

    8. PICTURE ADJUSTMENT 8.1 White Balance • Load 80% White pattern from signal generator • Enter Factory Menu by pressing MENU +11471147 • Choose 3 PICTURE • Change 0 SOURCE to HDMI • Choose 3 W/B ADJUST • In 0 WB MODE choose Warm/Normal/Cold •...
  • Page 52: Smart Tv Troubleshooting

    9. SMART TV TROUBLESHOOTING 1. TV cant connect to wi-fi network Steps to fix this issue: • Set on your wi-fi router/access point WPA or WPA2 encryption. WEP is not supported. • Set on your wi-fi router DNS to 8.8.8.8 (Google DNS server) •...
  • Page 54 COPYRIGHT © 2020 BY SHARP CORPORATION ALL RIGHTS RESERVED. No Part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

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