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Table of Contents
Summary of Contents for MECOS MC53
- Page 1 Variable frequency drive MC53 / MC53A BG13720-03N / BG14048-00N Operating instructions Translation of the original operating instructions BG13921-03NA V1.00 © 2023 MECOS AG, Hardstrasse 319, CH-8005 Zurich, Tel +41 52 355 52 11, www.mecos.com...
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Page 4: Table Of Contents
Table of contents Table of contents General Device description 1.1.1 EC Directives Information on the operating instructions 1.2.1 Storage location and obligation to read Property rights Manufacturer, Service address Access aids and conventions 1.5.1 Safety instructions 1.5.2 Pictograms Safety Safety concept 2.1.1 Intended use 2.1.2... - Page 5 Operation via the PC interface (optional) Parameterisation of the communication interfaces 7.5.1 Configuration Digital I/O 7.5.2 Monitoring parameters 7.5.3 Fieldbus variables Further operating instructions Disruptions Cleaning and maintenance Disposal and recycling Warranty Accessories 12.1 for MECOS variable frequency drives OOLBOX Related documents Glossary Notes...
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Page 6: General
53 kVA. It contains an actively controlled voltage link inverter with a multilevel IGBT output stage. The input filter and the output filter (sinusoidal filter) are located in the housing of the MC53/MC53A and do not require any additional installation. -
Page 7: Information On The Operating Instructions
MECOS AG reserves all property rights to these operating instructions. Therefore, please adhere to the follow- ing rules: • Make copies of any kind and for any application, even in parts, only with the consent of MECOS AG. • Prevent third parties from accessing the operating instructions. This also applies to excerpts and re- productions of any kind. -
Page 8: Access Aids And Conventions
General Access aids and conventions A distinction is made between safety instructions and pictograms for the structural elements appearing in the operating instructions (orientation to EN 82079-1). 1.5.1 Safety instructions The signal words are assigned to different danger levels according to EN 82079 and ANSI Z535: DANGER! The signal word DANGER! indicates an immediate hazard with high risk, which will result in death or serious physical injury if you do not avoid the situation. -
Page 9: Safety
The variable frequency drive is used exclusively to control synchronous machines that have been ap- proved by MECOS AG and for which the MC53/MC53A is configured. It may only be used in the com- mercial sector. The written approval of MECOS AG is required for other purposes or areas of applica- tion. -
Page 10: Safety Instructions For Transport
Safety 2.1.2 Safety instructions for transport The variable frequency drive must be packed and transported by qualified personnel. Particular at- tention must be paid to the weight and the resulting dangers. WARNING! The variable frequency drive has a total weight which, together with the packaging, exceeds 25 kg. A corresponding health hazard results due to failure of the transport equipment or improper han- dling. -
Page 11: Safety Instructions For Repairs/Maintenance/Servicing
Safety 2.1.4 Safety instructions for repairs/maintenance/servicing Repairs to the variable frequency drive are carried out exclusively by MECOS. The device must not be opened. Prescribed intervals or intervals specified in the operating instructions for regular maintenance work and recurring tests/inspections must be followed. -
Page 12: Electricity
Safety Electricity The variable frequency drive is operated with a voltage of up to 480 V which can be classified as dangerous. The corresponding precautionary measures for handling electricity must be followed. Work on the electrical equipment may only be carried out by qualified electricians in accordance with the elec- trotechnical regulations. -
Page 13: Emergency Measures In The Event Of Accidents With Electric Current
Safety Emergency measures in the event of accidents with electric current Basic procedure in the event of an electrical accident: 1. Disconnect the circuit. 2. Assess the severity of the accident. 3. Call the ambulance/emergency medical service. 4. If unconscious, place the person in the recovery position. 5. -
Page 14: Safety Instructions On The Device
(see chapter 13). Optional extension interfaces Up to 5 different extension modules can be operated in parallel with the MC53/MC53A. Various industrial buses and a wide range of measured variables are supported. The microbus standard serves as the standard. -
Page 15: Technical Data
Technical data Technical data Environmental conditions Operating temperature 0 ... +55 °C Storage temperature -20 ... +55 °C Maximum installation height 2000 m above sea level Relative humidity < 85 % without condensation General information Dimensions (L x W x H) 516 mm x 330 mm x 260 mm Degree of protection IP20... -
Page 16: Power Amplifier
Identifier 5-digit serial number With the help of the T for MECOS variable frequency drives (optional), complete access to OOLBOX the processor of the controller board is possible. See chapter 12.1. The serial number for Ethernet communication can be seen on the type plate. -
Page 17: Relay Output
Technical data Digital outputs Number Electrical description (see Figure 3) Isolated outputs with common GND Maximum output voltage 24 V Maximum output current 50 mA Description: The function of the outputs can be parameterised, see chapter 7.5 Schematic excerpt of the digital I/O Figure 2: digital input Figure 3: digital output Additional information for the I/O interface is given in chapter 7.3. -
Page 18: Temperature Input
Maximum output current Extension module Extension interface Number Description: The MC53/MC53A has five expansion slots. MECOS currently has the following expansion cards in its range. The expansion cards are intended for factory installation. 4.9.1 Expansion card IBE723 (EtherCAT) Interface type... -
Page 19: Transport
Transport Transport For longer transports and especially for outdoor transports, the original packaging of the variable frequency drive must be used as impact and moisture protection. It is therefore essential to keep the original packaging. For transport within a building, no special precautions need to be taken for packaging. However, care must be taken to ensure that the electronics are not subjected to any shocks or stresses. -
Page 20: Installation View
Use the appropriate M6 screws for installation. Hole spacing horizontal: 190 mm, hole spacing vertical: 432 mm To ensure proper cooling of the MC53/MC53A, a minimum distance of 20 cm must be maintained for the air supply as well as the air exhaust (see Figure 5). -
Page 21: Ventilation
Assembly and installation Ventilation The ventilation of the control cabinet must comply with the conditions specified in chapter 4. Make sure that the air flow generated by the built-in fans is not blocked. For the supply air and the exhaust air, the space above and below the housing must remain free at least to the distance of 20 cm. -
Page 22: Emc Regulations
Protective earth connection (housing) For a safe earth connection of the MC53/MC53A housing, an M8 threaded bolt with a length of 20 mm is pro- vided on the housing. The cable cross-section of the PE connection must be the same size or larger than the cross-section of the supply cable between the power supply and the MC53/MC53A. -
Page 23: Electrical Connections
Assembly and installation Electrical connections Figure 6: Front view - Variable frequency drive MC53/MC53A Item Designation Description 1 X1 CAN connection, see chapter 6.6.1 2 X2 Service interface, see chapter 6.6.2 3 X3 Digital inputs and outputs plus external supply input, see chapter 6.6.3 4 X10 EtherCAT In Port, see chapter 6.6.8... - Page 24 X3 are two 10-pin connectors for communication between the customer interface and the MC53/MC53A via digital inputs and outputs. 6 digital inputs (DIN0-5), 2 digital outputs (DOUT0-1) and a relay output are available for this purpose. In addition, the +24 V power supply for the Dig-IOs can be tapped at connector pins 5 and 6.
- Page 25 Assembly and installation Pin no. Designation Description Not used Not used Not used Not used +24V_IO +24 V supply Digital IO (max. 100 mA including current at DOUT0 + 1) GND_IO GND Digital IO DIN0 Digital input 0: ENPO DIN1 Digital input 1: Start Drive DIN2 Digital input 2: Reset Fault...
- Page 26 Assembly and installation Pin no. Designation Description Mains connection L3 Mains connection L2 Mains connection L1 Earth connection The cable shield must be connected to the earth rail. When connecting the mains, make sure that the terminal screws are tightened. The tightening torque is 2.5 ...
- Page 27 Assembly and installation 6.6.7 X7 - DC link X7 is a 2-pole connection for tapping the DC link. The pin assignment is printed on the front panel. Control Connector: Phoenix Contact | IPC 5/ 2-GF-7.62 (1708491) Cable Connector: Phoenix Contact | ISPC 5/ 2-STF-7.62 (1748972) Pin no.
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Page 28: Operation
If the boot button (above the alarm display) is pressed and held during the boot process, the controller can be put into boot mode. After pressing the boot button, the drive cannot be activated (the MC53/MC53A is perma- nently in boot mode). - Page 29 Parameterisation of the communication interfaces The MC53/MC53A has a large number of parameters which are defined depending on the project. The param- eterisation is carried out via the PC interface (see chapter 7.4) and can only be changed by the customer to a limited extent, as incorrect parameterisation can lead to damage or destruction of the system in addition to incorrect behaviour.
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Page 30: Cleaning And Maintenance
Details on these interfaces are given, if not described in this document, in the associated document (see chapter 13). If a connection via the service or fieldbus interface is not possible, the service department of MECOS AG (see chapter 1.4) must be notified. -
Page 31: Disposal And Recycling
It makes sense to check which materials can be recycled and then to do so. Warranty Unless otherwise agreed, the General Terms and Conditions (GTC) of MECOS AG shall apply. The entitlement to any warranty services expires with the unauthorised opening of the device or the attempt to carry out repairs or modifications without consultation with written confirmation from MECOS AG. -
Page 32: Related Documents
MECOS variable frequency drives OOLBOX The T for MECOS variable frequency drives (MecosTools) can be used to change a wide range of system OOLBOX parameters and perform real-time measurements of all process variables. It contains all functions for commis- sioning, validation and maintenance of the variable frequency drive. - Page 33 Term Explanation Digital I/O Parallel customer interface with potential-free digital inputs and outputs Fast Digital Controller Description for MECOS controller board Motor Control Unit Motor control unit or variable frequency drive for a motor Motherboard with DRive AC MDRA Description for MECOS amplifier board...
- Page 34 Notes Notes...
- Page 36 MECOS AG Hardstrasse 319 8005 Zurich Switzerland Tel.: +41 52 355 52 11 mecos@mecos.com www.mecos.com Subject to technical changes...
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