Related Manuals for Starke STK0526VS
Summary of Contents for Starke STK0526VS
- Page 1 STK Variable Speed Electric Chain Hoist Models STK0526VS (½ Ton) STK1026VS (1 Ton) STK2026VS (2 Ton) STK3021VS (3 Ton) Gen 2 V1.3 030824 STARKEAMERICA.COM...
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Page 2: Table Of Contents
Table Of Contents: Page: Preface Safety Precautions & Warnings Basic Specifications Service Life Information Lifting Motor Usage Pendant Options Electrical & Chain Information Mechanical Drawings & Data Hoist Mechanical Drawings Safety Information Assembly and Installation Operation, Pre-use, and Maintenance Electrical Schematics Parts Lists Troubleshooting Guide Warranty Information... -
Page 3: Preface
1. Preface Thank you for purchasing a Starke STK Hoist. It is our intention that this document will help address any concerns you may have about the installation, operation, and maintenance of your hoist. The standard hoist comes as a 460VAC / 3 phase unit, other configurations are optional. -
Page 4: Safety Precautions & Warnings
CONDITION. Any attempt to do so will put you, others, and property at serious risk. Repairs to this unit must be performed by a qualified repair facility. Contact Starke America to locate the nearest repair facility. See warranty information at the end of this manual. -
Page 5: Basic Specifications
2. Specifications 2.1 Table of Specifications The specifications in the following table are applicable to all electric chain hoists. Table 2.1 Design Relative Humidity % <= 85% RH Design Temperature Rating 60F to 104F (normal operating range) Protection Class Hoist IP 54 Pendant IP 54... -
Page 6: Service Life Information
2.2 Service Life The service life expectancy and safe operation of the electric chain hoist can be realized only if it is operated in accordance with the following. The European Materials Handling Federation, known as ‘FEM’ is a standard body for the material handling industry and are publishers of the FEM Hoist Duty Classifications. - Page 7 MEDIUM USE Medium use would be defined as occasional full loads, usually light loads, and average fixed loads (usually a medium duty workshop crane with single shift operation). HEAVY USE Heavy use would be defined as repetitive full loads, usually average loads, and heavy fixed loads (expected to be a heavy-duty crane with one or two shift options).
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Page 8: Lifting Motor Usage
4. Upper and lower lifting limit switch is standard equipment on our Starke hoists to prevent damage to the chain and pulley system in the event of an operator error. -
Page 9: Pendant Options
If a hoist, motorized trolley, and motorized bridge are specified then a 3-motion pendant is required. d. Another option is a wireless pendant control system that again can be customized to your application by your Starke America dealer. 1 Motion Pendant 2 Motion Pendant V1.3 030824... -
Page 10: Electrical & Chain Information
2.4 Electrical and Chain Information Capacity (Ton) Chain Fall Lifting Height 20’ Std. Chain 10.0 11.2 11.2 Dimension (mm) Lifting Speed (FPM) 230/60/3 Supply Voltage 460/60/3 E.D. Rating (%) Control Voltage 24VDC 24VDC 24VDC 24VDC 24VDC 2.5 Mechanical Drawings & Data Chain Falls Capacity(ton) Chain Size mm... -
Page 11: Hoist Mechanical Drawings
Hook Mounted Hoist V1.3 030824 STARKEAMERICA.COM... - Page 12 V1.3 030824 STARKEAMERICA.COM...
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Page 15: Safety Information
3.0 Safety Safety Tips for Overhead Crane Operation 1) Before use, ensure the crane is suitable for the planned hoisting task. Confirm it has appropriate travel, lift, and capacity. 2) Visually and physically inspect the crane before use. Check for damage, wear, and proper operation of all functions. -
Page 16: Assembly And Installation
Hang the hoist to the support structure carefully and check all fasteners are secured. Note: If the hoist system is equipped with a Starke motorized trolley the hook will be omitted and the suspension lug will be required to attach the hoist to the trolley. - Page 17 4.3.3 Electrical Connection As a precaution, please confirm the power supply matches the power requirements of the hoist system. Connect the power supply and verify proper phasing to the hoist system, this hoist has a phase monitoring system and may not allow hoist to operate properly if phasing is incorrect. It is recommended that a qualified installer perform the set up and testing of this system.
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Page 18: Operation, Pre-Use, And Maintenance
Knowing proper operation of the hoist system will also maximize the service life of the system to your business and return on the investment you made in this Starke hoist. V1.3 030824 STARKEAMERICA.COM... - Page 19 6. Maintenance 6.1 General maintenance 6.1.1 Daily pre-use inspection (no load) a. Verify power is available and test the operation of the Estop function. b. Test upper and lower limit switch functionality on hoist and any other motions the system is capable of. c.
- Page 20 6.1.2 Monthly Inspection Included with the hoist is a chain test gauge that is attached to the pendant cable. This offers a convenient way to perform the following checks. See figures below for reference. Intermodal distance Diameter gauge a. Perform a thorough inspection of the chain. Look for excessive wear on chain links as well as distortion or stretching of the links.
- Page 21 The overhaul of the hoist should be performed by a qualified service facility. For assistance in obtaining repair of the hoist please contact your dealer or Starke America. a. Inspect chain drive gear and guide roller casement for wear and replace if required.
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Page 22: Electrical Schematics
7. Electrical Information V1.3 030824 STARKEAMERICA.COM... - Page 23 For more detailed information on VFD visit this link below: https://files.danfoss.com/download/Drives/doc_MG02B622.pdf * Any alterations to VFD programming may adversely affect unit operational performance and potential safety issues. Before attempting any alterations, please contact your Starke representative. Description of LCP Keys and Display V1.3 030824...
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Page 24: Parts Lists
Part Lists and Exploded Drawings: Motor and body assembly V1.3 030824 STARKEAMERICA.COM... - Page 25 V1.3 030824 STARKEAMERICA.COM...
- Page 26 Hook Assembly 2A 0.5, 1, 2, 3 Ton V1.3 030824 STARKEAMERICA.COM...
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Page 28: Gear Box Assembly
Gear Box Assembly V1.3 030824 STARKEAMERICA.COM... - Page 29 V1.3 030824 STARKEAMERICA.COM...
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Page 30: Chain Assembly
Chain Assembly V1.3 030824 STARKEAMERICA.COM... - Page 31 V1.3 030824 STARKEAMERICA.COM...
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Page 32: Electrical Box
Electrical Box V1.3 030824 STARKEAMERICA.COM... -
Page 33: Parts Orders
The previous pages show the parts breakdown for each capacity hoist and the various parts and components for that specific capacity. When ordering parts for your Starke hoist please provide: 1. The version number of this manual (bottom LH of page) 2. -
Page 34: Troubleshooting Guide
Troubleshooting Guide a. Verify that fuse/circuit breaker is not blown/tripped, replace fuse or reset breaker. b. Hoist has a variable frquency drive, if all legs don't have proper voltage, the drive a. Check incomming power supply is on will fault and not operate. Correct power and cable is in good repair. - Page 35 Occasionally a customer may prefer a hoist that has been derated to a lower capacity to provide the hoist mounting area with reduced load. Starke hoist derate kits are available by posting a request on the starkeamerica.com website or contacting your Starke products dealer.
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Page 36: Warranty Information
ALL OTHER REPRESENTATIONS, EXPRESS OR IMPLIED, WARRANTY, OR LIABILITY RELATING TO THE CONDITION OR USE OF THE PRODUCT ARE SPECIFICALLY DISAVOWED, AND IN NO EVENT SHALL STARKE BE LIABLE TO BUYER, OR ANY THIRD PARTY, FOR ANY DIRECT OR INDIRECT CONSEQUENTIAL OR INCIDENTAL DAMAGES STARKE Starkeamerica.com/contact-us/... - Page 37 Contact your Starke representative for more information on products to help maximize your workplace efficiency. SHT Series Starke Trolley SPT Series Starke Trolley Starke I-Drive Tractor Drive Hoist Covers Starke Festoon Kits Starke ElectroTrack Electrification V1.3 030824 STARKEAMERICA.COM...
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