Summary of Contents for AIRMATIC BinMaster CNCR-190
- Page 1 Operating Instructions Radar sensor for continuous level measurement of liquids CNCR-190 Modbus and Levelmaster protocol Document ID: 925-0399 Rev B AIRMATIC airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 2: Table Of Contents
11.1 Technical data ......................16 11.2 Dimensions........................18 11.3 Modbus register ......................18 11.4 Modbus RTU commands....................21 11.5 Levelmaster commands....................24 11.6 Configuration of typical Modbus hosts................. 26 11.7 Dimensions........................27 AIRMATIC 2 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 3: About This Document
2.2 Appropriate use CNCR-190 is a sensor for continuous level measurement. Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions. 2.3 Warning about incorrect use Inappropriate or incorrect use of this product can result in application specific hazards, e.g. vessel overfill by incorrect mounting or adjustment. Damage to property and persons or environmental contamination can result. AIRMATIC 3 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 4: Product Description
5. Connection cab 3.2 Principle of operation CNCR-190 is an radar sensor for continuous level measurement. It is suitable for liquids and solids in practically all industries. The instrument emits a continuous, frequency-modulated radar signal from its antenna. The emitted signal is reflected by the material and received by the antenna as an echo with a modified frequency. The frequency change is proportional to the distance to the material. 3.3 Adjustment Devices with integrated Bluetooth module can be adjusted wirelessly via standard adjustment tools: • Smartphone/tablet (iOS or Android operating system) • PC/notebook with Bluetooth USB adapter (Windows operating system) AIRMATIC 4 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... - Page 5 PC/notebook using DTM/PACTware. Fig. 3: Connecting the PC to the signal cable 1. Interface adapter RS 485/USB adapter 2. USB cable to the PC 3. RS 485 cable 4. Sensor 5. Voltage supply AIRMATIC 5 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 6: Mounting
The narrow portion of the radar signal is in the middle of the printed label on the instrument. This should be pointed towards the center of the vessel or any obstacle that may cause any unwanted reflection to minimize false echoes, for example the sidewall or vessel structure. AIRMATIC 6 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... - Page 7 If you cannot maintain this distance, you should carry out a false signal suppression during initial setup. This applies particularly if buildup on the vessel wall is expected. If this is the case, we recommend repeating the false signal suppression later with the additional buildup. Fig. 6: Mounting of the radar sensor on round vessel tops In vessels with cone bottoms, the sensor can be mounted in the center of the vessel to measure material to the outlet. AIRMATIC 7 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
- Page 8 The antenna edge of the device is the beginning of the measuring range and at the same time the reference plane for the min./max.adjustment, see following diagram: Fig. 8: Reference plane 1. . Reference plane Do not mount the instruments in or above the fill stream. Make sure that it is pointed towards the material surface, not the fill stream. Fig. 9: Mounting of the radar sensor away from the fill stream AIRMATIC 8 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
- Page 9 Fig. 11: Socket mounting with deviating socket dimensions Socket diameter d Socket length h 80 mm 3” ≤ 300 mm ≤ 11.8 in 100 mm 4” ≤ 400 mm ≤ 15.8 in 150 mm 6” ≤ 600 mm ≤ 23.6 in The sensor should be mounted in a location where the radar signal is not interfered with by structure, such as ladders, braces or fill stream. Make sure when planning the installation there is a clear, unobstructed view to the material to be measured. After installation a false signal suppression should be carried out to minimize any reflections from the mount or nearby structure. AIRMATIC 9 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 10: Connecting To Power Supply
RS 485 should be used for the Modbus signal. If electromagnetic interference is expected which is above the test values of EN 61326-1 for industrial areas, shielded cable should be used. Make sure that the entire installation is carried out according to the Fieldbus specification. In particular, make sure that the bus is terminated with suitable terminating resistors. We recommend to connect the cable screening to ground potential at one end on the supply side when using shielded cable. 5.2 Wiring plan Fig. 12: Wire assignment in permanently connected connection cable AIRMATIC 10 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 11: Setup With Smartphone/Tablet (Bluetooth)
The message “Connecting …” is displayed. The devices found are listed and the search is automatically continued. Select the requested instrument in the device list. When establishing the connection for the first time, the operating tool and the sensor must authenticate each other. After the first correct authentication, each subsequent connection is made without a new authentication query. For authentication, enter the 6-digit Bluetooth access code in the next menu window. You can find the code on the outside of the device housing. Fig. 13: Enter Bluetooth access code AIRMATIC 11 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 12: Parameter Adjustment
• Menu item display The selected menu item can be recognized by the color change. Fig. 14: Example of an app view - Setup sensor adjustment Enter the requested parameters and confirm via the keyboard or the editing field. The settings are then active in the sensor. Close the app to terminate connection. Note: If the CNCR fails to connect to the Wireless Device Configuration App (WDCA) via Bluetooth, close the (WDCA), power cycle the CNCR and attempt to reconnect. If further action is required, power cycle the Bluetooth on your device, and repeat the steps above. AIRMATIC 12 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 13: Menu Overview
False signal suppression False signal suppression Sounded distance to the medium Reset Delivery status, basic settings Status signals Sensor status Measured value status Status output Status additional measured values Echo curve Indication of echo curve AIRMATIC 13 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 14: Diagnostics And Servicing
Send instrument in for repair calibration values Error in the calibration Error in the EEPROM F261 Error during setup Repeat setup Error in the instrument False signal suppression faulty Reset instrument settings Error when carrying out a reset F265 Program sequence of the Device restarts automatically measuring function disturbed Measurement function disturbed AIRMATIC 14 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 15: Function Check
Remove possible false echoes Optimize sensor position and orientation M507 Error during setup Carry out reset and repeat setup Error in the instrument set- Error when carrying out a reset tings False signal suppression faulty M508 Data error in program memory Bluetooth controller M509 Software update M510 No communication with the sensor AIRMATIC 15 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 16: Removal
Materials and weights Materials, wetted parts - Antenna PVDF - Counter nut (depending on device version) Materials, non-wetted parts - Housing PVDF - Cable entry seal - Connection cable Weight - Instrument 0.7 kg (1.543 lbs) - Connection cable 0.1 kg/m Mounting connection Thread G1, R1, 1 NPT AIRMATIC 16 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... - Page 17 1. . Reference pla 2. . Measured variable, max. measuring ran Max. measuring range 30 m (98.43 ft) Recommended measuring range up to 20 m (65.62 ft) Output Output - Physical layer Digital output signal according to standard EIA-485 - Bus specifications Modbus Application Protocol V1.1b3, Modbus over serial line V1.02 - Data protocols Modbus RTU, Modbus ASCII, Levelmaster Max. transmission rate 57.6 Kbit/s Ambient conditions Ambient temperature -40 to +80 °C (-40 to +176 °F) Storage and transport temperature -40 to +80 °C (-40 to +176 °F) AIRMATIC 17 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 18: Dimensions
The CNCR-190 is preset with the following default values: Parameter Configurable Values Default Value Baud Rate 1200, 2400, 4800, 9600, 19200 9600 Start Bits Data Bits 7, 8 Parity None, Odd, Even None Stop Bits 1, 2 Address range Modbus 1 … 255 Start bits and data bits cannot be modified. AIRMATIC 18 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 19: Modbus Register
3000 Word 0, 1, 2, 3 – (Floating point format) Input register The input registers consist of 16 bits. They can only be read. The address (1 byte) is sent before each command, a CRC (2 bytes) after each command. PV, SV, TV and QV can be set via the sensor DTM. Register Name Register Number Type Note Status DWord Bit 0: Invalid Measurement Value PV Bit 1: Invalid Measurement Value SV Bit 2: Invalid Measurement Value TV Bit 3: Invalid Measurement Value QV PV Unit DWord Unit Code Primary Variable in Byte Order CDAB SV Unit DWord Unit Code Secondary Variable in Byte Order CDAB AIRMATIC 19 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... - Page 20 See Register 100 2102 DWord Primary Variable in Byte Order DCBA (Little Endian) 2104 DWord Secondary Variable in Byte Order DCBA (Little Endian) 2106 DWord Third Variable in Byte Order ABCD DCBA (Little Endian) 2108 DWord Quarternary Variable in Byte Order DCBA (Little Endian) Status 2200 DWord See Register 100 2202 DWord Primary Variable in Byte Order BACD (Middle Endian) 2204 DWord Secondary Variable in Byte Order BACD (Middle Endian) 2206 DWord Third Variable in Byte Order BACD (Middle Endian) 2208 DWord Quarternary Variable in Byte Order BACD (Middle Endian) AIRMATIC 20 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 21: Modbus Rtu Commands
1 Byte 0x03 Start Address 2 Bytes Register Value N*2 Bytes Data FC4 Read Input Register With this command, any number (1-127) of input registers is read out. The start register, from which the readout should start, and the number of registers are transmitted. Parameter Length Code/Data Request: Function Code 1 Byte 0x04 Start Address 2 Bytes 0x0000 to 0xFFFF Number of Registers N*2 Bytes 1 to 127 (0x7D) AIRMATIC 21 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... - Page 22 Code/Data Request: Function Code 1 Byte 0x10 Start Address 2 Bytes 0x0000 to 0xFFFF Register Value 2 Bytes 0x0001 to 0x007B Byte Number 1 Bytes Data Register Value N*2 Bytes Response: Function Code 1 Byte 0x10 Sub Function Code 2 Bytes 0x0000 to 0xFFFF Data 2 Bytes 0x01 to 0x7B AIRMATIC 22 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 23: Levelmaster Commands
11.5 Levelmaster commands The CNCR-190 is also suitable for connection to the following RTUs with Levelmaster protocol. The Levelmaster protocol is often called “Siemens” “Tank protocol”. Protocol ABB Totalflow Levelmaster Kimray DACC 2000/3000 Levelmaster Thermo Electron Autopilot Levelmaster AIRMATIC 23 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... - Page 24 Response: Report Level (and Temperature) 24 characters UuuDlll.llFtttEeeeeWwwww ASCII uu = Address lll.ll = PV in inches ttt = Temperature in Fahrenheit eeee = Error number (0 no error, 1 level data not readable) wwww = Warning number (0 no warning) PV in inches will be repeated if “Set number of floats” is set to 2. Hence 2 measured values can be transmitted. PV value is transmitted as first measured value, SV as seconed measured value. Information: The max. value for the PV to be transmitted is 999.99 inches (corresponds to approx. 25.4 m). If the temperature should be transmitted in the Levelmaster protocol, then TV must be set in the sensor to temperature. PV, SV and TV can be adjusted via the sensor DTM. AIRMATIC 24 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
- Page 25 Set Receive to Transmit Delay 6 characters ASCII UuuROK Report Number of Floats Parameter Length Code/Data Request: Set Receive to Transmit Delay 4 characters ASCII UuuF Response: Set Receive to Transmit Delay 5 characters ASCII UuuFn n = number of measurement values (0, 1 or 2) AIRMATIC 25 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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Page 26: Configuration Of Typical Modbus Hosts
9600 9600 9600 9600 9600 Floating Point 2 (FC4) Format Code RTU Data Type Conversion 16 Bit EE Fit 2R 32-bit registers a Floating Code 66 Modicon I 16-bit registers Point Input Register 30001 Base Number AIRMATIC 26 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... -
Page 27: Dimensions
• Thermo Electron Autopilot - Register address for 1300 is address 1300 • Bristol Control ave Micro - Register address for 1302 is address 1303 • ScadaPack - Register address for 1302 is address 3130 11.7 Dimensions CNCR-190 Fig. 17: Dimensions CNCR-190 AIRMATIC 27 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com... - Page 28 All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice. AIRMATIC 28 of 28 airmatic.com | 215.333.5600 | infocenter@airmatic.com...
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