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Sankosha LP-5570E Instruction Manual

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LP-5570E
Instruction Manual
For your safety, read this manual carefully before using the machine. Keep this
instruction manual in a place that can be read by the machine operator at any time.
If you have any questions, contact your distributor or us.

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  • Page 1 LP-5570E Instruction Manual For your safety, read this manual carefully before using the machine. Keep this instruction manual in a place that can be read by the machine operator at any time. If you have any questions, contact your distributor or us.

  • Page 2: Product Specifications

    Thank you for choosing our Machine This machine was delivered to you after thorough inspection at our factory. Read this manual carefully for properly and safely usage of this machine. Product Specifications Model LP-5570E Type LP5570E-V1**** Power 400V 3-phase 4wires, 50Hz, 5.6A SCCR...

  • Page 3: Table Of Contents

    Table of Contents Product Specifications ................2 Safety Guidelines ..................4 Hazardous Area ..................7 Safety Labels on the Machine ............10 Name of each part ................12 Operation unit ..................13 Operation box ....................13 Control Box ...................... 14 Operation Procedure ................

  • Page 4: Safety Guidelines

    Sankosha cannot be held legally responsible for any injuries to operators or damages to the machine caused by alterations to the machine or operations not described in the machine manual.

  • Page 5: Installation

    WARNING Installation Shock Hazard ■ ■ Installation of this product must be performed only by authorized distributor Do not put a finger or metal into the or by qualified personnel who has read machine or Control Box. this manual. Improper installation or rigging of this machine may It may cause electric shock or fire.
  • Page 6 CAUTION Damage by Water Cleaning ■ ■ When the machine is damaged by water, Both the main power switch and the do not use. Ask a local distributor for breaker should be off when cleaning. maintenance or repair. It may cause electric shock, injury, fire or It may cause electric shock without power-off.

  • Page 7: Hazardous Area

    Hazardous Area Electrically Live Area DANGER The Control Box has terminal with lethal voltage. - Only trained maintenance personnel should open the box. - Turn off the power before opening the box. Ignoring this warning will result in serious injury or death due to electric shock. Electrical box...
  • Page 8 Range of the Machine in Motion WARNING The machine has a certain range of motion. Keep your hands away from the moving area during operation. Before starting up or checking for maintenance, turn off the air and power first. Ignoring this warning could result in serious injuries. Around the Shoulder press and Tuck press moving area...
  • Page 9 High Temperature Area CAUTION This machine has Press Heads which get extremely hot during operation. Never touch the pressing surfaces during operation. Do not also touch these areas for 30 minutes after the steam has been turned off. Ignoring this warning may result in burns. Shoulder press Rear press Tuck press...

  • Page 10: Safety Labels On The Machine

    Safety Labels on the Machine ⑧ ⑧ ③ ⑮ ⑪ ⑧ ⑧ ⑭ ⑪ ⑦ ④ ⑧ ⑤ ⑧ ⑩ ① ⑯ ⑬ ⑫ ⑥ ② Inside the box ⑨ ⑧ ⑪ ⑩ ⑥ ⑮ ⑯ ⑧ ⑰ ⑦...
  • Page 11 ① ④ ③ ② High pressure air! ⑤ Before maintenance, close air valve and drain residual pressure. It may cause electric shock. Do not touch with wet hands. ⑥ Before opening Control Box or maintenance, always turn off the power. High pressure steam! ⑦...

  • Page 12: Name Of Each Part

    Name of each part Shoulder press safety bar Neck clamp unit Rear press Front press safety bar Short sleeve unit Cuffs clamp unit Front press Operation box Left Transfer Tail clamp unit Body Regulator: Air inlet Foot pedal Control panel Solenoid valve box Control box Shoulder press...

  • Page 13: Operation Unit

    Operation unit Operation box Left Right ⑥ ⑦ ④ ② ⑤ ③ ① ① Left cuff clamp button or Shoulder press and slide start button Left cuff clamp and short sleeve clamp will close during push this button. If you release this button before push the “Shoulder press and slide start button”, the clamp will open. ※The function of buttons ①...

  • Page 14: Control Box

    Control Box ④ ⑤ ⑥ ② ③ ⑩ ⑪ ⑫ ⑨ ⑦ ⑧ ① ① Power switch This is the main power switch. The black button is power ON and the red button is power OFF. ② Emergency stop button You can safely stop the machine and release the press at any time by pushing this button.
  • Page 15 ⑦ Test button By pushing this button, you can test various functions and change settings. See page 36 "Test Operation" for details. ⑧ Counter clear button You can reset the number of finishes on the display to 0. When you push this button, "0" blinks on the display, so press the enter button to reset. ⑨...

  • Page 16: Operation Procedure

    Operation Procedure Follow the procedures below for proper operation. CAUTION Improper operation can cause mechanical failure or injury to operators. Supply air ② ③ Check that the air pressure of each regulator is the specified pressure. ● ①Main regulator ・・・0.6MPa ②Regulator for Left sleeve arm open ・・・0.1MPa ③Regulator for Right sleeve arm open...

  • Page 17: Supply Steam

    Supply steam ●Check whether steam with the pressure at 0.6MPa or more can be supplied to the machine. If the steam pressure does not reach required level, it may adversely affect the shirt finishing quality. Always check whether the steam pressure meets its requirement. ●It takes about 15 minutes until press heads heat up after steam is injected.

  • Page 18: Timer Setting

    Timer setting Set each timer according to the material of the shirt. How to set Long timer and Short timer. 1. Push the button for which you want to change the timer value. →Display shows current timer value. 2. you can change the timer value with the dial by 1 second. 3.

  • Page 19: Set The Shirt

    Set the Shirt ・Beware of pinching hands or clothes by moving part during the operation. CAUTION ・When setting clothing, be careful not to touch the iron surface or the metal parts around it as it may cause burns. ・There are tips on how to finish the shirt very well at each process. ・Read and understand these tips, and utilize them for daily operations.
  • Page 20 2. Set the Neck Set the neck and step on the foot pedal. → The neck clamp will close. ※If you want to set the neck again, press the reset button. The neck clamp will open, and you can set the neck once again. ※In order to set the neck after the tail of shirt is set, step on the foot pedal.
  • Page 21 3. Set the Tail After smoothing out the back of the shirt from top to bottom with both hands, step on the foot pedal and pull the tail at the same time. → The tail clamp closes, and the vacuum starts to work. ※If you want to set the tail again, push the reset button.
  • Page 22 4. Set the Front After the tail clamp closes, vacuum starts to work and side expanders come out. Remove all the wrinkles by pulling the shirt down. Tips！ Left side Remove wrinkles by holding and lifting the shirt up to here as seen in this figure. ⑩...
  • Page 23 Right side Set the right side as same as the left side. If there is a pocket, smooth out the air by the back of the hand moving from bottom to top of the pocket. Tips！ If there are wrinkles around ⑬...
  • Page 24 5-1. Set the Long Sleeve  Make sure that the Short Sleeve Button is OFF. Set the Left Cuff 1. Insert the Cuff into the Press Pad holding it by the right hand. It is easy to insert when using the left hand as seen in this Figure.
  • Page 25 2. While holding the cuff in place with the right hand, push the Cuff Clamp Button by the left hand. Keep pushing the button. → The cuff is clamped. Cuff Clamp ＊ Be careful not to pinch your finger. ※ If you want to set the cuff again, release the Cuff Clamp Button.
  • Page 26 5-2. Set the Short Sleeve Short Sleeve Device 1. Push the Short Sleeve Button on the Operation box. The lamp turns ON. 2. Move both the left and right short sleeve device to the front position. Set the Left Short Sleeve ・If the shirt is small and the clamping distance is long, push the "Size adjustment Tips! button".

  • Page 27: After The Work Of The Day

    Information ・Push the Reset Button during the automatic operation, and then all the processes will stop working. ・Step on the Foot Pedal while the blower is running, then the blower time can be extended 5 seconds each step on. It is maximum 99 seconds. 6.

  • Page 28: Clamp Unit Height Adjustment

    Clamp unit height adjustment You can select from two clamp heights. The initial position is on the lower side, so if you want to raise the clamp position, refer to the following steps to adjust. When changing the height of the clamp unit, be careful not to drop it as CAUTION it is heavy.

  • Page 29: Other Operations

    Other Operations How to Reset Emergency Stop In case the Emergency Stop Button or Safety Guard at the Front Press/Shoulder Press/Tuck Press activates. The buzzer sounds and all of the operations will stop working. All the presses (Shoulder/Body/Tuck) begin to open and the display will show an error.

  • Page 30: How To Replace The Covers

    How to Replace the Covers Turn off the power when replacing covers and padding. CAUTION Let the machine cool down completely before replacing covers and padding. Ignoring this warning may result in burns. After replace the covers , be sure to reset the cover counter. CAUTION Refer to the page 29 for the reset instructions.
  • Page 31 （３）Insert the removed stainless steel rod into the new cover from the exit of the string and the notch at the bottom so that the stainless steel rod is in the center of the cover. （４）Place the tail clamp cover against the presser plate evenly on the top, bottom, left, and right, and pull the string of the cover.
  • Page 32 2. How to install tail clamp receiver cover (1) Hook the edge of the cover on each of the four corners of the tail clamp receiver plate and pull the string to tie it. Put the extra string inside the cover. (Fig.1) (2) Align and fasten the Velcro tapes [a] and [A] on the tail clamp receiver cover.
  • Page 33 1. How to Install the Body Cover Caution ・ Stainless steel rod is installed at front and rear bottom of the body cover. When replacing covers, remove the steel rods and install covers in the following order. 2-1. Install Body Cover （1）...
  • Page 34 2-2. How to Install the Tail of the Body Cover (1) Attach the tail clamp receiver cover and body cover with zipper, and attach the Velcro [b] and Velcro [B]. Tail Clamp Receiver Zipper: Tail clamp receiver cover Velcro [b] Zipper: Body Cover Velcro [B] Rear Bottom String①...
  • Page 35  Neck Clamp (1) Put the neck clamp orange silicone in the Neck clamp cover facing the smooth side of the silicone to the cover. (2) Install the neck clamp cover with silicone over the neck clamp arm from the back side of the Arm. Make sure the surface of the clamp cover is flat.

  • Page 36: Test Operation

    Test Operation Before using the test operation, make sure there is no one working near the WARNING machine. The Test mode operation enables the machine to run each process while the machine runs all the functions continuously on the normal operation. It also works as “Input Test”, “DIP Function”, “Volume Function”, and changes the setting.
  • Page 37 Test Number List 1 Test No. Test Item Remarks Magnetic contactor for vacuum motor Vacuum motor works. Magnetic contactor for blower motor Blower motor works. Shoulder press arm close and open with buzzer sounds. Shoulder press solenoid valve: No.3 Adjust the timing according to the buzzer. Tail clamp move up and down with buzzer sounds.
  • Page 38 Test Number List 2 Test No Test Item Remarks You can check and change the DIP setting. Dip Setting See “DIP setting” on page 39. Push the Counter Clear Button to finish. You can check and change the Volume setting. Volume setting See “Volume setting”...
  • Page 39  Dip Setting ・When [ ] shows up, push the” Enter“ button. ・Turn the “Dial“ to the number you want to check. Push the “Enter” button, and you can see the current setting. ・Turn the “Dial” and select ON or OFF. Push the “Enter” button, and change the setting. ・Push the “Counter Clear”...
  • Page 40  Volume Setting ・When [ ] shows up, Push the” Enter“ button. ・Turn the “Dial“ to the number you want to check. Push the “Enter” button, and you can see the current setting. ・Change the timer value by turning the “Dial”. Set the timer by pushing the “Enter” button once again. ・Push the “Counter Clear”...
  • Page 41 Details Default Setting 0.040 sec. When finishing a short-sleeved shirt, the time to return the sleeve arm slightly Max.0.200 sec. after the sleeve arm is fully opened. For reducing wrinkles on sleeves. 1.00 sec. The time to start "V23" after the sleeve arm is fully opened. For short-sleeve mode.
  • Page 42  Input Test 1 ・When [ ] shows up, push the ”Enter“ button. ・ When you push each input button or foot pedal, the respective display number shows up in the display window at the control panel. ・Push the “Enter” button to finish. “Input Test 1”...

  • Page 43: Troubleshooting

    ◎During the operation, an error number shows up at the display window on the control panel if something is wrong. Check below List, and take the necessary action. Call your dealer or Sankosha if the normal operation does not resume. It is very dangerous inside the control box, work must be done by a qualified WARNING person.
  • Page 44 1. Error Item Error 2. Error Description 3. Check Point 1. Shoulder Press Left Safety Guard 2. Shoulder press left safety guard switch remain activated. 3. (1) If the safety bar is held down, release it, the display will show “- - 4”. Check whether the bar is being pushed by something or not.
  • Page 45 1. Error Item Error 2. Error Description 3. Check Point 1. Front Press Open Sensor Error 2. The front press head is open but “Front Press open sensor SQ1” is not detected. 3.(1) When you touch the magnet to sensor at the head side of cylinder, the red lamp of sensor ①does light ・・・The sensor position is misaligned.
  • Page 46 1. Error Item Error 2. Error Description 3. Check Point 1. Shoulder Press/Slide Start Button Error 2. Occurs when this button is held down at power ON. 3. (1) If the button is pushed, release the button to clear the error. （2）Even if the button is not pushed, if it is showing “E39”...
  • Page 47 1. Error Item Error 2. Error Description 3. Check Point 1. Vacuum Motor Thermal Switch 2. The thermal of the vacuum motor electromagnetic switch "KM01" was activated. 3. Trip “Green” of the electromagnetic switch is retracted and you can’t see it when it works. In case of thermal of electromagnetic switch works, it is considered disconnection of the motor wiring or overload by continuous motor running under the high temperature.
  • Page 48 1. Error Item Error 2. Error Description 3. Check Point 1．Front press middle sensor “Slow” 2．It is slower than the allowable time for the press head to move to the front press middle sensor position. 3．(1) Adjust the speed to match the buzzer for test 28. (2) Check if the sensor is broken, or the wire connection is loose or disconnected.
  • Page 49 1. Error Item Error 2. Error Description 3. Check Point 1. Front Press Head initial position error. 2. Front Press Head Transfer is not in its initial position “right end”. 3. (1) Check if the air pressure is low. Check that the air pressure gauge on the "regulator for front press slide and sleeve arm close" is 0.3MPa.

  • Page 50: Daily Maintenance

    Daily Maintenance In order to ensure the safety of operation and to maintain the finished CAUTION quality, check according to the following “Check item list” before starting work. Check Item List Check Item Daily Monthly Yearly 1. Air pressure ○ 2.

  • Page 51: Daily Check Item

    Daily Check Item 1. Air pressure： Figure-1 ③ ② Check that the air pressure of each regulator is the specified pressure. ● ①Main regulator ・・・0.6MPa ②Regulator for sleeve arm open ・・・0.1MPa ③Regulator for Right sleeve arm close ・・・0.1MPa ④Regulator for front press slide and sleeve arm close ・・・0.3MPa ①...
  • Page 52 3. Steam pressure： Figure-3 Steam pressure gauge 0.6MPa Check if the value of the steam pressure gauge is 0.6MPa of the specified pressure. Figure-3 4. Cover Check the covers "Body, Tuck, Cuff clamp, Short sleeve, Tail clamp and Neck" dirty, tear or not. Dirt and any tear can affect pressing quality.

  • Page 53: Monthly Check Item

    7. Blower filter： Figure-5 Check the Blower Filter is not clogged by any dirt and dust. If the blower filter is clogged, clean immediately. If you keep using the filter without cleaning, it will cause decrease in the blower power as well as a poor finishing quality.

  • Page 55: Spare Parts List

    Spare Parts List Turn off the power and stop the air when replacing part. CAUTION Let the machine cool down completely before replacing part. Ignoring these warnings may result in injury or burns. Index １ ： Sleeve arm ２ ： Shoulder, Neck and Side expander ３...

  • Page 56: 1： Sleeve Arm

    REV：1 1： Sleeve arm...
  • Page 57 1： Sleeve arm REV：1 Part code Part name Q'ty Remarks 101 B1Y003 Cylinder Tuck press 102 C1A073 Speed controller Tuck press 103 B6B003 Knuckle joint 104 H0D001 Emergency spring A 105 H0D002 Emergency spring B 106 21I072 Push button switch 107 B1K008 Cylinder Cuff extension...

  • Page 58: 2： Shoulder, Neck And Side Expander

    2： Shoulder, Neck and side expander REV：0 Rear side...
  • Page 59 REV：0 2： Shoulder, Neck and Side expander No. Part code Part name Q'ty Remarks 201 H0D002 Emergency spring B 202 H0D001 Emergency spring A 203 21I072 Push button switch 204 Q0A007 Mirror 205 F0K009 Shock absorber Shoulder press 206 B0U009 Cylinder Shouldre press 207 C1A065...

  • Page 60: 3： Front Press

    REV：0 3： Front press...
  • Page 61 REV：0 3： Front press No. Part code Part name Q'ty Remarks 301 H0D001 Emergency spring A 302 H0D002 Emergency spring B Switch side 303 21I072 Push button switch 304 F0K002 Shock absorber Front press 305 F0L001 306 B1H012 Cylinder Front press Ａ：Front press open 307 B5A012 Cylinder sensor...

  • Page 62: 4： Rear Press, Tail Clamp And Motor

    REV：0 4： Rear press, Tail clamp and Motor...
  • Page 63 4： Rear press, Tail clamp and Motor REV：1 No. Part code Part name Q'ty Remarks 401 B2C067 Cylinder Rear press 402 B5A002 Cylinder sensor Middle position sensor 403 C1A079 Speed controller 404 C1A074 Speed controller 405 C0E002 Air joint LM guide 406 E0A003 LM guide 407 B0E004...

  • Page 64: 5： Steam Piping

    REV：0 5： Steam piping...
  • Page 65 REV：0 5： Steam piping No. Part code Part name Q'ty Remarks 501 A6B020 Flex hose 850mm 502 A6B017 Flex hose 600mm 503 A6B018 Flex hose 800mm 504 J0A003 Steam pressure gauge 505 RD320T-000 Additional radiator Exhaust heat intake 506 J2M011 Y type strainer Steam inlet 507 RD300T-000...

  • Page 66: 6： Electrical Box And Air Control Parts①

    REV：0 6： Electrical box and Air control parts①...
  • Page 67 REV：0 6： Electrical box and Air control parts① No. Part code Part name Q'ty Remarks 601 21I107 Push button switch Emergency stop 602 21I111 Push button switch Reset 603 20U169 Panel sheet 604 21D006 Dial 605 21C006 Power switch 26-12: Front press open-close 606 A0E019 Solenoid valve 28-27: Rear press open-close...

  • Page 68: 7： Air Control Parts ②

    REV：0 7： Air control parts ②...
  • Page 69 REV：0 7： Air control parts ② No. Part code Part name Q'ty Remarks 701 A0G054 Air operate valve 702 C0C017 Air joint 703 C0C022 Air joint 704 C0A031 Silencer 705 D0E004 Air regulator Air pressure：0.1MPa 706 C0C018 Air joint Air pressure：0.6MPa 707 D0F019 Air combination With gauge...

  • Page 70: 8： Covers

    REV：0 8： Covers 811 812...
  • Page 71 REV：0 8： Covers Part code Part Name Q'ty Remark 801 S1B553 Body Cover 802 S1B554 Body Spring Felt Pad 13mm 803 S1B555 Body SH Silicone 10mm 804 S1B610 Tail Clamp Cover 805 S1B022 Neck Clamp (Small) Cover 806 S1B023 Neck Clamp (Small) Orange Silicone 807 S1B071 Cuff Clamp Cover 808 S1B084...

  • Page 72: Attached Diagram

    Attached Diagram Sensor Diagram Electric Connection Diagram Steam Piping Diagram Air Connection Diagram...
  • Page 73 Sensor diagram SQ7：Shoulder press open sensor SQ8：Shoulder press close sensor SQ2：Front press close sensor SQ10：Front press middle sensor SQ11：Rear press middle sensor SQ1：Front press open sensor SQ6：Front press initial position sensor SQ5：Front press right brake sensor SQ4：Front press left brake sensor SQ3：Front press head press position sensor SB3：Right tuck press safety bar SB14：Press start button...
  • Page 75 １ ３ ４ １ １ １ ３ ３ ３ ３ ２ ４ ４ ３ ４ ５ ６...
  • Page 80 Steam piping diagram ①Flex hose ：3/8×850L ②Flex hose ：3/8×600L ③Flex hose ：3/8×800L ④Steam pressure gauge ：AMT7/16 φ 1.6MPa ⑤Additional radiator ：SM-02-RD320T-000-0 ⑥Y type strainer ：SY-5 100 Mesh 20A ⑦Radiator ：SM-02-RD300T-000-0 ⑧Check valve ：3/8 ⑨Steam trap ：1/2 ⑩Check valve ：1/2...
  • Page 82 SANKOSHA MANUFACTURING CO.,LTD. 988 Kanoya Cho, Hachioji, Tokyo 193-0815 JAPAN T e l： 81-42-621-1181 F a x： 81-42-620-0751 URL： https://overseas.sankosha-mfg.com/ Distributor LP5570E-V1 Rev. 3 2023. 10...

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