FASTERHOLT GT5 User Manual And Spare Parts Catalogue

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User Manual &

Spare Parts Catalogue

Fasterholt Maskinfabrik A/S

Ejstrupvej 22

7330 Brande

Denmark

Irrigator

GT5

(EN) 11-11-2024

Tel.:

+45 97 18 80 66

Telefax:

+45 97 18 80 40

Email: mail@fasterholt.dk

Web:

www.fasterholt.dk

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Summary of Contents for FASTERHOLT GT5

Page 1 User Manual & (EN) 11-11-2024 Spare Parts Catalogue Irrigator Fasterholt Maskinfabrik A/S Tel.: +45 97 18 80 66 Ejstrupvej 22 Telefax: +45 97 18 80 40 7330 Brande Email: mail@fasterholt.dk Denmark Web: www.fasterholt.dk...
Page 2: Table Of Contents
Contents EU Declaration of Conformity General safety Operating Instructions & Information Product labelling Symbols used in this product Intended use Nelson SR150 Operating instructions Rear support leg It is important that the machine is level. This can be adjusted with the support legs at the front and rear. Starting your irrigator Front support leg For hydraulic turntable...
Page 3: Eu Declaration Of Conformity
EU Declaration of Conformity EF - Overensstemmelseserklæring EEC Declaration of conformity Fabrikant (navn og adresse): Fasterholt Maskinfabrik A/S Manufacture (name and address): Adresse: Ejstrupvej 22, CVR: 58 83 28 12 Fasterholt TLF: +45 97 18 80 66 By: DK-7330 Brande...
Page 4: General Safety
- DANGER! Avoid welding in the paint layer! Before welding, remove all paint from the welding area The Fasterholt FM GT12 is a stationary type irrigator with a hose drum (rewind machine). The hose drum is mounted on a turntable...
Page 5: Product Labelling
Product labelling Symbols used in this product The following symbols are used in this product and the following documentation. WARNING Indicates a potentially dangerous situation which, if not prevented, could result in death or serious injury. LUBRICATION Indicates lubrication is required as per the service description. HUSK efterspænding af hjulbolte...
Page 6: Intended Use
Intended use Nelson SR 150 is factory-adjusted to Danish conditions and ready to use after the following three steps: Select and install the nozzle size that best suits your application. Performance data for the different sizes are shown in the table below.
Page 7: Operating Instructions
Operating instructions Starting the GT5 1. Position the machine horizontally in line with the unwind direction. It is important that the machine is level. This can be adjusted with the support legs at the front and rear. 2. The ground must be level for the first 10 m of the unwind direction.
Page 8 5. Lower the two hydraulic support legs to the ground so they are firmly engaged. If the ground is very hard, it may be necessary to move them up and down a few times. (Warning!! The support legs must not raise the wheels of the machine from the ground.) 6.
Page 9 Move the lever on the left hand side to unwind. See the photo below. Open the slide valve on the gun trailer to allow the water to flow freely from the hose during unwinding. It is important that the feed hose is not connected to the machine until the hose is fully unwound. To unwind, press the lever in the direction Before irrigation, move...
Page 10: Setting Up The Gun Trailer
Setting up the Gun trailer REMEMBER when unwinding the hose to ensure that the gun trailer lift is adjusted correctly. Remember to make sure the machine is standing on firm ground, otherwise damage may occur to the gun trailer lift and machine. Connect the gun trailer to the tractor and start unwinding the hose.
Page 11: Start-Up
The hose must be unwound until there are two to three turns left on the drum. Remove the hose guide chains and adjust the hose guide so the hose passing through the hose guide is against the hose already on the drum. (Contact the service department at Fasterholt Maskinfabrik A/S)
Page 12: Maintenance
On gun trailer: 45 psi (3.3 bar) Preparation for winter Before the frost sets in, prepare the machine for winter. Contact Fasterholt Maskinfabrik A/S for a winter service inspection. This avoids unnecessary downtime during the season. Preparation includes the following points: Drain water from the machine and hose with compressed air.
Page 13 Remove the hose for frost protection. Open the tap for frost protection.
Page 14 Lubrication (where necessary) 200 h (2) Weekly/every 200 h (1)(2) (1) = Whichever occurs first (2) = 50 hours in case of heavy use h = hours Contact the Sales Department at Fasterholt Maskinfabrik A/S if you have any questions.
Page 15: Troubleshooting Table
Stop sensor on stop bracket activated Adjust or replace Fuse in computer Replace fuse Control error Contact dealer or Fasterholt Maskinfabrik Rewinding error Hose guide out of alignment Adjust the hose guide Too much hose on drum Check hose length...
Page 16 Pressure sensor Functions: Stop sensor Speed control Speed sensor Pre- and post-irrigation Motor 1, control motor 4 different speeds on sections of the lane Motor 2, stop motor Clock Gradual start-up of turbine Set start time Gradual closing of inlet Display stop time Water volume + spreading width Hose length...
Page 17 Short instructions for use Move Machine: SPEED 30.0m/h Move machine to a new lane. Display shows start and stop time. DOSE 22 mm Pull hose out to end of the lane (e.g. 250 m). TIME 7:28 STOP 7:28 STATUS STOP Sensor Select Speed: SPEED 30.0m/h Display now shows stop after 9h 20m.
Page 18 General instructions for use DISPLAY Standard display SPEED 30.0m/h DOSE 22 mm TIME 7:28 STOP 07:28 STATUS Irrigating ZONE 1 30.0m/h Standard display, ZONE irrigation is selected. DOSE 22 mm TIME 7:56 STOP 17:16 STATUS Irrigating DISTANCE 123m Press the MENU key 1 time to display menu 2 DOSE 12.8V CHARGING 0.231A...
Page 19 Standard menu: SPEED 30.0m/h DOSE 22 mm TIME 14:10 STOP 07:28 STATUS Irrigating SPEED Speed. Can be changed at any time during irrigation using the "+" and "-" keys. ZONE Current zone 1...4, with corresponding speed. The speed cannot be changed. (Zone active) DOSE The dose is calculated from the speed and constants and shows the current number of mm for irrigation.
Page 20: Speed Sensor
MENU 3 PRESSURE SENSOR STOP SENSOR SPEED SENSOR MOT1 0.0 MOT2 1.8A PRESSURE SENSOR Shows that the pressure is high when block is lit. The machine can only move when the pressure is high. If no pressure sensor is fitted (machine data 14 = 0), the machine will move regardless of pressure status. The machine can be fitted with analogue pressure sensors.
Page 21: Operating Hours
MENU 4 CURR. SPEED 22m/h START 0:00 STOP 7:43 OPERATING HOURS 123h CURR. SPEED Shows the current speed. That is, the speed at which the machine is moving now. This can be used to find how fast the machine can move. The current speed may differ slightly from the set speed, especially at the start. This does not matter, as regulation ensures that the average speed within 10 metres is correct.
Page 22 MENU 5 SIGNAL 23 NETWORK HOME +45123456 +45123456 SIGNAL GSM signal strength. NETWORK GSM network. First number on "SMS" list. Second number on "SMS" list. See GSM chapter for details. START: The turbine can only start if the magnet is aligned with the end stop sensor (or end stop sensors). See menu 3 for control of the STOP SENSOR.
Page 23 PRE-IRRIGATION: If pre-irrigation is required, press the PRE- key. The pre-irrigation time is calculated as 8 x the time to move 1 m at the current speed. The constant can be changed individually for pre- and post-irrigation. (See constants). If pre-irrigation is selected, the machine will move forward approx.
Page 24 STATUS Status line in display **IRRIGATING** The machine has not started, but speed signals are being received and it is attempting to maintain the selected speed. IRRIGATING: The machine is irrigating and functions as intended. LOW PRESSURE: Water pressure is low. Individual action according to constants and machine data. STARTING: User has pressed the START key and start sequence is being performed.
Page 25 There are a variety of constants that can be modified by the user. These constants will be stored for many years, even if the battery is removed. Programming procedure: Adjust the speed to 11.1 m/h to access the constants. Press the PROG key 3 times in quick succession to access and change the constants. Press the PROG key again to count forward to the constant you wish to change.
Page 26: Machine Data
Length machine moves per pulse: 0 = Moves according to formula 0 - 160.0 mm 0 - 160.0 mm GT5 (4 magnets) 62.5 = When moving with roller Ø80 [mm] 0 = Moves according to formula (mach. data numbers 0 to 7)
Page 27 Const. Note Factory Min. Max. Description setting Value Value Analogue Pressostat 0 = Digital Pressostat 1 = Analogue Pressostat- Display unit [BAR] 2 = Analogue Pressostat- Display unit [PSI] 0.50 0.10 Voltage Offset [V] 0.20 0.05 Voltage Gain [V] 25.0 Pressure Setpoint 0.0 - 25.0 [BAR] Press for Off - On 25.0...
Page 28 Program Rain can be set to 2 different types of sensors. See machine data no. 16 Sensor One is a round sensor with 4 built-in sensors and can only be used for rollers with 1 magnet. When the battery is connected, the display shows the following for 2 seconds: VERSION n.n0.
Page 29 Troubleshooting: The turbine does not start when the START key is pressed. Answer: The magnet at the stop sensor is not in position or the sensor or sensor cable is damaged. Stop sensor: The mark must be on when the magnet is in position and off when the magnet is removed. See Menu 3. A damaged cable can be assembled in an epoxy moulded assembly or with shrinkable tubing and glue.
Page 30 Combining the various constants: The machine will always be able to run with the factory-set constants. However, there will be different conditions from farm to farm and from machine to machine. Many requests can be met by changing the constants. Slow start-up of turbine.
Page 31 GSM-2G Functions • Dual band 850/900/1800/1900 MHz • GPRS multi slot class 12/10 Easy installation on PR10-12 • GPRS mobile station class B Low power consumption • Compliant to GSM phase 2/2+ Total 10 mA consumption, PR10-12 and GSM-2G Class 4 (2 W @850/900MHz) Visible status LED Class 1 (1 W @1800/1900 MHz) •...
Page 32 GSM-2G is a GSM modem made for PR10-12. The machine can be started, stopped or queried about status by sending an SMS. Commands Start Starts the machine. Stop Stops the machine Speed ## Set desired speed 3,400 m/h Status Returns the current machine status. SMS can be written in small, large or mixed characters.
Page 33 How to start the system: Disconnect the battery from the electronics. Insert the SIM card in a regular mobile phone and change the pin code to 1111. Try sending and receiving an SMS to see whether the SIM and account work as intended. Note that SIM card MUST support 2G.
Page 34 Modem has LED to indicate status. Green Switched off - Searching the network Flashes quickly - No SIM card in modem - Incorrect PIN code - No GSM network available STANDBY (Registered on network) Flashes slowly Connection (TALKING) When an SMS is received, the display shows: Receiver SMS Receiving an SMS, sender's phone number and 40 +45123456...
Page 35: Warranty And Complaints
– including documentation outlining the issue and the relevant machine number – must be returned to Fasterholt Maskinfabrik A/S at the latest 14 days after the complaint was made for the purpose of crediting. A warranty case will only be created once all necessary material has been received.
Page 36: Spare Parts
Spare parts 29 29...
Page 37: Chassis
Item No. Part No. Description Comments 2012227 Chassis GT5 2009045 Wheel shaft 31000079 Gear 2010192 Cover plate for gear 662565 Spring 31000050 Threaded rod for yaw gear 1007186 Clamping ring 31000016 Shaft 700025 Retaining ring Ø25 Ext. 1008612 Hose 3/8...
Page 38 29 29...
Page 39 M16 Lock nut 044008 M8 Lock nut 040410 M10 Steel nut 044012 M12 Lock nut 044006 M6 Lock nut 050316 M16 Plain washer 050312 M12 Plain washer 763916 M16 Riplock 051010 M10 Plain washer 833702 Complete wheel 2015064 Toolbox for GT5...
Page 41 Item No. Part No. Description Comments 921247 Blanking plug 1160300089 Bracket 2012585 Feed pipe 040408 M8 Steel nut 1013860 Air hose 591197 Coupling for air hose 000090402 Angle 000280402 Collar nipple 000130402 000241420 Nipple sleeve 1007545 Pressostat 2 bar 16200726 Hose clamp 16050210 Hose...
Page 43 Item No. Part No. Description Comments 2014918 Side guard, right 2015376 Side guard, right Year 2023 2012909 Side guard, rear right 2015380 Side guard, rear right Year 2023 2014914 Side guard, right 2015378 Side guard, right Year 2023 2014913 Side guard, rear right 2015374 Side guard, rear right Year 2023 2012627...
Page 45: Hose Drum
Item No. Part No. Description Comments 2012577 Bend water inlet 1001095 Nut ring Soft 112138 Nut ring Hard 1001270 Stainless bushing 624099 O-ring for stainless bushing 1007930 Retaining ring Ext. Ø100 1001098 Bearing for 90 mm centre pipe 2001491 Bracket for Bend for water inlet 2014876 Chain 36000004...
Page 47 Item No. Part No. Description Comments 761015-15 Cable roller Loose 2011130-1 Front guard for cabinet 033010050-1 M10 x 50 Stop screw 517542 Operating lever 072210050 M10 x 50 Stainless bolt 2008743 Cover plate for gear wheel 030506016 M6 x 16 Int. hex 2011698 Hand wheel 680006...
Page 49: Battery/Solar Cell
Item No. Part No. Description Comments 2011267 Front guard 510555 M5 x 30 Self-tapping 2001260 Holder for solar cell Left 1005523 Solar cell 2001259 Holder for solar cell Right 35000361 Hinge plate for computer 044008 M8 Lock nut 050208 M8 Plain washer 095008020 M8 x 20 Round head int.
Page 53: Gear
Item No. Part No. Description Comments 2014888 Flange with hose connector 2012091 Tee with Turbine and valve 2009301 Holder for stop turbine 044010 M10 Lock nut 763910 M10 Riplock 631112 Flange gasket 1007098 Flange 022210035 M10 x 35 Set bolt 1007230 Comp.
Page 55 Item No. Part No. Description Comments 1007175 End plug for motor valve 1007180 Motor 1008918 Plug for closing 1008905 Housing for motor valve 1008919 Lock washer 1008920 Shaft 1008921 Bushing 1130172315 Copper ring 022206016 M6 x 16 Set bolt 1007195 Gear for valve 1007190 Gear...
Page 57 Item No. Part No. Description Comments 2012841 Chain gear 2008786 Magnet wheel comp 1007570 Magnet 2008759 Magnetic roller 033006016 M6 x 16 Int. hex 2014931 Arm for gear short 2008479 Arm for gear long 021005035 M5 x 35 Set bolt 2012580 Output from gear/turbine 000090411...
Page 58 12 24 17 18...
Page 59: Cross Track
Item No. Part No. Description Comments 2012690 Stop bracket 15000106 Pin for roller 2014881 Bracket for roller 2014771 Pipe 35000207 Bushing for roller 538119 Bushing 661323 Spring 2009542 Stop arm complete R 641830 2015388 Chain 761289-1 Pillow block 643210 Shackle 643608 Turnbuckle 033010020...
Page 60 12 12...
Page 61 Item No. Part No. Description Comments 15000039 Lift 35000082-1 Hinge right 15000004 Foot for support leg Left 15000005 Foot for support leg Right 35000052 Long support leg 15000034 Bracket for support leg 15000033 Pin for hydraulic cylinder 1007544 Angle 3/8 1007497 Cutting ring 1007505...
Page 65 Item No. Part No. Description Comments 022210025 M10x25 Steel set bolt 763910 M10 Riplock 051010 M10 Plain washer 37000100 Bushing Gun trailer 2010417 Wheel shaft for gun trailer 830600 Wheel 37000066 Bushing Front wheel 022212050 M12x50 Steel set bolt 2010217 Single-wheel leg Gun trailer 021012100 M12x100 Steel bolt...
Page 67 Item No. Part No. Description Comments 14050386 HK 108 Ball with hose connector 14050013 Galv. Locking ring 14050043 Rubber ring 1009328 Flange with HK Cup 631109 Gasket 2010257 Holder for gun pipe 2011381 Spacer profile 2010264 Clamping plate for profile gun trailer 2010267 Adjustment tube 2011124...
Page 69 Item No. Part No. Description Comments 021012045 M12x45 Steel bolt 763912 M12 Riplock 15000127 Hose connector with flange Ø125 mm 15000121 Hose connector with flange Ø110 mm 2010242 Feed pipe 044012 M12 Lock nut 2010226 Stand Gun trailer 021012110 M12x110 Steel bolt 631109 Gasket 2010248...
Page 71 Item No. Part No. Description Comments 022210025 M10x25 Steel set bolt 763910 M10 Riplock 051010 M10 Plain washer 37000100 Bushing Gun trailer 830600 Wheel 2010417 Wheel shaft 2010053 Hitch hook 021016120 M16x120 Steel bolt 37000066 Bushing Front wheel 044016 M16 Lock nut 763916 M16 Riplock 2010271...
Page 75 Item No. Part No. Description Comments 762006 Height extender pipe for gun 500 mm 762005 Height extender pipe for gun 250 mm 021010040 M10 x 40 Steel bolt 050310 M10 Plain washer 761614 Flange gasket 044012 M12 Lock nut 050312 M12 Plain washer 37000064 Tension bar...
Page 77 Item No. Part No. Description Comments 022208025 Bolt 761614 Flange gasket for gun 778402 Lock nut 776548 O-ring 778475 O-ring 778462 Bolt 778401 Base piece 778461 Gasket 778373 Sealing ring 776253 Ball bearing 778405 Bearing housing 778372 Sealing ring 778400 Brake disc 778371 Brake lining...
Page 79 Item No. Part No. Description Comments 778323-017 Retaining ring 776045 Retaining ring 776054 Ball bearing 778326 Spacer pipe 776048 Oil seal ring 778394 Switch lever 776064 777029 Washer 776714 Split pin 778197 Bolt 778282 Shaft 778409 Flat washer 778446 Pipe 778470 Spring 778417...
Page 81: Gun
Item No. Part No. Description Comments 770145 7712781 150Tr Plastic body 7712785 O-ring 7712467 150Tr Plastic cap 7712468-018 18 mm 150 tr plastic nozzle 7712468-019 19 mm 150 tr plastic nozzle 7712468-020 20 mm 150 tr plastic nozzle 7712468-021 21 mm 150 tr plastic nozzle 7712468-022 22 mm 150 tr plastic nozzle 7712468-023...
Page 84 A/S FASTERHOLT MASKINFABRIK EJSTRUPVEJ 22, DK-7330 BRANDE DENMARK TEL.: +45 97 18 80 66 FAX: +45 97 18 80 40 EMAIL: MAIL@FASTERHOLT.DK WWW.FASTERHOLT.DK...