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UNIFILLER M600 Instructions/Spare Parts Manual

Multi station depositor
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MULTI STATION
DEPOSITOR
INSTRUCTIONS AND SPARE PARTS
Manual Part # MUS-Ins-UK
08/25/2014 Version 9
From serial number MS-11617
Translation from the Original Instructions

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  • Page 1 MULTI STATION DEPOSITOR INSTRUCTIONS AND SPARE PARTS Manual Part # MUS-Ins-UK 08/25/2014 Version 9 From serial number MS-11617 Translation from the Original Instructions...

  • Page 2: Table Of Contents

    CLEANING AND SANITIZING ........................6 WARNING DECALS ............................6 ..................................... 6 NORTH AMERICA ............................6 OUTSIDE NORTH AMERICA .......................... 6 INTRODUCTION..............................7 CONTACTING UNIFILLER ..........................7 MACHINE DESCRIPTION ..........................8 ............................10 PERATIONAL ODES Deposit Mode ........................... 10 Spreader Mode ......................... 10 Multi Deposit Mode........................
  • Page 3 ........................35 EPOSITOR EFERENCE CREEN ............................36 ONVEYOR CREEN ............................37 TATISTICS CREEN ............................38 ECIPE CREEN ............................39 ECIPE CREEN ..............................40 CREEN ..........................41 ONVEYOR CREEN ..........................42 EPOSITOR CREEN ..............................43 LEAN CREEN ..............................43 OGIN CREEN 1 ............................
  • Page 4 Piston Swing Arm Bearings ..................... 70 Conveyor Lift Bearings ......................70 ....................70 XLAR INEAR ERVO RIVE AINTENANCE Roller Screw Lubrication Grease Replacement ............... 70 Battery Replacement ........................ 71 Calibrate the Exlar Linear Servo Home Position ..............74 CONVEYOR LIFT SENSOR REPLACEMENT PROCEDURE ..............76 TECHNICAL ADJUSTMENTS ........................

  • Page 5: Safety Instructions And Warnings

    All machines have a risk of personal injury wherever moving parts are involved in their operation. UNIFILLER has taken all possible precautions to reduce and wherever possible eliminate the dangers associated with moving parts. Having all operators/maintenance staff of this equipment read and abide by the instructions in this manual will further reduce the risk of personal injury.

  • Page 6: Cleaning And Sanitizing

    CLEANING AND SANITIZING Notes: This machine is designed for RAPID SANITATION, but not full washdown. Failure to adhere to the cleaning and maintenance instructions detailed in this manual could affect the warranty of this machine. • Do not steam clean or use a pressure washer •...

  • Page 7: Introduction

    INTRODUCTION Thank you for purchasing Unifiller Equipment. We are sure you will get years of trouble free use and excellent productivity from your new investment. Please take a few minutes to read this manual and familiarize yourself with the layout of the controls, and the set up and operating procedure.

  • Page 8: Machine Description

    MACHINE DESCRIPTION Utilizing the latest servo technology, a user friendly interface, and a fully integrated conveyor, the Multi Station is a versatile and accurate piston driven depositor for your everyday depositing needs. Intended uses Non intended uses Batter for cakes, muffins, etc Dry goods Fruit fillings Large chunks over ½”...
  • Page 9 Control screen Emergency and Stop start Product pistons Air connection Belt tensioner Swing arm Hopper lock...

  • Page 10: Operational Modes

    Operational Modes The Multi Station is a versatile machine with the following operational modes. Deposit Mode This is the most basic mode. The depositor will portion a single shot of product each time the photo sensor is triggered. The primary adjustments in this mode are the portion size and the deposit speed. This mode may be used to: •...

  • Page 11: Product Cylinder Combinations And Capacities

    (15 ml) 3.4 oz (100 ml) M600 and M800 Serial Number Location The serial number is located on the Multi Station leg in the locations shown below. The serial number can also be found on the front page of this manual.

  • Page 12: Power Requirements

    Compressed Air Important: It is recommended that the compressed air supplied to the depositor be run through an air dryer, as this will increase the service life of the pneumatic components. Please contact UNIFILLER details. Optimum performance is achieved by setting the air pressure gauge on the machine to 80 P.S.I. (6 Bar) at rest, and at least 70 P.S.I.

  • Page 13: Initial Machine Setup

    INITIAL MACHINE SETUP Cylinder Blocks and Pistons 1. Install each cylinder block by placing the front against the front bar and dropping the handle ear over the rear bar 2. Place food grade grease into each cylinder bore 3. Drop rear end onto bar (1) to secure into position (2). 4.

  • Page 14: Hopper

    Note: You may leave one or more pistons out if desired. The locking piston (1), however, must be installed as it is required for locking the other pistons to the swing arm bar. Hopper 1. Place gasket (1) onto cylinder blocks 2.

  • Page 15: Hopper Plug Kits

    Part number number M600 2” 17665-00 17373-00 17354-00 17324-00 Standard 1 x V0215 2 x V0224-00 1 x V0223-00 M600 Small 1.25” 17651-00 17373-00 17663-00 17324-00 1 x V0215-00 2 x V0214-00 1 x V0223-00 M800 1.75” 17652-00 17374-00 17357-00...

  • Page 16: Rotary Valve

    Rotary Valve 1. Apply food grade grease onto the rotary valve and the 226 O-rings (1). 2. Slide valve into the side cylinder bore 3. Lock valve to the rotary coupler.

  • Page 17: Nozzles And Tooling

    Nozzles and Tooling The Multi Station can be fitted with a range of nozzles as described below. In most cases, however, the Telescopic S-Bend Nozzles are the best choice due to their simplicity and adjustability. Some nozzles (Drip Free, Rotary Manifold etc) require an air cylinder to power them. The Multi Station is prepared to control this type of nozzle and instructions on how to connect them are described later in this section.

  • Page 18: Telescopic S-Bend Nozzles

    Telescopic S-Bend Nozzles 1. Unscrew the front cylinder block locking knobs 2. Insert the upper nozzle into the retaining plate and secure with 223 O-ring (1) 3. Slide the tooling plate in-between the bottom guides flush with the side of the block.
  • Page 19 4. Connect lower nozzle with retaining nut TIGHTEN THE FRONT LOCKING KNOBS. SLIDE NUT FOLLOWED BY 212 O-RING ONTO LOWER NOZZLE BODY. INSERT LOWER NOZZLE INTO UPPER NOZZLE BODY. LOCK THE FRONT 5. Lock the plate in place with the front knob KNOBS TO SECURE THE NOZZLE PLATE IN...
  • Page 20 7. Adjust the nozzles to the pan ADJUST NOZZLE POSITION(S) TO PAN AND IN-LINE OR AHEAD OF NOZZLE LINE-UP MARK ON CONVEYOR...

  • Page 21: Drip Free Nozzles

    Drip Free Nozzles Drip Free Nozzles are powered nozzles with an air cylinder cut-off. The basic installation and setup is the same as for the S-Bend nozzles described above. Beyond that, an air manifold is required to power the nozzles. For an initial setup, remove the blanking plate on the Multi Station enclosure and install the air distribution manifold.

  • Page 22: Guide Rail Setup

    Guide Rail Setup The guide rail can be located into two positions (1 or 2): Spout and spreader nozzle. Each location positions the center of the photo sensor accordingly to the location of the nozzle outlet. Since the spout nozzles extend further away from the outlet center of the cylinder blocks, the sensor has to be located forward to be closer to the nozzle outlet.

  • Page 23: Conveyor Height Adjustment

    Conveyor Height Adjustment Adjust the height of the conveyor by rotating the handle clockwise or counter clockwise. A scale on the side displays the height position. Belt Scraper The Multi Station is supplied with a belt scraper that can be installed and removed (for cleaning and the ability to remove the conveyor belt) without tools.

  • Page 24: Production Setup And Operator Adjustments

    PRODUCTION SETUP AND OPERATOR ADJUSTMENTS This section describes in more detail the parameters and adjustments required to setup and operate the machine Access Levels and Default Passwords Unifiller Systems Operator Interfaces are designed with three access levels for customers as listed below. Access Rights...

  • Page 25: Starting And Stopping Of The Machine

    Starting and Stopping of the Machine This machine is equipped with a Unitronics controller with a touch screen interface. Below the touch screen are three buttons, start, stop, and emergency stop. Most operator adjustments can be made from the touch screen. •...

  • Page 26: General Description And Operation Of The Touch Screens

    General Description and Operation of the Touch Screens This section describes all the adjustable parameters available in the HMI screen to operate the multi station depositor. Screen Hierarchy Below you find hierarchy of access points to different operator parameter screens based on the icon selected.

  • Page 28: General Operator Screen Conventions

    The Main Startup screen contains the following functions and displays: Item Function Unifiller Banner which accesses the Unifiller screen showing Unifiller contact information Software revision. Recipe Button accesses the Load Recipe screen which allows the operator to load a recipe when the machine is not running.
  • Page 29 Depositor and Conveyor Station Buttons access the Depositor and Conveyor parameter screens which allows the user to access parameters that control the function of the Depositor and the Conveyor Statistics Button accesses the statistics screen which allows the operator to view Total Cycles, and Shift Cycles. The Statistics screen also allows the operator to reset the cycles counter.

  • Page 30: Depositor Screen

    Depositor Screen The Depositor screen is accessed from the Main Startup screen by pressing the Button. The depositor screen for the selected mode will appear to allow the operator to access the parameters and depositor reference screen. All Depositor screens include a second screen (shown at the bottom) with additional parameters. Deposit Mode Continuous Mode Spread Mode...
  • Page 31 The Depositor screen contains the following functions and displays: Item Function Deposit Speed refers to how fast the product will deposit. Deposit Volume refers to the amount of product that will deposit in each cycle. Manual Deposit Button: Press the icon for one depositor “purge”cycle Spread Length determines the length of the product spread in multi and spreader modes only.
  • Page 32 The Depositor 2 screen contains the following functions and displays: Item Function Recharge Speed controls the piston speed to fill the product cylinders on the recharge stroke Suckback sets the amount of time from when the depositor starts to recharge until the rotary valve and nozzles close. It is used to reduce the amount of product drip from the nozzles after a deposit Note that the maximum suckback is limited to 50% of the recharge duration.

  • Page 33: Pan Screen

    Pan Screen The Pan screen is accessed from the Depositor screen by pressing the button. The Pan Mode screen will display one of two different screens depending on the mode selected. Multi Shot Mode The Multi Shot Pan screen contains the following functions and displays: Item Function...
  • Page 34 Multi Spread Mode The Multi Spread Pan screen contains the following functions and displays: Item Function Distance to First Row sets the distance from when the pan has been detected to the start of the first spread deposit. In addition, it includes the constant distance from the photo sensor to the nozzle is added Spread Distance sets the distance that the product is spread into cavities.

  • Page 35: Depositor Reference Screen

    Item Function Product Cylinder Blocks indicates the type of product cylinder blocks installed. If M600 blocks are installed, select “6”. If M800 blocks are installed, select “8”. Depositor Height refers to the depositor height (Inches) as indicated on the scale below the operator screen.

  • Page 36: Conveyor Screen

    Conveyor Screen The Conveyor Parameter screen is accessed from the Main Startup screen by pressing the Button. This screen allows the operator to access the conveyor parameters as well as to turn the station on or off. The Conveyor screen contains the following functions and displays: Item Function Conveyor Speed...

  • Page 37: Statistics Screen

    Conveyor Manual Lift UP/DOWN. Used for setting up pans and testing height requirements. If : Conveyor Auto Lift is turned OFF Conveyor Manual Lift is turned ON, The conveyor will operate in the UP position during production Statistics Screen The Statistics screen is accessed from the Main screen by pressing the button.

  • Page 38: Load Recipe Screen

    Load Recipe Screen The Load Recipe screen is accessed from the Main screen by pressing the button or Recipe Name text line. This screen allows the operator to load recipes when the machine is not running. The Load Recipe screen contains the following functions and displays: Item Function Up and Down Buttons allows the operator to scroll through the...

  • Page 39: Save Recipe Screen

    Save Recipe Screen The Save Recipe screen is accessed from the Load Recipe screen by pressing the button. This screen allows a supervisor or higher security level to save recipes under different names and numbers. Note: Under no circumstances can the recipe be saved over the Default Recipe # 0.

  • Page 40: Mode Screen

    SD read SD write Mode Screen The Mode screen is accessed from the Main Startup screen by pressing the button. This screen allows the operator to control the function of the machine including depositor, conveyor, wash and test modes The Mode Screen contains the following functions and displays: Item Function Depositor Mode Button to access the different depositor...

  • Page 41: Conveyor Mode Screen

    Conveyor Mode Screen The Conveyor mode screen is accessed from the Main mode screen by pressing the button. This screen allows the operator to select the behavior of the conveyor. The Conveyor Mode Screen contains the following functions and displays: Item Function Continuous Mode allows the conveyor to run continuously...

  • Page 42: Depositor Mode Screen

    Depositor Mode Screen The Mode screen is accessed from the Main Startup screen by pressing the button. This screen allows the operator to select the behavior of the depositor. The Depositor Mode Screen contains the following functions and displays: Item Function Deposit Mode button sets the depositor into a single shot mode triggered by the photo sensor.

  • Page 43: Clean Screen

    Clean Screen The Clean screen is accessed from the Depositor 2 screen and the Main screen by pressing the button. This screen allows the operator wipe the screen without accidentally changing parameters or pressing buttons. After 10 seconds, the “clean screen” will close and the previous screen will re-appear.

  • Page 44: Technical Screen 1

    Technical Screen 1 The Technical screen # 1 is accessed from the System Screen by pressing the button. This screen allows only the technician or higher security level to change parameters that are changed rarely and affect how the machine runs. The Technical screen # 1 contains the following functions and displays: Item Function...

  • Page 45: Technical Screen 2

    If the icon is green, air powered nozzles are active. Turn this off (grey icon) for S-bend and spreader nozzles. Factory Settings. For Unifiller Authorized Personnel Diagnostics Button accesses the Diagnostics screens which can be used to check inputs and force outputs.

  • Page 46: Password Screen

    Password Screen The Password screen is accessed from the Technical screen by pressing the button. This screen allows only the Technician or higher security level to change the Supervisor and Technician security level passwords. The Password screen contains the following functions and displays: Item Function User Button allows the operator to select which security level password...

  • Page 47: Diagnostics Warning Screen

    Diagnostics Warning Screen The Diagnostics Warning screen is accessed from the Technical screen by pressing the button. This screen warns the technician to make sure the line is clear and to stop the line before proceeding and allows access to I/O monitoring and forcing. Warning: Recipe Load Warning This warning occurs when there is an attempt to load the recipe while machine is running.

  • Page 48: Diagnostics Outputs Screen

    Diagnostics Outputs Screen The Diagnostics Outputs screen is accessed from the Diagnostics Menu screen by pressing the button. This screen allows the technician to force on Outputs that are connected to the PLC. This screen also allows access to the Servo Diagnostic/Setup screen. The Diagnostics Outputs screen contains the following functions and displays: Outputs are shown as icon buttons.

  • Page 49: Diagnostics Inputs Screen

    • Rotary Valve Open / Close • Servo Actuator Positioning Warning: Make sure people and loose parts are clear of moving parts before forcing outputs, otherwise severe injury or machine damage may result. Diagnostics Inputs Screen The Diagnostics Inputs screen is accessed from the Diagnostics Menu screen by pressing the button.

  • Page 50: Alarms And Diagnostics

    • Check that the red E-Stop button is reset • Check all connections between the conveyor and panel. MCR Fault • Main control relay fault, contact Unifiller Systems Alarm: Lift Cylinder Switch - Bottom This switch controls conveyor up – position.
  • Page 51 Alarm: Lift Cylinder Switch - Top This switch controls conveyor down – position. Alarm occurs when: • Switch is defective or cable is damaged – replace the switch. • Switch is in the wrong position along the cylinder – re-adjust it using Calibration Procedure.

  • Page 52: Alarms And Diagnostics

    • Product too thick for depositor to maintain set production speed • Reduce the depositor speed • Reduce the conveyor speed • If problem persists contact Unifiller Systems Warning: Excessive Recharge Speed Recharge speed is too high for the product used.

  • Page 53: Setting Up Parameters For First Use

    Setting Up Parameters for First Use When configuring the machine for a new pan, perform a dry run by following the procedure below. Once the parameters have been adjusted accordingly, you may place product into the hopper and adjust the volumes as required. Please read the “General Description and Operation of Touch Screen”...
  • Page 54 8. Change the system to setup mode. This will prevent product from depositing into the pans. Login as a Supervisor Select the depositor mode and select Test Mode ON 9. Select the conveyor mode in the operator interface screen. – Continuous, Go-Stop-Go, or Go Stop Return.
  • Page 55 10. Select conveyor lift, or NO lift Select the conveyor lift 11. Adjust the volume to the desired amount. See volume chart for approximate weights. DEPOSIT SPEED VOLUME 12. Press start and place pan on the conveyor. 13. Observe the operation of the machine and adjust the parameters according to mode. 14.

  • Page 56: Deposit Mode

    Deposit Mode The deposit mode is used for a single shot deposit into a muffin or loaf pan. The sensor detects the presence of each pocket and deposits product into the carrier at a predefined delay. Please note that this mode works well where the sensor can clearly distinguish between pockets on a multi pocket or single containers.

  • Page 57: Continuous Mode

    Continuous Mode The continuous mode is used to spread or deposit a large volume greater of product over a long distance. The multi station will pump in a continuous matter to deposit a volume of product greater than the product cylinders can hold. 1.

  • Page 58: Multi Deposit Mode

    Multi Deposit Mode Use this mode to spread product into multi pocket loaf pans. The depositor will spread a specified length of product into the product carrier a given number of times. 1. Select the Multi Spreader Mode in the operator interface screen 2.

  • Page 59: Important Parameter Combination Functions

    IMPORTANT PARAMETER COMBINATION FUNCTIONS Multi Station Conveyor Drop Function The Multi Station conveyor can drop (dive) during deposit cycles in two speeds: • Fast drop speed is for normal dropping the conveyor after a deposit has finished • Slow drop speed is intended for slowly dropping the conveyor after a set time from the start of the deposit.

  • Page 60: Parameters For Spreading Product

    Parameters for spreading Product Stick Times, Release Time and Conveyor Restart parameters are used when spreading to control the gap in the leading and trailing edges against the lip of a pan. These parameters are active when the Multi Station is used in one of the following modes: •...

  • Page 61: Dissasembly And Cleaning / Sanitizing

    DISSASEMBLY AND CLEANING / SANITIZING Notes: This machine is designed for RAPID SANITATION, but not full washdown. Failure to adhere to the cleaning and maintenance instructions detailed in this manual could affect the warranty of this machine. • Do not steam clean or use a pressure washer •...

  • Page 62: Cleaning

    The belt can be removed for cleaning by releasing the front tension clamps. 1. Release belt tensioner clamps by lifting to the UP position BELT TENSION RELEASE CLAMP 2. Slide belt off the conveyor for cleaning REMOVE BELT FOR CLEANING Cleaning Clean all removable parts as follows: •...

  • Page 63: Sanitizing

    Sanitizing • Mix 1 ¼ oz’s (120ml) of Zep F.S. SUPERMARKET SANITIZER (red) per gallon (4ltr) of water. Immerse all parts that were previously in the cleaner in the new solution for 1-2 minutes. Rinse thoroughly with potable water. Re Assembly •...

  • Page 64: Recipe Backup And Restore

    RECIPE BACKUP AND RESTORE The Unitronics PLC controller in this machine can save up to 40 recipes. The recipes can be backed up and saved to an SD card. The Multi Station is shipped with an SD Memory card inserted and formatted for use with Unitronics PLC.

  • Page 65: Restoring All Recipes To The Multi Station

    Restoring all Recipes to the Multi Station Note that when restoring recipes, all existing recipes on the machine will be overwritten. To back up recipes: 1. Log in at Supervisor or Technician level 2. Touch the recipe name on operator screen. 3.

  • Page 66: Controls

    CONTROLS This machine is equipped with a Unitronics HMI controller mounted inside the main enclosure. All electrical and pneumatic components are located inside the main enclosure. Remove the front cover to access the components. Enclosure Layout CONVEYOR VFD DRIVE 24VDC POWER SUPPLY CONTACTOR FUSES...
  • Page 67 SOLENOID SOLENOID AIR POWERED ROTARY VALVE NOZZLES SOLENOID SOLENOID CONVEYOR CONVEYOR LIFT SLOW DROP...
  • Page 68 SERVO LINEAR ACTUATOR CONVEYOR LIFT AIR CYLINDER CONVEYOR LIFT SENSOR SERVO LINEAR ACTUATOR BATTERY COMPARTMENT MAIN AIR PRESSURE REGULATOR AND GAUGE MAIN AIR DUMP VALVE...

  • Page 69: Maintenance

    The most important component of the machine are the O rings. These must be inspected and maintained daily. All O rings should be high quality Viton seal as supplied by UNIFILLER, or your authorized UNIFILLER dealer. Signs of wear include: Flatness, Abrasions, Cracks, and Cuts...

  • Page 70: Piston Swing Arm Bearings

    Piston Swing Arm Bearings • Inspect every 200,000 cycles or 2 weeks. Ensure set screws are tight and not loose. Check shaft for play. Tighten if required and lubricate. • Grease bearings every 400,000 cycles or 4 weeks with Shell Cassida RLS2 food grade grease Conveyor Lift Bearings •...

  • Page 71: Battery Replacement

    If the Multi Station loses the home position at some time, the most likely cause is a dead battery. It cannot be used then until the battery has been changed. To purchase replacement battery, please contact Unifiller Systems – Customer Service and refer to part no. 81595-00 (Exlar Part Number 42712).
  • Page 72 Battery Drained Indicators Machines V138 and earlier When battery is depleted – “Exlar Not Homed” screen will appear. Important: Power off the machine immediately. Warning: An attempt to run the machine after “Exlar Not Homed” screen appeared, may result in damage to Multi Station. Machines V139 and later When battery is depleted –...
  • Page 73 Replacing the Battery 1. Remove the back cover of the Multi Station. 2. Locate Linear Actuator and remove the cover. 3. Use inspection mirror to see the battery connector. The battery is located on the outside wall (the one with label) of the actuator. 4.

  • Page 74: Calibrate The Exlar Linear Servo Home Position

    Calibrate the Exlar Linear Servo Home Position 1. Remove the power to the Multi Station 2. Assemble the machine with the blocks and one piston in the farthest outside port (away from the cabinet). Do not install the rotary valve or hopper 3.
  • Page 75 6. Connect Multi Station to compressed air 7. Push E-Stop in 8. Apply electrical power to the Multi Station 9. Log in at the Technician level 10. Press TECH icon 11. Press DIAGNOSTICS icon 12. Press OUTPUTS icon 13. Press NEXT arrow to get to the EXLAR diagnostic screen 14.

  • Page 76: Conveyor Lift Sensor Replacement Procedure

    23. Disable actuator by pressing “Enable” icon again. Exit Diagnostic screens. 24. Multi station is now ready to use. CONVEYOR LIFT SENSOR REPLACEMENT PROCEDURE Please refer to the separate maintenance procedure located on the CD supplied with the Multistation...

  • Page 77: Technical Adjustments

    TECHNICAL ADJUSTMENTS Conveyor Actuator Speed Adjustments The conveyor lift can be adjusted via the labeled flow controls located on the lift actuator. Adjust the upper flow control for the conveyor drop speed. Adjust the lower flow control for the conveyor lift speed.

  • Page 78: Sensor Range Adjustment

    Sensor Range Adjustment The pan sensor if factory preset, however for technical reasons or for sensor replacement, please follow the instructions below on sensor setup and calibration. You may also contact Unifiller systems for customer support. Connect the sensor, and power the system. “Do not press the start button”...

  • Page 79: O-Ring Care Section

    O-RING CARE SECTION The most important components of the machine are the O rings. These must be inspected and maintained daily. All O rings should be high quality Viton as supplied by Unifiller, or your authorized Unifiller dealer. Signs of wear include: Flatness, Abrasions, Cracks, and Cuts...

  • Page 80: Recipe Template

    RECIPE TEMPLATE Customer: Recipe Number: Recipe Item Screen Location ICON Selection Check Single Deposit Multi Deposit Deposit Mode Mode Continuous Spread Multi Spread Conveyor Off Conveyor On / Conveyor Conveyor On Continuous Conveyor Conveyor Mode Mode Go - Stop - Go...
  • Page 81 Go – Stop - Return Conveyor Lift Conveyor Untwist Delay Deposit 2 Centimeters Units Selected Technical Inch Powered Technical Nozzle Control...
  • Page 82 Slow Drop Parameter Deposit Speed Parameter Deposit Parameter Volume Deposit Delay Parameter Precharge Parameter Conveyor Slow Parameter Drop Delay Deposit Length Parameter (Muti Spread) Front Stick Parameter Time...
  • Page 83 Rear Stick Parameter Time Deposit Length Parameter (Spread) Deposit Length Parameter (Continuous) Conveyor Conveyor Speed Suckback Parameter 2 Conveyor Parameter 2 Restart Delay Enter value Untwist Delay Parameter 2 0-9.9 seconds Number of Deposits to Tray each Pocket...
  • Page 84 Distance from Photo Sensor Tray to first Pocket Distance between Tray Pockets Number of rows in the Tray Tray Distance from Photo Sensor Tray to first Pocket Spread Tray Distance Distance between Tray spread deposits Block Type Reference Photo Sensor Reference Position Conveyor...
  • Page 85 Splash Technical Reduction Restart Delay Technical...

  • Page 86: Spare Parts List

    SPARE PARTS LIST Hopper and side plate Hopper and Swing arm...

  • Page 87: Pistons And Blocks

    Pistons and Blocks Model Part ID Part number M600 Rotary valve (1) 17222-00 M800 Rotary Valve (1) 17262-00 M600 Block only (2) 17260-00 M800 Block only(2) 17261-00...

  • Page 88: Height Adjustment

    Height adjustment Conveyor...

  • Page 89: Swing Arm 1

    Swing Arm 1...

  • Page 90: Exlar And Swing Arm 2

    Exlar and Swing Arm 2 Solenoids...

  • Page 91: Electrical

    UNIFILLER SYSTEMS INCORPORATED. 7621 MACDONALD ROAD RIVERPOINTE BUSINESS PARK DELTA, BC V4G 1N3 604-940-2233 Toll Free: 1-888-733-8444 Fax: 604-677-5844 parts@unifiller.com Electrical Part No Description Qty Used 80570-00 Exlar Actuator kit 80888-00 Unitronics PLC HMI Screen 80896-00 Unitronics PLC Expansion Module...

  • Page 92: Trouble Shooting

    Trouble Shooting Machine will not Cycle? Check main air supply for pressure • E-stop is pressed • Volume adjustment set too low • Incomplete piston stroke due an obstruction or really thick product • Product being deposited is too hot and the valve is seizing. •...

  • Page 93: Pneumatic Schematic

    PNEUMATIC SCHEMATIC...

  • Page 94: Electrical Schematics

    ELECTRICAL SCHEMATICS The following pages contain the electrical schematics for the Multi Station for: • North America • Europe • Australia / New Zealand...
  • Page 95 North America...
  • Page 99 Europe...
  • Page 103 Australia / New Zealand...

  • Page 107: Ce Mark

    CE MARK...

  • Page 108: Sound Level Measurement

    Sound Level Measurement All sound level readings taken at 1m from the front of the machine and 1.6m from the floor level. All readings are “A” weighted emission sound pressure level. Machine Sound level dB Compact Depositor 79.4 Uni1000i 75.2 Pro 1000i 75.2 Pro 2000...

This manual is also suitable for:

M800Small bore pistons m600Small bore pistons m800

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