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OWNER'S MANUAL
110cc ATV
Always wear a helmet: It could save your life!
NEVER permit children under age 6 to operate this ATV.
Do not remove the owner ' s manual from this vehicle. Please obtain, review and
follow provincial/municipal government acts and regulations pertaining to
owning and operating an off-road vehicle.
Failure to follow the age recommendations for this ATV. Failure to supervise
children under 6 on ATV models intended for their use.
Use by children of ATVs that are not recommended for their age can lead to
severe injury or death of the child. Even though a child may be within the age
group for which an ATV is recommended, he or she may not have the skills,
abilities, or judgment needed to operate the ATV safely and may be involved in
a serious accident.
Category Y (Youth Model) ATV, An ATV of appropriate size intended for
recreational use under adult supervision by an operator under age 16. Youth
model ATVs can further be categorized as follows: Category Y-6+ ATV. A
Category Y-6+ ATV is a youth model ATV that is intended for use by children
age 6 or older. Category Y-10+ ATV. A Category Y-10+ ATV is a youth model ATV
that is intended for use by children age 10 or older. Category Y-12+ ATV. A
Category Y-12+ ATV is a youth model ATV that is intended for use by children
age 12 or older. Category T (Transitional Model) ATV. A Category T ATV is an
ATV of appropriate size that is intended for recreational use by an operator age
14 or older under adult supervision, or by an operator age 16 or older.
Congratulations on your purchase of 110cc sports ATV from dealers of X-PRO.
Your ATV is warranted to be free of manufacturing defects in material and
workmanship for a period of 90 days from the date of purchase. During the
warranty period X-PRO will at its option, repair, provide replacement parts or
replace your 110cc sports ATV at no charge. This warranty does not cover
normal wear items or damage caused by neglect or misuse of the product.
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Table of Contents
Related Manuals for X-PRO Bolt 110
Summary of Contents for X-PRO Bolt 110
- Page 1 ATV of appropriate size that is intended for recreational use by an operator age 14 or older under adult supervision, or by an operator age 16 or older. Congratulations on your purchase of 110cc sports ATV from dealers of X-PRO. Your ATV is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days from the date of purchase.
- Page 2 Fender bent or broken due to abuse Any sign of impact, accident, jumping, spin-outs or roll over. X-PRO is not liable for any damage claim or liability claim person or otherwise resulting from the operation of this product in any way.
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Page 4: Table Of Contents
HOW TO READ THIS MANUAL Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words WARNING or CAUTION have some special meanings. Pay great attention to the messages. NOTE: Indicating special information which is to make maintenance easier or instructions clearer. - Page 5 RIDING YOUR ATV ON SNOW OR ICE..............43 ACCESSORY USE AND VEHICLE LOADING............44 INSPECTION AND MAINTENANCE ..............45 TOOLS........................47 SPARK PLUG ......................48 VALVE INSPECTION....................49 BATTERY INSTALLATION.................. 50 ADJUSTMENT OF THROTTLE LEVER...............56 IDLE SPEED…………………................57 FUEL HOSE......................57 ENGINE OIL CHECK AND CHANGE..............58 AIR CLEANER......................60 DRIVE CHAIN......................63 DRIVE CHAIN CLEANING AND OILING .............64 TIRES........................66...
- Page 6 signs and riding only in areas designated and approved for off-road recreational use. NOTICE TO PARENTS THIS ATV IS BUILT FOR USE BY CHILDREN AGE 16 AND OLDER, BUT THE USERS MANUAL IS WRITTEN FOR ADULTS WHO WILL BE SUPERVISING THE CHILDREN, WE STRONGLY RECOMMEND , THEREFORE, THAT YOU REVIEW THIS ENTIRE MANUAL WITH YOUR CHILD AND CAREFULLY EXPLAIN THE INSTRUCTIONS, REQUIREMENTS, AND WARNINGS IT CONTAINS SO THAT YOUR CHILD CAN UNDERSTAND THEM.
- Page 7 or older under adult supervision, or by an operator age 16 or older. · Never allow a child under age 6 to operate an ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
- Page 8 · Never operate that ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting larger hills. · Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill.
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Page 9: Fuel And Oil
speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control. · Never operate an ATV in fast flowing water or in water deeper than that specified in this manual. -
Page 10: Location Of Labels And Serial Numbers
You need to know the frame and engine serial numbers to get SERIAL NUMBERS: title documents for your ATV. You also need these numbers to help your dealer or X-PRO order the parts. FRAME SERIAL # ENGINE SERIAL # LABELS: Read and follow all of the warning labels on your ATV. Make sure you understand all the labels. -
Page 11: Handlebar & Control Layout
Affixed to the left rear fender Following label is affixed to the left rear fender Labeled according to the actual tire pressure value of the factory Following label is affixed to the left front fender HANDLEBAR & CONTROL LAYOUT Left Handle Bar Engine Stop Switch: With this switch in the “... -
Page 12: Right Handlebar
can be started. The engine will not start with this switch in the “ OFF ” position. Start Button: When the ignition key is in and turned to the “ ON ” position, the Engine Stop Switch is in the “ RUN ” position, this Button will start the engine. -
Page 13: Fuel Valve
Front Brake Lever Squeeze the front brake lever to engage the brakes on the front tires. FUEL VALVE This valve is located beneath the fuel tank, and has two positions. “ ON ” position “ OFF ” position “ OFF ” position “ ON ” position The fuel valve set to “ OFF ” ; fuel The fuel valve set to “... -
Page 14: What You Should Know Before Riding
ATV properly in different situations and on different types of terrain. For More information on ATV Safety please contact X-PRO, make sure that it is legal to ride in the area you selected. Review the local laws and make sure you are not trespassing. -
Page 15: Break-In
Engine oil Proper level – Check the oil by inspecting the Engine Oil indicator located at the bottom of the engine. The engine oil should completely fill the view window as indicated in the picture. Add oil if the window is not completely filled. Throttle Proper free play of throttle lever;... - Page 16 The first month is the most important in the life of your vehicle. Proper operation during this break-in period will be helpful for assuring maximum life and performance of your new vehicle. The following guidelines explain proper break-in procedures. Maximum Throttle Opening Recommendation During the first 10 hours of operation, you should always use less than ½hrottle opening.
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Page 17: Safety Gear
SAFETY GEAR A DOT approved motorcycle helmet is the most important part of your safety gear. A DOT approved motorcycle helmet can help prevent a serious head injury. Choose a helmet that fits snugly. Motorcycle or ATV dealers can help in selecting a good quality helmet which fits it properly. -
Page 18: Basic Movement And Shifting
BASIC MOVEMENT AND SHIFTING STARTING THE ENGINE Before attempting to start the engine, make sure to follow these steps. 1. Insert the ignition key and turn it to the “ ON ” position. 2. Turn the fuel valve to “ ON ” . 3. -
Page 19: Turning
To stop the ATV when ATV runs at the low speed, please use front brake lever which is located on the right side of the handle grip. TURNING Turning improperly ATV could go out of control, causing a collision or overturn. Always follow proper procedures for turning as described in the owner ’... -
Page 20: Climbing A Hill
1. Speed up and maintain a steady speed before reaching the top of the hill. Remember that you must ride at a steady speed all the way to the top of the hill. 2. Shift your body forward by sliding forward on the seat. Lean slightly forward. For steep hills, stand on the footrests and lean forward. -
Page 21: Driving Over Obstacles
DRIVING OVER OBSTACLES If you come to an obstacle that you cannot avoid, you may be able to cross over it by using the following procedure. 1. If the obstacle is in front of you, approach at walking speed. 2. Rise up slightly on the footrests. 3. -
Page 22: Riding In Cold Weather
You may experience skidding or sliding when you are not braking. You may be able to overcome it by using the techniques listed below. If your front wheel skids: Gain front wheel traction by reducing the throttle opening and leaning your body slightly forward. If your rear wheel skids: If space permits, steer in the direction of the skid. -
Page 23: Accessory Use And Vehicle Loading
Riding in cold weather can be hazardous. At a temperature of 10 ° F (-12 ° C), the wind chill created by going just 10 mph (16km/h) makes you as cold as if you were standing still at a temperature of -9 ° F (-23 ° C). At this temperature, exposed flesh will freeze in just a few minutes. -
Page 24: Inspection And Maintenance
4. Do not add accessories or cargo which interferes with controls or other equipment. 5. Do not carry heavy or bulky cargo. 6. Distribute cargo weight evenly between the front and rear of the vehicle as well as both sides of the vehicle. Locate cargo weight as close to the center of the vehicle if possible. -
Page 25: Tools
A white or dark insulator indicates that the engine may need adjustment, or another plug type may be needed. Consult your authorized dealer or X-PRO if your plug insulator is not a light brown color. CAUTION... -
Page 26: Valve Inspection
Therefore, air valve gap must be checked periodically. If you have the proper tools and are mechanically proficient, instructions on adjusting the valve clearance are given in the service manual. If assistance is needed please contact X-PRO to find your local dealers. -
Page 27: Battery Installation
BATTERY INSTALLATION INITIAL SERVICE AND INSTALLATION OF BATTERY: Note: The following page is for vehicles with battery’s containing separate electrolyte pack. Most battery’s will come with the electrolyte already sealed into the battery. Preparing the battery: · Place battery on level surface. Remove sealing tape from top. - Page 28 · After all the electrolyte has drained from the bottles into the battery, pull plastic electrolyte bottles gently out of the battery. · Discard empty electrolyte bottles in a waste area that is inaccessible to children and animals. · After filling let battery stand for at least 30 minutes before charging.
- Page 29 Figure 9 Figure 10 NEVER REMOVE THE STRIP OF CAPS NOR ADD ANY WATER OR ELECTROLYTE. Battery Replacement: · Remove old battery. Mark which cable is connected to the positive terminal (+) and which cable is connected to the negative (-) terminal. ·...
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Page 30: Adjustment Of Throttle Lever
FUEL HOSE Inspect the fuel hose for damage and fuel leakage. If any defects are found, the fuel hose must be replaced, call X-PRO to get EPA approved fuel hose. ENGINE OIL The engine oil should be changed after the break in of first 50 mileages and should be changed by every 200 or 300mileages. -
Page 31: Engine Oil Check And Change
Engine oil dip stick location ENGINE OIL CHECK AND CHANGE Engine oil dip stick Engine oil drain bolt 1. Remove the drain bolt and allow oil to drain into an approved container. 2. Re-install the drain bolt 3. Add fresh oil of the specified type (see page 13, fuel and oil). NOTE: Approximately 0.85Qt (0.8L) of oil is required. -
Page 32: Washing The Element
Air cleaner REMOVAL The air cleaner accumulates dust and must be cleaned periodically. If the ATV is ridden in dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule. If the ATV is submerged in water, the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine. -
Page 33: Drive Chain
The drive chain is damaged means that the sprockets may also be damaged. Inspect the sprockets as specified below: DRIVING CHAIN CLEAN AND OILING If you find any of these problems with your sprocket, consult X-PRO or your local service center. DRIVE CHAIN CLEANING AND OILING... -
Page 34: Tires
ATV. Inspect the drive chain slack before each use. TIRES Any questions please consult X-PRO authorized dealers. TIRES The ATV is equipped with low pressure tubeless tires of the size and type listed... - Page 35 Front :AT14.5 x 7-6 Rear: AT14.5 x7-6 Tire Tread Condition 4.0 mm (0.16 in) Tire Air Pressure Check the air pressure in all tires before riding. Improper air pressure would affect handling, steering response, traction, tire life and rider comfort. Be sure that the tires are inflated to the pressures shown below.
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Page 36: Brakes
these sections when replacing tires. It is very important to use the proper tools when repairing or replacing tires in order to protect the tire bead or wheel rims. Have this work done by your dealer or a qualified tire repair station. When breaking the tire bead loose from the wheel, be extremely careful not to damage the inner wheel rim surface or the tire bead. -
Page 37: Front Brake Adjustment
Front Brake Adjustment Try to move the vehicle backward and forward when the brake is applied. If the front wheels can turn, adjust the brake to lock the wheels securely. Measure the amount of free play needed to lock the brake lever, as shown in above, if necessary. -
Page 38: Troubleshooting
Throttle cable Throttle lever TROUBLESHOOTING This troubleshooting guide is provided to help you to find the cause of some common complaints. COMPLAINT: Engine is hard to start or does not start at all. Something is probably wrong with the fuel system or ignition system. -
Page 39: Transporting
fuel. e. If fuel is reaching the carburetor, the ignition system should be checked next. Ignition System Check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Push the electric button START. Apply the rear brake lever to make sure the rear wheels are locked. -
Page 40: Cleaning Procedure
Failing to secure the vehicle properly may result in an accident or damage to the vehicle. When transporting the ATV, lock the parking brake lever and tie down the vehicle securely with straps, rope, or some other suitable means. Use extra tie downs when you transport the vehicle in the standing position. -
Page 41: Procedure For Returning To Service
TIRES Inflate tires to the normal pressure. EXTERNAL 1. Spray all vinyl and rubber parts with rubber protection. 2. Spray unpainted surfaces with rust preventative. 3. Coat painted surfaces with car wax. PROCEDURE FOR RETURNING TO SERVICE 1. Clean the entire vehicle. 2. -
Page 42: Emission Control System Warranty
If an emission-related part on your vehicle is defective, the part will be repaired or replaced by the X-PRO. This is your emission control defects warranty. OWNER’S WARRANTY RESPONSIBILITIES As the vehicle owner, you are responsible for the performance of the required maintenance. -
Page 43: Warranty Coverage
Coverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair facility. X-PRO will not cover repairs performed outside of an authorized dealer or repair facility. The use of replacement parts not equivalent to the original parts may impair the effectiveness of your vehicle’s emission control system. -
Page 44: Limited Liability
This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to/from the authorized dealer. X-PRO is not liable to any person for incidental, consequential or special damages of any description, whether arising out of express or implied warranty or any other contract, negligence or other tort or otherwise.
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