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Sonny's 60K Installation, Operation And Service Instructions

Caliber water softeners
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INSTALLATION, OPERATION,
and SERVICE INSTRUCTIONS
with parts lists
CALIBER
WATER
SOFTENERS
2021 Models
SonnysDirect.com

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  • Page 1 Water INSTALLATION, OPERATION, and SERVICE INSTRUCTIONS with parts lists CALIBER WATER SOFTENERS 2021 Models SonnysDirect.com...

  • Page 2: Table Of Contents

    Installation, Installation, Operation, and Service Operation, and Instructions with Parts lists Service Instructions with Parts Lists Caliber Water Softeners Models from 2021 Contents Introduction ................ Troubleshooting Guide ............ Specifications ..............Parts List................Installation ................. Limited Warranty ............. Electrical Controller Circuit Board Layout ......Appendix A - Basic Principles .........

  • Page 3: Introduction

    Introduction Safety Instructions and Safety Definitions Throughout this manual there are paragraphs set off by special headings. Note NOTE! “Note!” is used to emphasize installation, operation or maintenance information which is important, but does not present any hazard. Caution CAUTION! “Caution”...
  • Page 4 Introduction Attention Service Technician: This publication is written specifically for, and is intended to be used by, trained service and maintenance personnel who are experienced in the installation, function and repair of Caliber equipment. Untrained individuals who use this manual assume the risk of any resulting property damage and/or personal injury. WARNING! Electrical shock hazard! Prior to servicing equipment, disconnect power supply to prevent electrical shock.

  • Page 5: Specifications

    Specifications SPECIFICATIONS Specifications for CWS2 Water Softeners Caliber commercial water softeners are designed to remove hardness minerals from water. In order to function properly, some operational parameters must be followed. They include: An operating water pressure between 30 dynamic psi and 125 psi (207–862 kPa). If water pressure is greater than 80 psi, Caliber recommends following the IAPMO Uniform Plumbing code section 806.2 by installing a Pressure Regulating Valve before the system.
  • Page 6 SPECIFICATIONS CWS2 Dimensions Table 2. CWS2 Dimensions (inches) Model 120K 150K 210K 300K 450K 600K Overall Depth 19.6 Overall Width Overall Height (A) 65.5 73.5 84.7 85.4 85.5 95.7 Plumbing Height (B) 54.1 62.1 73.3 74.1 82.6 84.3 90.6 Tank Height (C) 66.2 75.5 77.2...

  • Page 7: Installation

    INSTALLATION Installation Materials With the exception of media containers, open the remaining containers, remove all the components, and inspect them before starting installation. The following are necessary components for installing a CWS2 Softener. Figure 2. Materials Stem Controller w/ Eductor Throat Elbows bracket mounted Plumbing Adapter...
  • Page 8 Installation Locate Softener Select a space that is level and allows a sufficient amount of room above and behind the softener tank(s) for service access and plumbing supply and drain lines. Floor surface—Choose an area with a smooth, solid and level floor capable of supporting the operating weight of the softening system Drain facilities—A nearby drain must be capable of handling the water softener discharge flow rates during the backwash cycle of the regeneration process in addition to the maximum flow rates of other equipment...

  • Page 9: Loading The Media

    Installation Loading The Media Table 3. Loading Quantities. Model 120K 150K 210K 300K 450K 600K Resin (Ft³) Gravel (lbs) Freeboard (inches) NOTE! Do NOT attempt to load the media without having the tank in its final position. Moving the tank once the media has been loaded will be difficult at best. Figure 4.
  • Page 10 Installation Attach Tank Adapter (30” and 36” Tanks Only) Ported Tanks Fasten the 12 bolts in the sequence indicated below. Once all of the bolts have been tightened, complete a second pass to ensure all of the bolts are secure. Figure 5.
  • Page 11 Installation Mount the Valve Figure 7. NOTE! For 24”ported tanks, replace o-ring included with the valve with the thicker o-ring provided with the tank. Position large o-ring above threads. Do not lubricate o-ring. Lubricate small o-ring Twist the valve onto the tank, counterclockwise to the thread start.
  • Page 12 Installation Plumbing Adapter Figure 8. Insert pins into the valve body and adapter Lubricate o-rings Flow Meter Coupling 1.5” or 2” Threads Lubricate Insert Plumbing o-rings Adapter CAUTION! All soldering must be done on any connections requiring soldering prior to connecting the main control valve.

  • Page 13: Install Piping

    Installation Install Piping Depending on the type of softener system (such as single, duplex, or triplex) and the installation parameters, required pipe lengths and piping accessories will vary. See “Specifications” on page 6 to aid the installation. If the layout drawings are not sufficient for your application, consult the Caliber dealer for specific installation guidelines.
  • Page 14 Installation Suggested Piping Installation CAUTION! Make sure that the plumbing connections to the inlet and outlet are all securely fastened using items, such as pipe hangers, clamp, etc, to prevent damage to the valve. The plumbing connections should also allow for 1/4” of movement. Figure 9.
  • Page 15 Installation Figure 10. CWS2 Duplex Piping Inlet Outlet Top View Bypass Valve (Normally Closed) Soft Water Outlet Hard Water Inlet Manual Outlet Valve Manual Inlet Valve GBE Controller Brine Tank Page 15 Installation Water...

  • Page 16: Drain Line

    Installation Drain Line Proper discharge height and distance of the drain line will be dependent on the pressure supplied to the valve. Discharge to a nearby floor drain will cause no backpressure, if the drain line needs to run overhead, the maximum height is 10’...
  • Page 17 Installation Drain Line Flow Control (DLFC) and 1.5” Drain Adapter Table 4. Drain Line Flow Control Model 120K 150K 210K 300K 450K 600K Body/Flow Rate 3.5 gpm 5 gpm* 6 gpm* 8 gpm* 10 gpm* 12 gpm* 20 gpm* 30 gpm* 0.4 gpm Black, Plug, Plug,...

  • Page 18: Pressure Relief Valve (Prv)

    not the 2.0 top, so don’t let this show Installation Pressure Relief Valve (PRV) Figure 13. Lubricate o-ring Insert fully into valve. Only the first 1” goes into the valve. Push in the clip, while holding the PRV in place. CAUTION! Clip was designed to stay attached to the valve.
  • Page 19 Installation Eductor Nozzle and Throat Replacement Table 5. Eductors Model 120K 150K 210K 300K 450K 600K Throat Blue #3 Blue #3 Blue #4* Blue #4* Blue #4* Blue #5 Blue #8 Blue #8 Nozzle Black Black Violet* Violet* White Blue Beige *Shipped assembled inside the control standard from factory Figure 14.
  • Page 20 Table 8 on page 43 are based on 60 psi incoming pressure. When using 18X38 or 24X40 brine systems with 60K or 90K units, the 0.80 flow control should be removed from the brine valve. Figure 15. CAUTION! Clip was designed to stay attached to the valve.
  • Page 21 Installation Brine System Installation NOTE! The brine system is purchased as an optional item to allow the use of various brine tank sizes to better suit the needs of the user. The softener system is normally regenerated using a timed brine refill, dry or wet salt storage brine system. To properly install the brine system, set the brine tank assembly in a convenient location for ease of service and refill the salt.
  • Page 22 Installation Tubing Pilot Valve For Pilot Valves operating on water, install tubing and strainer as detailed by the image. Water Operating Pressure must be 30 psi dynamic to maximum of 125 psi static. For Pilot Valves operating on air, install plugs and connect as detailed by the arrows. Air Supply must be at least 10 PSI GREATER than the Highest Water Pressure.

  • Page 23: Electrical Controller Circuit Board Layout

    Electrical Controller Circuit Board Layout Electrical Controller Circuit Board Layout Mounting the Controller Valve Front Mount (already attached to controller) Figure 18. Controller Valve Front Mounted Wall Mount Front mount bracket will need to be removed for wall mounting. Figure 19. Controller Wall Mounted (Not Actual Size) 144”...
  • Page 24 Electrical Controller Circuit Board Layout Valve Side Mount (Optional, P/N 01029171) Figure 20. Controller Valve Side Mounted Page 5-0 Page 24 Water...
  • Page 25 Electrical Controller Circuit Board Layout Wiring Procedures and Diagrams Preparation Loosen the screws securing the controller access cover (see Figure 21) on each controller provided. Cable Routing All input and output connections to the circuit board are 24 Volt or less. Although the cables do not have to be run in conduit, it is necessary that long runs of cable be supported or protected by strapping them to the equipment piping.
  • Page 26 Electrical Controller Circuit Board Layout Wiring the Smart Controller Power Cord and 24V Transformer The Smart Controller is powered by a 24 VAC and 2.1 Amps (50 VA) transformer (P/N 01014897, 60 Hz). If there are multiple controls in the system being installed, each controller will require its own transformer. It is recommended that each transformer be plugged into a dedicated 120V circuit.
  • Page 27 Electrical Controller Circuit Board Layout Smart Controller Circuit Board Layout—Front Figure 27. Smart Controller circuit board layout, front view. OLED Display Battery CR2032 (Positive Side Up) Keypad connector Smart Controller Circuit Board Layout—Back Figure 28. Smart Controller circuit board layout, rear view. Optional AUX 5 Relay Board Connection Data Port PLC Output...
  • Page 28 Electrical Controller Circuit Board Layout Circuit Board - Motor and Position Sensor Figure 29. POSITION MOTOR FLOW RS485 METER 2.5v 24v BRINE TANK AUX OUT3 AUX OUT4 AUX INPUT AUX OUT1 AUX OUT2 Motor with Inverter Position Sensor Black White Green Brown Page 28...
  • Page 29 Electrical Controller Circuit Board Layout IMPORTANT—Setting the Jumpers for GBE to GBE RS485 Communication Figure 30. For GBE controls to communicate via RS485 properly, the first and last units must have the jumpers set to pins 1 and 2 on terminal J22 (see Jumper location for Figure 30 at right).
  • Page 30 Failure to do so can result in, at a minimum, damaging the GBE circuit boards. Sonny's STRONGLY RECOMMENDS that every GBE circuit board be provided with its own individual power transformer as shown in...
  • Page 31 Electrical Controller Circuit Board Layout Figure 35. Use of isolation relays to allow multiple GBE boards to control a shared solenoid valve. CORRECT FOUR INDIVIDUAL TRANSFORMERS NO NEED TO MATCH POLARITY ISOLATION ISOLATION ISOLATION RELAY RELAY RELAY SOLENOID VALVE Figure 36. Not recommended connections for multiple GBE boards to shared 24VAC.

  • Page 32: Accessories

    Accessories Accessories Ported Plumbing Adapter The ported plumbing adapter is installed onto the valve the same way as the standard plumbing adapter. page 13 for instructions. Figure 37. 1/4” NPT Internal Threads NOTE! Ports can be positioned upwards for gauges or downwards for sample valves. CAUTION! Do not over tighten fittings in the port adapter.

  • Page 33: Auxiliary Outputs

    Accessories Auxiliary Outputs The auxiliary board (Figure 42) comes installed in all CWS2 softeners. It has four 24 VAC outputs for driving 24VAC control valve motors, energizing 24VAC relay coils, or 24VAC solenoids directly. Each solid state triac output is capable of handling up to 4 Amps maximum;...

  • Page 34: Relay Board

    Accessories Auxiliary Output 5 Relay Board The GBE board offers support for the Auxiliary Output 5 Relay board . To use the relay board, install it onto the back of the GBE board. Refer to GBE Programming document for programming information. . Figure 45.
  • Page 35 Accessories Non-Hardwater Bypass Conversion (P/N 01029581) NOTE! The Non-Hardwater Bypass is installed at the factory for the NHWB valves. Remove the tubing from the manifold. Unscrew the manifold from the valve body (16 #3 screws). Use a flat head screwdriver to pry the manifold off the valve body at the 3 pry points indicated by a triangle on the top of the manifold.

  • Page 36: Start-Up

    Start-Up Start-Up Breakout Cycling The rubber seals in the CWS2control valve need to be cycled before installation startup to eliminate what is known as “breakout friction”, where the O-ring settles into the porous surface of the valve body. This cycling can easily be done while the valve is still in the box, or after the valve is on the tank ready for water pressure at start-up.
  • Page 37 Start-Up To use Table 6 locate the resin volume of the softener model along the left side of the table. Select a 6, 10 or 15 pound/cubic foot of resin salt dosage amount. Continue reading the table to the right until you find a brine system that provides the salt storage characteristics desired.
  • Page 38 Start-Up Table 7. CWS2 Brinemaker Data - 1” Brine Valve Chart Brine Tank Diameter Mineral Gals/In. Tank W/Out Salt Max Load 1100 2000 2300 LBS. LBS./CuFt Cubic Ft. Load Regens Load Regens Load Regens Load Regens 18” or 24” preferred 15.5 24”...
  • Page 39 Start-Up Key for Table 8 on the Next Two Pages Column Name Description = Salt Usage lbs/ft Dos. = Salt Dosage Cap. = Capacity = Wet storage (for more information regarding wet storage, see page Table 8. CWS2 Refill Minutes/Salt Dosage/Capacity Resin Volume (ft³) Refill Insert...
  • Page 40 Start-Up Resin Volume (ft3) 10.0 15.0 20.0 Refill Insert Size (GPM) 2.0 [180] 2.0 [180] 2.0 [180] [Molded Identifier] Refill (GPM), Standard [Fast 1.78 2.00 2.00 Refill] Resin Tank Diameter (in.) 24.0 30.0 36.0 Refill Minutes lbs/ft3 Dos. Cap. lbs/ft3 Dos.

  • Page 41: Installation Wrap Up

    Start-Up Initial Backwash of the System In order to properly purge excessive air in the system. The pilot valve will need to be manually cycled following the instructions in the GBE Programming document. The inlet isolation valve should not be fully opened until this step is complete and all air from the system has been purged.

  • Page 42: Check List

    Use only mild soap and warm water to clean the exterior of the unit. Never use harsh abrasive cleaners or compounds which contain acid or bleach. Sonny's recommends Simple Green or an equivalent cleaner. Protect the conditioner and drain line from freezing temperatures.

  • Page 43: Preventative Maintenance

    Preventative Maintenance Suggested Preventive Maintenance Inspection Schedule The Sonny's CWS2 commercial water softener has been designed to provide a good, consistent service life. Routinely inspecting the system may help avoid potentially costly breakdowns related to circumstances outside of the control of the dealer and/or user.

  • Page 44: Service

    Service Service Serial Numbers The unit has a serial number label located on the side of the pilot enclosure which is on the top of the valve. Do not remove or destroy these serial number labels. The information contained in the serial number is used for completing information on the IQR Form.
  • Page 45 Service CWS2 Valve O-Ring Kit Description The Valve O-Ring Kit 01029578 contains all the sealing o-rings needed for rebuilding a valve. The different o-ring sizes and quantities are divided into separate bags within the kit to help with proper placement in the valve. Use Figure 51 Figure 52 to identify the o-rings by part number and placement.
  • Page 46 Service CWS2 Piston Rebuild (Refer to page 77 for Kit Options) Valve Removal and Disassembly Having bypassed and depressurized (page 48) the system, disconnect from the valve; the pressure relief valve (PRV), vacuum breaker, drain adapter and plumbing adapter. Separate the plumbing at the unions, if necessary to remove the plumbing adapter from the valve. Disconnect the tubing from the pilot valve at the inlet and drain ports on the valve.
  • Page 47 Service Upper Manifold Disassembly Figure 54. Remove manifold couplers using the pry points. Figure 55. Remove non-hardwater bypass plug (if applicable) Page 47 Service Water...

  • Page 48: Removing The Pistons

    Service Removing the Pistons Push all the pistons into the fully seated position. Figure 56. Fully Seated Position Bottom Figure 57. Lay the valve body on its side with the drain port facing up to remove the pistons. Page 48 Service Water...
  • Page 49 Service Figure 58. Valve Body, Top View Using pliers grab the rib on the top of the piston, while removing the screws from the bottom of the piston and removing the flow valve assemblies Figure 59. Large Flow Valve Assemblies (5) #3 screws T-Seal Lower Flow Valve...
  • Page 50 Service Push all the pistons from the bottom and remove from the top side of the valve body. Figure 60. Lubricate o-rings CAUTION! Do NOT lubricate T-Seals! Load all pistons (8) in from the top and push to lower into the fully seated position.
  • Page 51 Service T-Seal Replacement and Assembly Figure 62. For All 5 Large Pistons Place flow valve assembly onto the piston and rotate until it locks into the keyway alignment. CAUTION! Do NOT lubricate T-Seals! Instead, lightly lubricate the t-seal valve bore. Figure 63.
  • Page 52 Service Reassemble Manifold CAUTION! Ensure all couplers are inserted in the top manifold Make sure, this o-ring is in place and not on the top manifold for Figure 65. all couplers (8). Lubricate all o-rings on all couplers (8) Figure 66. Reinsert non-hardwater bypass plug (if applicable) Secure top manifold assembly to valve body with 16 #3 screws...
  • Page 53 Service Reassemble Valve Figure 67. Lubricate T-Seal Flow Port CAUTION! Do not rock the valve core onto the tank adapter, just place it straight down. Rocking may cause damage to the o-rings. Figure 68. NOTE! Remove excess water from the tank adapter to prevent Be certain o-rings are o-ring(s) from floating all in place on the tank...
  • Page 54 Service Figure 69. Line up the valve body with the tank adapter. Replace Clamp. Connect tubing (see page 23). Reconnect to the valve; the pressure relief valve (PRV), vacuum breaker, drain adapter and plumbing adapter. Reattach the plumbing at the unions, if applicable. Attach plumbing adapter and drain adapter and unions, if applicable.
  • Page 55 Service Pilot Valve Rebuild Pilot Valve Disassembly Bypass and depressurize unit (page Disconnect electrical connections and tubing Figure 70. Remove #2 screws from enclosure Remove enclosure Remove o-ring Remove top clamp while holding the pilot valve in place Remove four #2 screws from top Pilot Valve clamp Remove pilot valve Page 55...

  • Page 56: Motor Replacement

    Service Motor Replacement Figure 71. Motor Bracket Replace with new motor Remove #2 Screws Figure 72. Ensure gears are engaged between motor and spool body. Page 56 Service Water...
  • Page 57 Service Pilot Spool Replacement Figure 73. Replace pilot valve spool Be sure all o-rings stay in place when replacing the assembly. NOTE! Make sure to that the position indicator dial is centered between the position sensor. Figure 74. Page 57 Water...
  • Page 58 Service Pilot Valve Reassembly Figure 75. Enclosure #2 Screws If no leaks, replace enclosure and tighten with Connect tubing #2 screws. (page 23) through the enclosure. Re-pressurize unit (page Reconnect electrical Cycle valve, while checking connections, the pilot valve for leaks if removed, making sure to route through...

  • Page 59: Troubleshooting Guide

    Troubleshooting Guide Troubleshooting Guide Drain Line Flow Control—Service Located on the drain connection of the valve, the purpose of the drain line flow controller is to regulate the up flow backwash required to expand and agitate the resin in the softener. The softener will allow maximum expansion of the resin, while preventing any loss to the drain.

  • Page 60: General Troubleshooting

    Troubleshooting Guide General Troubleshooting NOTE! Error Codes can be found in the GBE Programming for Commercial Softeners and Filters manual PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Slight Leak to Drain. Disconnect pilot valve tubing at drain Flow from tubing indicates leaky seal in port on the valve.
  • Page 61 Troubleshooting Guide PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Hard Water Leakage Into the Inspect the bypass piston. If no flow from the tubing the pilot strainer Service Lines. is probably plugged. CAUTION! • T-Seal may be dirty, worn or loose. Make certain that the water pressure •...
  • Page 62 Troubleshooting Guide PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Failure to Draw Check that the brine line is unrestricted. Restrictions will not allow the system to Brine/Restricted Brine Draw. draw brine. Check water level in brine tank. Failure to Refill properly. Check “Check Procedures and Cause for Failure to Refill.”...
  • Page 63 Troubleshooting Guide PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Restricted or No Drain Flow Turn the pilot to position #2 and then Flow should be the same. If not: During Backwash. to position #4, comparing the rate of If the flow in position #4 is low, see flow to the drain.
  • Page 64 Troubleshooting Guide PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Pilot Does Not Pressurize or Check Screen on Pilot Strainer. Clogged Screen prevents control pressure Vent Valve Ports Properly. from reaching pilot valve. Using the GBE, manually cycle If water does not flow out of the control the pilot as required until the tubing, check the tubing and fittings for piston(s) in question should be...
  • Page 65 Troubleshooting Guide PROBLEM OR SYMPTOM CHECK PROCEDURE CAUSE Softener Tank Does Not Communication cable problem. Check communication cable. Remain in Stand By Mode Check pilot valve. Replace Pilot Assembly, if necessary. or Will Not Provide Water Through the Outlet of the Control Valve When in Service.

  • Page 66: Flow Diagrams

    Troubleshooting Guide Flow Diagrams Figure 77. Piston Locations View: Bottom of the valve body NOTE! Position 6 places the valve in Standby for a Multi-tank system by closing piston #1. Table 11. Piston Cycle Positions Position Position Position Position Position Piston Piston Number...
  • Page 67 Troubleshooting Guide Service Tank Inlet Feed Drain Service COLOR KEY RED = Hard Water GREEN = Waste Water Brine Tank Tank BLUE = Soft Water BROWN = Drain Water Outlet YELLOW = Brine Water GRAY = Piston Table 12. Piston Cycle Positions, Service Position 1 Position 2 Position 3...
  • Page 68 Troubleshooting Guide Backwash Tank Inlet Feed Drain Service COLOR KEY RED = Hard Water GREEN = Waste Water Brine Tank Tank BLUE = Soft Water BROWN = Drain Water Outlet YELLOW = Brine Water GRAY = Piston Table 13. Piston Cycle Positions, Backwash Position 1 Position 2 Position 3...
  • Page 69 Troubleshooting Guide Brine Draw/Slow Rinse Tank Inlet Feed Drain Service COLOR KEY RED = Hard Water GREEN = Waste Water Brine Tank Tank BLUE = Soft Water BROWN = Drain Water Outlet YELLOW = Brine Water GRAY = Piston Table 14. Piston Cycle Positions, Brine Draw/Slow Rinse Position 1 Position 2...

  • Page 70: Troubleshooting

    Troubleshooting Fast Rinse Tank Inlet Feed Drain Service COLOR KEY RED = Hard Water GREEN = Waste Water Tank Brine Tank BLUE = Soft Water BROWN = Drain Water Outlet YELLOW = Brine Water GRAY = Piston Table 15. Piston Cycle Positions, Fast Rinse Position 1 Position 2 Position 3...
  • Page 71 Troubleshooting Guide Refill Tank Inlet Feed Drain Service COLOR KEY RED = Hard Water GREEN = Waste Water Brine Tank Tank BLUE = Soft Water BROWN = Drain Water Outlet YELLOW = Brine Water GRAY = Piston Table 16. Piston Cycle Positions, Fill Position 1 Position 2 Position 3...

  • Page 72: Control Valve

    Troubleshooting Guide Control Valve Figure 79. Valve Body and Adapter Page 3-7 Page 72 Parts List Water...
  • Page 73 Troubleshooting Guide Figure 80. Valve Top Manifold NOTE: Items cannot be purchased separately Parts List Page 73 Water...

  • Page 74: Parts List

    Kit, Core Control Valve Replacement Clip, Drain Line Flow Adapter, 10 PK Screws, Top Manifold and Pilot Enclosure Kit, Drain and Brine Line Flow Control, 60K CWS2 Pilot Valve Rebuild Kit Units (Contains Items 2 and 6) Kit, CWS2 Position Sensor...
  • Page 75 Parts List Valve Service Rebuild Kits More than one option exists for rebuilding the CWS2 valve. Select the kit that best suits the customer’s rebuilding plans and costs. CWS2 Valve O-Ring Kit The CWS2 Valve O-ring Kit contains all the sealing o-rings needed in the valve. Use with the Piston Rebuild Kit, Piston Replacement Kit or the Valve Core Replacement Kit.
  • Page 76 Parts List CWS2 Piston Replacement Kit Contains each of the 8 piston with the o-rings,T-seals and Flow Valves complete. Use this kit if you don’t want to change all the individual o-rings on each piston. A Valve O-Ring Kit is also needed. Part No.
  • Page 77 Parts List Sonny's GBE Controller for CWS2 Item Description CWS GBE Controller - Complete with front mounting bracket Wall Mount Kit for Single Unit GBEs GBE Enclosure GBE Circuit Board GBE Auxiliary Board Wire Harness, 6ft, 5 conductor (Valve Mount) Kit, 12 ft.
  • Page 78 Parts List 24”, 30”, 39” and 42” Brine Systems Figure 82. 24” and 30” brine systems. Figure 83. 39” and 42” brine systems. Item Qty. Description 24" x 50" Brine System Complete — — 30" x 50" Brine System Complete —...

  • Page 79: Appendix A - Basic Principles

    Basic Principles Appendix A - Basic Principles What Is Hard Water? Water is said to be hard when it carries too high a concentration of calcium and magnesium. Acceptable water hardness levels will vary depending on the application. Why Should Hardness Be Removed? Hard water causes scaling and etching which greatly impairs the life and efficiency of boilers, air-conditioning systems, cooling towers, water heaters, refrigeration plants and other equipment using water.

  • Page 80: Appendix C - Operation Log

    Operation Log Appendix C - Operation Log Use the log provided to maintain a record of the system operation. This can be very helpful in identifying any operation problems or maintenance requirements. Most of this information can be found by going to Diagnostics > Advanced Stats on the GBE Controller. Refer to GBE Programming document for programming information.
  • Page 81 Notes Page 81 Water...

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