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Related Manuals for Aspöck Systems ASS JUNCTION BOX
Summary of Contents for Aspöck Systems ASS JUNCTION BOX
- Page 1 ASS JUNCTION BOX OPERATING MANUAL aspoeck.com OPERATING MANUAL...
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Page 2: S E R V I C E N O T E S
Other (limiting) liability provisions can be found in item 11 of the Terms of Sales and Delivery (TSD) www.aspoeck.com . • Limiting product liability provisions are laid down in item 12 of the Terms of Sales and Delivery (TSD) www.aspoeck.com . ASS JUNCTION BOX OPERATING MANUAL... -
Page 3: Table Of Contents
6 . R E C Y C L I N G ......................2 1 ASS JUNCTION BOX... -
Page 4: G E N E R A L I N F O R M At I O N
2 . 2 . 1 I N T E N D E D U S E The ASS junction box may only be used for wiring electrical components on towed vehicles. Any other use is considered improper. The manufacturer is not liable for any resulting damage. Proper use also includes compliance with the operating, maintenance and servicing instructions prescribed by the manufacturer. -
Page 5: U S E D P I C T O G R A M
A note in the context of these instructions is important information, a technical note, about the product or the relevant part of the instructions to which particular attention is to be paid. The ASS junction box ful昀椀ls the following requirements: •... -
Page 6: E R S I O N S
OPERATING MANUAL 3 . V E R S I O N S The ASS junction box is available in different versions. ASS junction box ASS junction box with low lid with high lid ASS Junction box LCG ASS Junction box Double 昀氀oor... -
Page 7: T E C H N I C A L D Ata
Diesel, unleaded petrol, car wash chemicals, isopropyl alcohol cleaner, engine oil PROTECTION CLASS IP54 ADR-TEST ADR Zone 2 3 . 2 D I M E N S I O N S ASS junction box ASS junction box with low lid with high lid 170 mm 170 mm... - Page 8 OPERATING MANUAL ASS Junction box LCG ASS Junction box Double 昀氀oor 170 mm 170 mm 116 mm 116 mm Klemmbereiche für Kabeldurchmesser: black brown 2 x 5-6mm white 7 - 8mm blue 9 - 10mm 11 - 13mm DICHTMUTTERN bis zum Anschlag...
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Page 9: S L O T S
OPERATING MANUAL 3 . 3 S L O T S Depending on the version, the ASS junction box offers different slots on both sides. Existing inserts can be exchanged. The slots can be equipped with the following connections: ASS1, ASS2, ASS3 with bayonet catch. -
Page 10: M O U N T I N G J U N C T I O N B O X A S
4 . M O U N T I N G J U N C T I O N B O X A S S Mounting position The ASS junction box is permanently installed on the trailer in a protected area. Cable lengths and suf昀椀cient space for the plugs/inserts must be observed. - Page 11 Wiring It is assumed that general rules for wiring on vehicles are known and understood. The cables must be fastened and positioned in such a way that they are protected against mechanical and thermal stress. ASS JUNCTION BOX OPERATING MANUAL...
- Page 12 OPERATING MANUAL Preparation for assembly Ø7 mm Drilling pattern ASS junction box 116 ± 0.5mm ASS JUNCTION BOX OPERATING MANUAL...
- Page 13 OPERATING MANUAL Mounting M6 x 25 2 - 2.5 Nm DIN 6798 - D6 ASS JUNCTION BOX OPERATING MANUAL...
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Page 14: R E T R O F I T D R A I N V A Lv
Open the junction box and then mark the position where the hole must be drilled. After drilling, cleanly remove the drill burr on the inside and outside. Junction box housing Junction box base CAUTION CAUTION: Make sure that the existing cables and contacts are not damaged when drilling. ASS JUNCTION BOX OPERATING MANUAL... - Page 15 [A] Rubber grommet Ø4.5 mm 1.6 Nm [B] Drainage opening against the direction of travel [A] Rubber grommet [C] Plastic plug CAUTION The gasket must be replaced after opening the junction box! OEM 15-5140-507 ASS JUNCTION BOX OPERATING MANUAL...
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Page 16: Assembly Tool
O-Ring small 30x2.5 Assembly tool* O-ring large 34x2.5 Plug connector 1/8 Rotation Bayonet insert small 23 mm ring wrench Bayonet insert large 30 mm open-end wrench * special assembly tool can be ordered from the Aspöck company ASS JUNCTION BOX OPERATING MANUAL... -
Page 17: S Pa R E Pa R T
7 pin outside connector with O-ring and 昀氀at plug contacts 6,3 13-5627-784 13-1750-004 Bayonet housing 17 pin ASS3 pin, O-ring with spring and contacts 13-1740-004 Bayonet housing, 17 pin ASS3 socket, with 2x O-ring and contacts ASS JUNCTION BOX OPERATING MANUAL... -
Page 18: R E T R O S P E C T I V E W I R I N
4 . 3 R E T R O S P E C T I V E W I R I N G Note the alignment! sliding ring grommet grommet nut Use the appropriate grommet for the cable diameter used. (4.3.1) cable tie Flat plug contacts 2x ASS JUNCTION BOX OPERATING MANUAL... - Page 19 Tighten the grommet union nut until it stops! CAUTION The gasket must be replaced after opening the junction box! OEM 15-5140-507 NOTE Unused outlets must be closed with the green grommet and screw 昀椀tting. ASS JUNCTION BOX OPERATING MANUAL...
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Page 20: A S S - G R O M M E T
7 - 8 mm 5 pcs. 15-5623-126 closed 15-5623-036 open 9 - 10 mm 5 pcs. 15-5623-136 closed 15-5623-046 open 11 - 13 mm 5 pcs. 15-5623-146 closed 昀氀at cable (P&R) 15-5623-186 closed 5 pcs. ASS JUNCTION BOX OPERATING MANUAL... -
Page 21: W O R K S H O P I N S T R U C T I O N
5 . 1 M A I N T E N A N C E The ASS junction box is basically maintenance-free. However, it is important to regularly check that all plug connections of the connectors and the cabling are in good order. - Page 22 ASPÖCK Systems GmbH Enzing 4, 4722 Peuerbach, AUSTRIA Of昀椀ce: +43 7276 2670-0 E-Mail: of昀椀ce@aspoeck.com aspoeck.com...
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