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Tanco Autowrap 1804 ARC/S Operator's Handbook Manual

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1804 ARC/S
OPERATORS HANDBOOK
1801-M1005
Tanco Autowrap Ltd.
Royal Oak Road
Bagenalstown
Co. Carlow
Ireland
Tel.: +353 (0)5997 21336
Fax: +353 (0)5997 21560
E-Mail: info@tanco.ie
Internet: www.tanco.ie

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  • Page 1 1804 ARC/S OPERATORS HANDBOOK 1801-M1005 Tanco Autowrap Ltd. Royal Oak Road Bagenalstown Co. Carlow Ireland Tel.: +353 (0)5997 21336 Fax: +353 (0)5997 21560 E-Mail: info@tanco.ie Internet: www.tanco.ie...

  • Page 2: Table Of Contents

    11 March 2003 1804e20.wpd USER'S MANUAL AUTO WRAP 1804 S CHAP. CONTENTS PAGE INTRODUCTION SAFETY PRECAUTIONS SETTING UP / MOUNTING OF THE MACHINE MOUNTING OF PLASTIC FILM EMERGENCY STOP* CONTROL BOX SPEED SETTING OF THE WRAPPING ARM ADJUSTING THE OVERLAP OPERATION INSTRUCTION 10.0 PERIODIC MAINTENANCE...
  • Page 3 AUTO WRAP 1804 S Bale wrapping machine * Emergency stop: see chapter 2.1...

  • Page 4: Introduction

    INTRODUCTION. TELLEFSDAL A.S congratulates you with the choice of AUTO WRAP bale wrapping machine. We are certain you will be satisfied with the machine, and that you will have the pleasure of your investment for many years. AUTO WRAP 1804 S is hydraulically driven by its motor. The remote control unit is easy to use and the functions are clearly marked.

  • Page 5: Safety Precautions

    SAFETY PRECAUTIONS. TELLEFSDAL A.S does not take the responsibility for damages that may occur on machine, persons or other equipment, because of the machine NOT being used as described in this manual, or because of the safety precautions NOT being followed. SAFETY EQUIPMENT.

  • Page 6: Dangerous Areas

    Fig. 2-2 DANGEROUS AREAS. TELLEFSDAL A.S has given the safety to the operator the highest priority, but it is still impossible to secure oneself of every danger area on the machine. Therefore we will now go through some of the dangers that can occur when using the Auto Wrap balewrapper.
  • Page 7 Fig. 2-3 SQUEEZE DANGER BETWEEN THE ROLLERS AND THE MAIN FRAME. When adjusting the width of the rollers there is a danger of being squeezed. Keep away from this area, fingers and feet also. (See fig. 2-3). * Emergency stop: see chapter 2.1...
  • Page 8 Fig. 2-5 Fig. 2-6 SQUEEZE DANGER CAUSED BY PLASTIC AUTOMATION. At the end of the wrapping process the plastic shall be perforated and held tight until the start of the next wrapping process. When the cutter arm moves down to lock the plastic, there can occur a squeeze danger between the cutter arm and the cutter holder.
  • Page 9 Locking bolt off Locking bolt on Fig.2-7a Fig. 2-7b LOCKING THE WRAPPING ARM. When the machine is not in use, make sure the locking bolt for the wrapping arm is mounted. If the bolt is not mounted, the wrapping arm and/or the machine could be damaged during transport. (See fig.
  • Page 10 Fig. 2-8 SPECIAL INSTRUCTIONS FOR AUTO WRAP 1804 S TWIN These machines must be prepared for transport in a slightly different way: Move the main wrapping arm in under the davit in the transport position by pressing "STOP" and keeping it pressed in. For locking and disengaging the wrapping arm during transportation, ensure that the locking bolt for the wrapping arm is fitted.

  • Page 11: Setting Up / Mounting Of The Machine

    Fig. 3-1 Fig. 3-2 SETTING UP / MOUNTING OF THE MACHINE. Be careful! There is a danger of being crushed when working implements are fitted and connected. Carry out the fitting procedures slowly and carefully, and use separate and approved lifting equipment to make the work easier. See section 2 on safety regulations and pay attention to the various safety decals displayed on different parts of the bale wrapper.
  • Page 12 Fig. 3-4 Fig. 3-5 MOUNTING OF PRESTRETCHER. It is to be fastened with the same 2 bolts that the locking bracket is fastened with. (You don't have to remove the locking bracket). Remove the nuts and mount the prestretcher and the wrapping arm. MOUNTING OF EMERGENCY STOP* ARM.

  • Page 13: Mounting Of Plastic Film

    Fig. 4-1 Fig. 4-2 MOUNTING OF PLASTIC FILM. When the plastic roll shall be mounted, you have to hold the prestretcher-rollers aside, Hold the rollers aside and put on the holding hook. (See fig. 4-1). Place a reel of film on to the prestretcher's holding axle and put on the springloaded lock. On delivery the prestretcher is set for the 750mm film, the top bracket may be moved down enabling the use of the 500mm film.

  • Page 14: Emergency Stop

    Fig. 5-1 Fig. 5-2 EMERGENCY STOP. The machine is equipped with a safety guard on the wrapping arm, and its operation must be tested before work itself is started. The safety guard is designed to stop the wrapping arm injuring operators or objects, when starting up or during the wrapping process.
  • Page 15 Check that the software reference matches that displayed by the instrument. © Copyright RDS Technology LTD 2003 \UK391-A.DOC Service and Technical Support PLEASE CONTACT YOUR NEAREST TANCO DEALER OR TANCO Tanco Autowrap Ltd Bagenalstown Co. Carlow Ireland Tel: +353 (0)503 21336...

  • Page 16: Introduction

    TANCO AUTOWRAP Introduction The Tanco Autowrap Bale Wrap Controller enables the operator to monitor and control the operation of the bale wrapper at any stage of the wrapping cycle. The controller is designed for models : 1300EH, 1510EH, 1510T, 1514S, and 1514T rotating-arm type wrappers.

  • Page 17: Operation

    TANCO AUTOWRAP Operation Operation in Automatic mode The controller is generally used in automatic mode for ‘one touch wrapping’. ‘A’ on the display indicates that the controller is set in Automatic mode. If not, press to select. With the rollers in the open position (step 4), bring the machine up to the bale.
  • Page 18 TANCO AUTOWRAP Operation Operation in Automatic mode The controller is generally used in automatic mode for ‘one touch wrapping’. ‘A’ on the display indicates that the controller is set in Automatic mode. If not, press to select. With the rollers in the open position (step 4), bring the machine up to the bale.

  • Page 19: The Display Menu

    TANCO AUTOWRAP The Display Menu The Display menu is divided into 3 sections. At the top level are the settings used during the daily work with the machine – i.e. Store totals and No. of Wraps. The Operator Setup’ section enables the operator to perform adjustments to the machine operation – e.g. time duration and time delay settings during the automatic cycle.

  • Page 20: Selecting A Store Total

    TANCO AUTOWRAP Selecting a Store Total There are 10 individual memory registers labelled ‘Store A’ to ‘Store J’ for bale totals. Each time a bale cycle is completed, the currently selected store total and the grand total increments by 1.

  • Page 21: Operator Setup Menu

    TANCO AUTOWRAP Operator Setup Menu The default settings for the machine are developed by Tanco for optimal operation of the machine. However, the operator can change certain parameters in the ‘Operator Setup’ menu to take account of operational conditions. Parameter...
  • Page 22 Fig. 7-1 SPEED-SETTING OF THE WRAPPING ARM. Start the motor, let it run at approx. 2400 revolutions per min. The oil flow to the packing machine is adjusted with the use of two control valves which are situated behind the machines "neck".[see fig. 7-1] The control valve on the right-hand side, is for adjustment of the wrapping arm speed.

  • Page 23: Adjusting The Overlap

    Fig. 8-1 Fig. 8-2 ADJUSTING THE OVERLAP. WRAPPING ARM SPEED. Load a bale on to the machine. To be able to adjust correct overlap, check that the wrapping arm has a speed of approx. 22 revolutions per minute. If not, adjust this by turning the control valve for wrapping arm speed.
  • Page 24 Fig. 9-1 OPERATION INSTRUCTION. We shall now go through a complete wrapping process, from loading to storage place, and explain the practical use of Auto Wrap 1804 S. WRAPPING SQUARE BALES. Minimum recommended bale size is 60 x 60 cm. If you wish, you can place two bales on top of each other, and wrap them together as a bale of 120 x 90 cm.
  • Page 25 STOP. When the required number of revolutions is obtained, push the “AUTO”-button. The wrapping arm will now rotate 1-2 revolutions, the cutter moves up, the arm speed is reduced and it stops at the right place for next wrapping cycles. Then the cutter closes automatically, and the film is held tight in the U-formed slot and perforated.

  • Page 26: Periodic Maintenance

    10.0 PERIODIC MAINTENANCE. 10.1 BEARINGS. All ball-bearings are packed with grease, and do not need any more maintenance. 10.2 PRESTRETCHER. If the machine is in daily use, the guiding sleeves at the prestretcher should be oiled once a week or when needed.
  • Page 27 10.8 CHAINS/CHAIN TIGHTENERS After some hours' use the chains at the outer end of the rollers, on the square-bale units must be tightened. Take off the covers at the end of the rollers, loosen the bolts on the chain tighteners just a little, and turn the chain tighteners until the chains are tight enough.
  • Page 28 11.0 CHECK POINTS FOR TROUBLE SHOOTING. 11.1 GENERAL CHECK POINTS. In this chapter we have some general check points that have to be examined first if something is wrong with the machine. There are three basic assumptions that have to be fulfilled if the machine shall function properly: The oil pressure from tractor should be 150 bar.
  • Page 29 There are 3 basics which must ALWAYS be followed if the machine is to function correctly * Emergency stop: see chapter 2.1...
  • Page 30 12.0 ELECTRIC, HYDRAULIC CIRCUIT DIAGRAM. 12.1 ELECTRIC CHART. * Emergency stop: see chapter 2.1...

  • Page 32: Ec Declaration Of Conformity

    Tanco Autowrap 1804 Operator’s manual EC DECLARATION OF CONFORMITY ACCORDING To DIRECTIVES 89/392/336 /EEC AS AMENDED Manufacturer: TANCO ENGINEERING Co LTD BAGENALSTOWN CO CARLOW IRELAND CERTIFIES THAT THE FOLLOWING PRODUCT: TANCO AUTOWRAP 1804 SERIAL NO: To which this declaration relates, corresponds to the essential requirements of the Directive 89/392/336/EEC as amended.

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