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Related Manuals for BHW CP Series
Summary of Contents for BHW CP Series
- Page 1 OPERATING & MAINTENANCE MANUAL CP WINCH RANGE CP250 / CP300 / CP500 110V or 240V x 1ph, 415V x 3ph Part Nos: CP250: #9910 (110V), #9911 (240V) / CP300: #9912 (240V only) CP500: #9913 (240V), #9914 (415V) CONFORMING TO BS EN14492 Cranes – Power Driven Winches and Hoists – Part 2: Power Driven Hoists...
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Page 2: Table Of Contents
CONTENTS INTRODUCTION STANDARDS & BHW GROUP LTD WINCH INFORMATION WINCH SPECIFICATIONS WINCH DIMENSIONS WINCH LABELS WINCH FEATURES OPERATIONAL SAFETY ENVIRONMENTAL CONSIDERATIONS THE WINCH OPERATOR WORKING ON SITE OPERATION CIRCUIT DIAGRAM CP250 CIRCUIT DIAGRAM CP300, CP500 240V & CP500T 415V 11-13 CIRCUIT DIAGRAM RADIO REMOTE WIRE ROPES &... -
Page 3: Introduction
Hooks must have a safety latch and a minimum rated capacity of 300kg. Use only high tensile grade 80 or 100 to comply with BS EN14492-2 standards. (Hooks supplied as standard from BHW Group Ltd are rated and stamped for lifting and have a safety factor of 4:1. -
Page 4: Winch Information
WINCH INFORMATION WINCH SPECIFICATIONS CP WINCH 250kg / 300kg / 500kg Models 250kg = 110V or 240V x 1ph, 300kg = 240V x 1ph 500kg = 240V x 1ph, 415V x 3ph BS EN 14492-2 Compliant Typical Uses Vertical hoisting and lowering of loads. Construction Steel gears running in oil, in alloy housing Motor... -
Page 5: Winch Dimensions
WINCH INFORMATION CP WINCH DIMENSIONS CWS HOIST LABELS Rating Label... -
Page 6: Winch Features
CP WINCH - FEATURES Wire drum Wire rope Lifting direction MOUNTING & SAFETY It is generally envisaged that a secure, load tested surface will be the main support for the winch. All surfaces and bolts used must be capable of holding a load of 25% above the rated load of the winch used. OPERATING THE CP WINCH To operate the CP winch ... - Page 7 Ropes should be spin resistant, galvanised 7 x 18 wire core. Replacement ropes and hooks should be of the same relevant calibration and are available from BHW Group Ltd sales. Please refer to the section on Parts (pages 14-16). WIRE ROPES ARE NOT COVERED UNDER WARRANTY.
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Page 8: Operational Safety
OPERATIONAL SAFETY ENVIRONMENTAL CONSIDERATIONS Protect the hoist from unsuitable environmental conditions. The motor is IP44 rated, the wanderlead control is IP65 rated. Avoid temperatures under -10° C or above 40° C. Conditions with humidity above 90% may also affect hoist performance. -
Page 9: The Winch Operator
OPERATIONAL SAFETY CHECK ALL EQUIPMENT: The winch, power lead, wanderlead, wire rope - and any chains, ropes and slings used for lifting should be continually inspected for damage or obvious wear that could make them unsafe to work with. Damaged accessory items should be replaced, not repaired (see notes on Routine Maintenance, page 16). MAKE SURE THE WINCH IS SAFE WHEN UNATTENDED: Before leaving a winch unattended, the operator should lower any load onto the floor or on to an appropriate support and disconnect the winch. - Page 10 OPERATION CIRCUITRY CP250 - The basic circuit details for 110V and 240V are shown below: OPERATION CIRCUITRY cont…...
- Page 11 OPERATION CIRCUITRY CP300 / CP500 - The basic circuit details 240V only are shown below: OPERATION CIRCUITRY CP500T - The basic circuit details 415V only are shown below:...
- Page 12 OPERATION CIRCUITRY CP250 - Motor connection 240V only is shown below: OPERATION CIRCUITRY CP300 / CP500 - Motor connection 240V only is shown below:...
- Page 13 OPERATION CIRCUITRY CP500T The basic circuit details 415V only are shown below:...
- Page 14 OPERATION CIRCUITRY RADIO REMOTE Low voltage control required:...
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Page 15: Care Of The Wire Rope
WIRE ROPE INFORMATION ISO 4309:2004/2010 – WIRE ROPES DIRECTIVE NOTE: ISO 4309:2004 / 2010 details guidelines for the care, installation, maintenance and examination of wire rope in service on winches, hoists and cranes, and enumerates the discard criteria to be applied to promote the safe use of the machinery. -
Page 16: Taking Care Of The Winch
TAKING CARE OF THE WINCH – HANDY TIPS CP winches are a valuable item of equipment for working on site, but care should be taken to ensure the winch is packed away and stored in a responsible manner to minimise potential damage to external parts. It is recommended that either a suitable storage suspension point is fitted to vehicles or storage areas, or at least that the winch is protected by a suitable storage bag, protective covering or kept in a storage box. -
Page 17: Trouble Shooting
TROUBLE SHOOTING Below are some tips on trouble shooting with a CP winch, further advice is readily available from the BHW Group Ltd. SYMPTOM POSSIBLE CAUSES CORRECTIONS No power Faulty wiring on power lead or poor electrical source Check power lead and power source... -
Page 18: Winch Parts Parts Diagram Cp250
WINCH PARTS Parts diagram CP250, 110V & 240V... -
Page 19: Parts Diagram Cp300
WINCH PARTS Parts diagram CP300, 240V only... -
Page 20: Parts Diagram Cp500 240V
WINCH PARTS Part diagram CP500, 240V... -
Page 21: Parts Diagram Cp500T 415V
WINCH PARTS Part diagram CP500, 415V... -
Page 22: Parts List Cp250 & Cp300
WINCH PARTS CP250 & CP300 Parts description - CP250 Parts description - CP300 Description Description 13967 14347 Induction motor kit 110V/240V - 880405 Induction motor kit 240V - 880415 Control kit comes with lead & PB-331 - 14334 14334 Control kit comes with lead &PB-331 - 880400 880400 7926 Bridge rectifier CBR-061 - 880368... -
Page 23: Parts List Cp500 & Cp500T
WINCH PARTS CP500 (240V) & CP500T (415V) Parts description - CP500 Parts description - CP500T Description Description 11326 11325 Induction motor 240V 50Hz - 880453 Induction motor 415V 50Hz - 881379 13288 Terminal box kit - 880424 13271 Terminal box kit - 880957 8969 Bridge rectifier CBR-072 - 880425 8969... -
Page 24: Warranty
Warranty does not apply where the product has been tampered with or altered in any way, or where the serial number or date stamp has been defaced, altered or removed, or if in the view of BHW Group Ltd the damage or failure occurred from misuse, negligence or accident.
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