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URYU UCC-100Z Instruction Manual

Communication coordinator for ubx-afz battery-powered pulse wrenches
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INSTRUCTION MANUAL
Ｕ Ｃ Ｃ － １ ０ ０ Ｚ
COMMUNICATION COORDINATOR FOR UBX-AFZ
BATTERY-POWERED PULSE WRENCHES
EDITION 1.3
URYU SEISAKU, LTD.

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  • Page 1 INSTRUCTION MANUAL Ｕ Ｃ Ｃ － １ ０ ０ Ｚ COMMUNICATION COORDINATOR FOR UBX-AFZ BATTERY-POWERED PULSE WRENCHES EDITION 1.3 URYU SEISAKU, LTD.

  • Page 2: Table Of Contents

    1. Safety instructions ..........................2 2. Outline ............................... 6 2.1. Configuration ..........................6 2.2. LCD Screen diagram ........................7 2.3. Dimensions ............................ 9 2.4. Features ............................10 2.5. Installation ............................. 11 2.5.1 Place ............................11 2.5.2 Environmental conditions ......................11 3.

  • Page 3: Safety Instructions

    ● Keep away from the combustibles to prevent fire. ● Avoid foreign material intrusion to prevent fire. ● Set UCC-100Z on a site that can bear its weight to avoid personal injury from accidental falling. ● Keep the workplace well lighted and clean to avoid personal injury.

  • Page 4: Handling And Operation

    ●Never touch switching devices with wet hands to avoid electric shock. ●Never touch the current-carrying UCC-100Z rear terminals even if the tool is not in operation to avoid electric shock. ●Neither damage, stress, load up, nor pinch power cord to avoid electric shock.

  • Page 5: Maintenance And Inspection

    Use only isolated tool to avoid electric shock. ●Never dismantle this system on site to avoid electric shock, personal injury and fire. Send it to URYU or his designated distributor for repair and inspection. ◆Disposal WARNING...

  • Page 6: Special Consideration

    ●Contents of this manual is subject to change without notice. Copyright The information described in this manual is solely the property of URYU SEISAKU, LTD. No part of this manual may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording and sold for monetary figure without the express written permission of URYU SEISAKU, LTD.

  • Page 7: Outline

    2. Outline 2.1. Configuration LAN cable PC, UEC, etc. UCC-100Z Rear panel UCC-100Z Front panel Power cord Receptacle RS232C Cable ＊) Make sure to ground when 2-prong adapter Setup PC is in use. ZigBee Wireless communications Sequencer UBX-AFZ series tools...

  • Page 8: Lcd Screen Diagram

    2.2. LCD Screen diagram ■KEY&LCD■CHECK■■■■■■■■ ■KEY&LCD■CHECK■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■■■■■■■■■■■■■■■■■■■■■■ ■KEY&LCD■CHECK■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■■■■■■■■■■■■■■■■■■■■■■ ■KEY&LCD■CHECK■■■■■■■■ ｘ ｘ ■■■■■■■■UP■■■■■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■■■■■■■■■■■■■■■■■■■■■■ ■KEY&LCD■CHECK■■■■■■■■ ｘ ｘ ■■■■■■■■LEFT■■■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■■■■■■■■■■■■■■■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■KEY&LCD■CHECK■■■■■■■■ ■■■■■■■■■■■■■■■■■■■■■■ ｘ ｘ ■■■■■■■■RIGHT■■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■■■■■■■■■■■■■■■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■■■■■■■■■■■■■■■■■■■■■■ ｘ ｘ ■■■■■■■■DOWN■■■■■■■■■■ ｘｘｘｘｘｘｘｘｘ ■ ■■■■■■■■■■■■■■■■■■■■■■ ■■■■■■■■■■■■■■■■■■■■■■ ｘｘｘｘｘｘｘｘｘ...

  • Page 10: Dimensions

    2.3. Dimensions Side view...

  • Page 11: Features

    2.4. Features ① UCC-100Z (hereafter described as UCC) performs fastening error detection and fastener number count. ② UCC performs setup and change of torque and fastener number count for 16 kinds (work 1~16). PROGRAM NO CHANGE, and multiple torque setups per WORK will be possible.

  • Page 12: Installation

    2.5. Installation Install and fix UCC firmly by paying attention to the following points. 2.5.1 Place １）Within a building neither water nor direct rays of the Sun enters because UCC is not waterproof. ２）Where UCC suffers no corrosives, flammable gas, grinding fluid, oil mist, metal powders, etc. ３）Well-ventilated, less moisture, and less dust or waste.

  • Page 13: Specifications

    Main functions fastener number count Front panel Setting by URYU exclusive setup software installed PC Torque resolution: +/-2048 (12bit by A/D use) LCD (20 letters x 8 lines)d Display Display: WORK NO, Unfinished fastener number, fastening time, pulse number, turning angles,...

  • Page 14: Parts Names And Functions

    4. Parts names and functions 4.1. Front panel ① Power switch Keep UCC switched off when you do not use. ② Buzzer This sounds to announce fastening confirmation, errors, various NOK, key operation, etc. Press some key, and the buzzer will stop sounding. ③...

  • Page 15: Rear Panel

    4.2. Rear panel ① Power cord socket Connect power cord. Make sure to ground the grounding wire of the power cord. ② Fuse holder Circuit protecting fuse (T-type 3.15A) ③ PC connector socket (D-sub 9 male pins) Wiring contents This is RS232C data IN/OUT communication port that hooks Pin Nos.
  • Page 16 ⑥ Terminal block (free format) Terminal A1 Terminal A10 Terminal B1 Terminal B10 Signal contents Signal contents IN 1~6: Input terminals OUT 1~6: Output terminals OUT COM: Common terminals for output IN COM: Common terminals for input (-) +24V ※Terminals IN 1~6 and OUT 1~6 are free format accepting arbitrary signal allocation. Confirm the allocation of what signal to what terminal first, and then make wiring to the rear terminals.

  • Page 17: Operation

    5. Operation 5.1. Preparation ① Insert power cable plug in an outlet. ② Turn on UCC, and it will perform self-diagnosis with the buzzer sounding for about 10 seconds. Make visual check of front LCD at the same time. 5.2. Self-diagnostic function Turn on UCC, and it will check ROM→RAM →A/D for about 10 seconds to detect internal parts error.

  • Page 18: Lcd Display

    5.3. LCD Display ①Following measurement picture will appear on LCD after self-diagnosis is completed. ■WORK■No■■1 ■WORK■No■■1 COUNT■99■ COUNT■99■ TORQUE TORQUE ■ ■ ■■ ■■ ■ ■ ■PULSE■■■1■TIME■■■50■ ■PULSE■■■1■TIME■■■50■ ■FREE■■■10■ANGLE■■■1■ ■FREE■■■10■ANGLE■■■1■ ■Ver1.30■■■■■■■■■■■ ■PLC■CLOSE■■■■■■■■■■■ [Measurement] picture ] picture Fastening NOK WORK■NO: Work number selected from 1~16. COUNT: Preset number of fasteners.

  • Page 19: Key Operation

    5.4. Key operation ①Press key under [Measurement], and UCC will clear measured data and fastening error. ②Press key under [Measurement], and LCD will shift to MENU picture (DISPLAY SELECT). ③Press key, and the cursor will go up and down. ④Fit cursor at necessary point and press key, and the picture will shift to the necessary picture (one step down).

  • Page 20: In/Out Check

    6. IN/OUT check 6.1. KEY CHECK (key entry diagnosis) Check if sign key switches work normally. ①Press key under [Measurement] to go to DISPLAY SELECT. ②Fit cursor , and UCC will shift to IN/OUT CHECK. CHECK■SELECT and press ③Fit cursor to KEY CHECK, and press ④UCC will shift to KEY &...

  • Page 21: Input & Output Check (Terminal And Tool Wiring Diagnosis)

    6.2. INPUT & OUTPUT CHECK (terminal and tool wiring diagnosis) UCC conducts diagnosis to check external wires connected to rear terminals by monitoring input conditions and compulsory output to the connected tools. （１）Input wire check ①Press key under [Measurement] to go to DISPLAY SELECT. ②Fit cursor to CHECK SELECT and press , and LCD will shift to IN/OUT CHECK.

  • Page 22: Work No. Change

    7. WORK No. change UCC provides maximum 16 different WORK setups by WORK signal entry to IN terminals. Enter 1 in WORK SIG.SEL,and UCC will provide 5 WORKS. Enter 0 in the same, and you will be able to enjoy 16 WORKS.

  • Page 23: Setup

    8. SETUP UCC has the following 11 SETUP pictures. BASIC CUT (target torque), LOW (low limit), HIGH (upper limit) etc. related to basic control. MODE Line control, function select etc. TIMER Various timer setting DATA OUT Set DATA that UCC outputs from PC connector in the rear panel. TOOL MAINTENANCE Set tools’...
  • Page 24 To reset UCC-100Z to factory default, do the following processes. ※Surrounding ZigBee device information obtained by PAN ID SCAN will be deleted at Initialization. ZigBee device information can be saved in UCC-100Z PC software by verifying the settings in UCC-100Z with PC software.

  • Page 25: Basic

    8.1. BASIC TORQUE LOW (Torque low limit) Default 80.0Nm Range 0.0~999.7 Condition LOW＜CUT Function UCC provides torque LOW NOK judgment unless torque reaches LOW. TORQUE HIGH (Torque high limit) Default 60.0Nm Range 0.4~999.9 Condition CUT＜HIGH Function UCC provides torque HIGH NOK judgment if torque exceeds HIGH. TORQUE CUT (Cut torque value) Default 19.6Nm...
  • Page 26 START TORQUE (Start torque) Default 9.8Nm Range 0.1~999.6 Condition START＜SNUG＜CUT Function UCC begins torque measurement upon receipt of torque signal greater than START. Use of the function a. Judgment delay timer start point b. Initial error timer start point c. Cycle error timer start point d.
  • Page 27 PROOF RATIO (CAL adjustment ratio) Default 1.00 Range 0.01~9.99 Function Use to set UCC display by break torque in the tightening direction. ※Following formula shows how to match UCC display with break torque. Break torque / UCC display = Proof ratio ※UCC display and break torque may not match depending on work.

  • Page 28: Mode

    8.2. MODE FASTENING ERRO (Retry for various errors) Default Setup UCC does not send next setup (fastening command) to UBX-AFZ until last error (LO.E./CYL.E./ F.E) is cancelled by pressing or switching on RESET terminal. Setup Trigger UBX-AFZ, and UCC will cancel error judgment to start fastening without RESET process (start reset).
  • Page 29 PULSE LOW (Pulse number LOW limit) Default Range 0~9998 Condition PULSE LOW＜PUSLE HIGH Function ・UCC provides PULSE LOW NOK judgment if pulse number during START to torque measurement end point was lower than PULSE LOW LIMIT. PULSE LOW NOK does not come unless torque reaches CUT.
  • Page 30 ANG LOW LMT (Angle LOW limit) Default Range 0~9998 (deg.) Function ・LOW limit for ANGLE judgment ・UCC provides ANGLE LOW NOK if turning angle was lower than this limit at judgment. ・Enter 0, and UCC will not carry out angle judgment. [Output state of LOW NOK] ・LCD displays measured ANGLE value by blank letters in the black back ground with suffix ・FASTENING LOW lamp blinks with buzzer sounding.
  • Page 31 FREE ANG HIGH (Free Run Angle HIGH limit) Default Range 0~9999 [Function] ・UCC counts angles 0.4 seconds to START. ・UCC provides FREE RUN ANGLE ERROR if it was higher than HIGH limit. ・Enter 0, and UCC will not carry out FREE RUN ANGLE judgment. [Output state of FREE RUN ANGLE LOW NOK] ・LCD displays measured FREE RUN ANGLE value by blank letters in the black back ground with suffix ・Front lamps do not come but buzzer sounds.
  • Page 32 LINE CNT. SELEC (Line control) Default Setup Count-down is always operative. Switch on LS1 (limit switch), and UCC will provide COUNT judgment. UCC provides COUNT OK if UBX-AFZ finished all preset number of fasteners with torque OK result before LS1. Switch on LS1, and UCC will reset previous judgment to prepare for next WORK. UCC provides COUNT NOK if any fasteners are undone at the point of LS1 switched on, but additional fastening of undone fasteners will convert the judgment to COUNT OK.
  • Page 33 Setup Switch on LS1, and LINE CONTROL timer will start. COUNT DOWN begins with LS1 switching on, and UCC provides judgment when timer is up. Fasten preset number of fasteners before the timer is up, and UCC will provide COUNT OK. UCC provides COUNT NOK if any fasteners remain undone when the timer is up.
  • Page 34 Setup Change WORK number 1~5, and UCC will shift to COUNT DOWN. Use setup 4 with 1 entry in WORK SIG.SEL. Finish preset number of fasteners, and UCC will output COUNT OK signal to the terminal of corresponding WORK number like COUNT OK of WORK NO.2 to WORK 2 COUNT OK terminal. Set COUNT OK signal duration time by COUNT OK timer on a WORK to WORK basis.
  • Page 35 Setup UCC makes WORK number switchover by socket changer signal. Change WORK 1~5, and UCC will perform ZERO/CAL check of torque sensor. Use setup 5 with 1 entry in WORK SIG.SEL. Finish preset number of fasteners, and UCC will output COUNT OK signal to the terminal of corresponding WORK number like the COUNTK OK of WORK 2 to WORK 2 COUNT OK terminal.
  • Page 36 WORK SIG.SEL UCC provides maximum 16 different WORK setups by signal allocation to IN terminals. Enter 1 in WORK SIG.SEL (the fourth item from the top of MODE 3/4 page 27), and UCC will provide 5 WORKS. Enter 0 in the same, and you will be able to enjoy 16 WORKS.
  • Page 37 ※Pairing under setup 3 is available with UBX-AFZ version greater than [ZB 3.20A]. Use setup 1 for the UBX-AFZ version earlier than [ZB 3.20A]. ※Refer to an extra manual “Pairing manual of UBX-AF by UCC-100Z” for pairing procedures under the Setup 0-2.
  • Page 38 ※Refer to an extra manual “Pairing manual of UBX-AF by UCC-100Z” for pairing procedures under the Setup 2. SCAN COUNT (Scan Count) Default: Range: 0~120 【Function】 ・Set the scan count when PAN ID scan is set at “1” or “2”.

  • Page 39: Timer

    8.3. TIMER INITIAL ERROR (Initial error timer) Default 0 msec Range 0~9999 msec [Function] ・UCC provides INITIAL ERROR judgment if torque reaches CUT before this timer is up. ・Enter 0 if you do not use this function. [Output state of INITIAL ERROR judgment] ・LCD displays LO.E.
  • Page 40 JUDGMENT DELAY (Judgment delay timer) Default 300 (msec. = millisecond) Range 100~9999 msec. Function ・UCC provides judgment when this timer is up after UCC stopped UBX-AFZ by CUT signal. ・Use this timer as torque measurement end point. ・Study post-CUT torque spike magnitude to determine timer length. ※JUDG.DELAY BEF (pre-CUT torque) is operative when UCC first detect START torque.
  • Page 41 LINE CONTROL (Line control timer) Default 100 Range 1~9999 sec [Function] ・This is for setup 2 and 3 of LINE CNT.SELEC (page 32) doing line control by timer. LIFECHECK TIME (Existence-confirming interval) Default: 0 msec Range: 0~99 msec 【Function】 ・This is interval setup for UCC to receive existence-confirming enquiry from the server. ・UCC provides existence-confirming error judgment if the server fails to send next enquiry before this timer is up.

  • Page 42: Data Out (Rs232C)

    8.4. DATA OUT (RS232C) Set data contents that UCC output from rear panel PC port (RS232C). UCC NO Default 1 Range 1~25 [Function] ・When you hook up multiple UCC to a PC, give each UCC individually-arranged UCC numbers. OUT MOVEMENT (Output data select) Default 0 UCC outputs all data by RS232C.
  • Page 43 COMM. SPEED (Baud rate select) Default Setup 4800 bps Setup 9600 bps Setup 19200 bps [Function] ・Select baud rate of data transmission. ※This is not communication speed with a PC making parameter setup BIT (Bit length select) Default Setup 7 bit Setup 8 bit [Function]...
  • Page 44 UCC does not output data. Setup UCC outputs waveform data. [Function] ・Select if UCC outputs data to URYU software Ethernet data communication protocol. ・LAN and RS232C do not interfere with each other. ANG DATA TRNSM (Angle data output select) Default Setup UCC does not output angle data (0000 is provided).
  • Page 45 UCC receives job commend from server. [Function] ・Select whether UCC receives job command from server by URYU standard protocol, or outputs fastening result without receiving job commend from server. ・In case of selecting setup 0, UCC will not receive command from server, but select WORK NO by WORK signal entry to IN terminals.
  • Page 46 ・Selecting setup 0 allows UCC to output fastening data stored by buffer when is hooked up to the server by URYU standard communication. ・Selecting setup 1 allows UCC to clear all fastening data stored by buffer when is hooked up to the server by URYU standard communication. In this case all fastening data is cleared without output.

  • Page 47: Tool Maintenance

    8.5. TOOL MAINTENANCE UCC memorizes cumulative fastener numbers and pulse numbers from first fastener commenced by UBX- AFZ. Use these data to determine WORNING COUNT< WARNING PULSE, REPAIR COUNT, and REPAIR PULSE so you will notice maintenance such as oil change, parts replacement overhaul etc. for maintenance management.
  • Page 48 WARNING PULSE (Warning pulse number) Default Range 0~9998 (unit: 10 thousand pulses) [Function] ・UCC gives WARNING display when cumulative pulse number reaches WARNING COUNT numbers. ・Set cumulative pulse numbers you need to perform next oil replacement for maintenance. [Display contents] ・UCC buzzer sounds (press to stop).

  • Page 49: In/Out (Rear Terminal Signal Allocation)

    8.6. IN/OUT (Rear terminal signal allocation) Signal allocation to IN and OUT terminal is free format. As necessary, allocate signals to these terminals. ■IN/OUT■PUT■■■■■(2/2)■ ■ OUT■TERMINAL1■■■■01■ ■■OUT■TERMINAL2■■■■02■ ■■OUT■TERMINAL3■■■■03■ ■■OUT■TERMINAL4■■■■04■ ■■OUT■TERMINAL5■■■■06■ ■■OUT■TERMINAL6■■■■07■ ■■■■■■■■■■■■■■■■■■■■■■ IN terminal signal allocation Allocate signals to IN terminals 1 to 6. Default signal allocation to IN terminals LCD display Default (Contents)

  • Page 50: Outâ– Terminal1

    OUT terminal signal allocation Allocate signals to OUT terminals 1~6. Default signal allocation to OUT terminals LCD display Default (Contents) Terminal numbers 1 (COUNT OK) OUT TERMINAL 1 OUT1 2 (COUNT NOK) OUT TERMINAL 2 OUT2 3 (FASTENING OK) OUT TERMINAL 3 OUT3 4 (FASTENING NOK) OUT TERMINAL 4...

  • Page 51: Lan

    8.7. LAN This is Ethernet (TCP/IP) communication setup. Change setup value on LCD as described in 5.5 Setup page 18. Press after the change is over, and then switch off UCC. Switch on UCC again, and setup value rewriting is completed. Setup value rewriting is not possible unless you carry out this process. IP ADDRESS 1~4 Default 120.0.100.1...

  • Page 52: Connect Mode

    TCP PORT Default 2101 Range 0~9999 [Function] ・Setup TCP port of UCC. CONNECT MODE Default Setup Hook up UCC to host. Setup Hook up UCC to client. [Function] ・Enter 1 when you use setup software. HOST IP ADDR (Hose IP Address 1~4) Default 120.0.100.0 Range...

  • Page 53: Statistic (Memory)

    8.8. STATISTIC (MEMORY) Set up memory data download, display, clear, setting etc., and SD card operation and setup. AVR (Mean of memorized data) [Function] ・UCC displays memorized data mean value. ※This is not setup. ｘ ｘ ～ ｘ ｎ ｘ ｎ...
  • Page 54 CP (CP value display) [Function] ・UCC displays CP (Capability of process) value of memorized data. ・UCC calculates CP value by using torque LOW limit, torque HIGH limit of the selected WORK number and memorized data. ※This is not setup. HIGH 6σ...
  • Page 55 MEM. CONTENTS (Memory contents select) Default Setup UCC does not memorize fastening data. Setup UCC memorizes all fastening data. UCC provides alarm display COUP (Max memory) sign on LCD with buzzer sounding when free memory is 10 pieces away from maximum number.
  • Page 56 SD WAVE REC.SE (Waveform saving in SD card) Default Setup UCC does not write waveform data in SD card. Setup UCC writes waveform data in SD card. [Function] ・Insert SD card in the rear slot and enter 1, and waveform data writing will be operative. ・UCC accepts SD card up to 32GB.

  • Page 57: Program Number

    8.9. PROGRAM NUMBER Make a PROGRAM if you want to drive a UBX-AFZ by different power setups for each fastener like 1 by high torque and 2 one by lower torque etc. Use PROGRAM NUMBER, and you will be able to enjoy up to 16 different WORKS (setups) per OBJECT having up to 20 pieces fasteners.
  • Page 58 FIRST~20TH (Work number allocation from 1st fastener to 20th fastener) Default Setup 0~16 Contents 0 End of fastening cycle 1~16 UBX-AFZ carries out fastening as per WORK No. setups in the order arranged by the PROGRAM. [Function] ・Allocate which WORK No. to what number fastener. [Example] This is an example setup fixing an object by 4 fasteners by 2 work numbers WORK 1 and WORK 2.

  • Page 59: Motor Set

    8.10. MOTOR SET Set tools’ revolution speed and current value. Pull the trigger, and UBX-AFZ will run at INITIAL speed by INITIAL current until torque reaches START. After START, the speed and the current will shift to SPEED (fixed) and CURRENT (fixed). Init.
  • Page 60 REV. Speed (Reverse speed) Default : 0 (4800 rpm) Range: 0 (Same speed as Fixed speed setup) 10~48 (1000~4800 rpm) [Function] ・Set revolution speed from triggering to START torque. ・UBX-AF runs in counter-clockwise with the same speed determined by Speed (speed setup after START torque) when set 0.

  • Page 61: Pairing Set

    ・Proceed with pairing after confirmation of PAIRING Ch and PANID. ・Carry out pairing, and UCC will write PAIRING Ch and PANID in UCC itself and UBX-AFZ. ・Refer to an extra manual “Pairing manual of UBX-AF by UCC-100Z ” for the details. Pairing Ch (Pairing channel)
  • Page 62 Use Ch mask pairing. [Function] ・Pairing by making use of Uryu genuine Cable to be connected between UBX-AFZ and UCC front PC Connector by closing pairing channels other than specified one. ・Use this function if you find it difficult to succeed in pairing due to radio interference from ZigBee devices around UCC.

  • Page 63: Functions

    9. FUNCTIONS 9.1. UPPER & LOW LIMIT JUDGMENT UCC provides judgment whether measured torque and counted pulse numbers at the end of fastening were within HIGH and LOW limit set by limits of TORQUE LOW, TORQUE HIGH, PULSE LOW and PULSE HIGH of 8.1 BASIC.

  • Page 64: Angle Upper & Low Limit Judgment

    9.2. ANGLE UPPER & LOW LIMIT JUDGMENT UCC makes judgment on whether measured angle was within HIGH and LOW limit. The angle HIGH and LOW limit judgment is made on angles of FREE RUN, START to SNUG, and SNUG to TORQUE CUT by angles determined by FREE RUN ANGLE, ANGLE LOW and ANGLE HIGH of 8.2 MODE setup.

  • Page 65: Torque Change Degree Monitoring Zone

    9.3. TORQUE CHANGE DEGREE MONITORING ZONE INITIAL ERROR TORQUE CUT VALUE CYCLE ERROR TORQUE START TORQUE INITIAL ERROR TIMER CYCLE ERROR TIMER Elapsed time Note) This line graph describes torque-time relations when torque grows rectilinearly. １）INITIAL ERROR (LO.E.) UCC provides INITIAL ERROR judgment when START to CUT elapsed time was shorter than INITIAL ERROR timer (torque reaches CUT before INITIAL ERROR timer is up).

  • Page 66: Password

    9.4. PASSWORD UCC requests password when you enter in writing mode to change setup. Register user’s name and the password by the set. Change the setup values, and UCC will memorize user’s name and the password that associated in the change. Choose any combination of figures from 0000 to 9999 for a four-digit number. UCC accepts up to 16 combinations of user’s name and password.
  • Page 67 Register user’s name (four-digit number) and password (four-digit number) corresponding to USER and PASS. LCD displays 0000 for USER and PASS both before the registration. to change 0 to any of 1~9 number once, then enter 0 again so UCC will recognize 0 as a part of user’s name or password.

  • Page 68: Pairing Procedure

    9.5. PAIRING PROCEDURE Following is the procedures to carry out pairing of UCC and UBX-AFZ. 【SET】 Enter 3 in PAIRNG MODE under MODE SETTING. 【STEP】 【UCC-100Z】 【UBX-AFZ】 Hold down key longer than 3 seconds to activate １ writing mode, then select PAIRING in menu picture.
  • Page 69 UBX-AFZ already paired, carry out surrounding PANID SCAN under Mode Setting as UCC may be detecting third-party’s ZigBee devices. Refer to 9.6 PANID SCAN in page 69 or an extra manual “Pairing manual of UBX-AF by UCC-100Z” for scan procedures.

  • Page 70: Panid Scan

    9.6. PANID SCAN Following is the procedures to carry out PANID SCAN so as to remove Zigbee devices around UBX-AFZ from pairing target if UCC detects other Zigbee devices and fails to do pairing. Be sure to switch off the UBX-AF when carrying out PANID scan. 【LCD】...

  • Page 71: Errors

    10. ERRORS 10.1. Error display and the contents ◎ZERO Error [ZER.E] and detected value are displayed alternately. ・Torque sensor deviation under 0-voltage is ±6% or greater at ZERO check. ◎CAL Error [CAL.E.] and detected value are displayed alternately. ・ Torque sensor deviation under rated strain voltage is 100±6% or greater than CAL value. ◎Buffer Full Error [BUF.E.] and measured torque are displayed alternately.
  • Page 72 ※UCC is not switched on if rear panel ② AC fuse blows out. ◎URYU-standard COMMUNICATION ERROR [CON.E.] is displayed. ・UCC fails to communicate to Server under URYU-standard communication. ◎Net MASK ERROR [NET.E.] is displayed. ・Switch on UCC, but communication does not start with the built-in ZigBee module.

  • Page 73: Error Solutions

    ・DC24V circuit failed in UCC. DC24V wiring could be short-circuited. Switch off UCC, DC24V ERROR disconnect power cord, and rewire DC24V. Use #909-814-0 Fuse HM10(1A) made by Daito Communication Apparatus Co. ・Check connection of UCC and Server. URYU-STANDARD ・Check Life-check timer setting. COMMUNICATION ERROR ・Replace UCC with a new one.
  • Page 74 ROTARY ENCODER ・Replace UBX-AFZ with a new one. ERROR ・Replace UBX-AFZ with a new one. CONTROL TASK SYSTEM ERROR ・Check if WORK command comes to UBX-AFZ. UBX-AFZ does not start. ・Check if COUNT number in UCC is the same number required by the job. ・Carry out Ch search and review the surrounding radio wave environment.

  • Page 75: Others

    ④Pull out DC24V fuse vertically up from main circuit board. ⑤Insert a new fuse to the bottom. Either direction is okay because 2-pin fuse is non-polar. Use URYU genuine fuse whose code number is 909-814-0 Fuse HM10(1A). When replacing fuse Damaged by short-circuit, fix the short-circuit problem first.

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