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J
u
i p
e t
r
T
M
TVS
TVS
TORQUE VERIFICATION SYSTEMS
SUBSEA TVS
HARDWARE MANUAL
API 17D, API 17H & PETROBRAS
Jupiter
TM
SUBSEA CONTROL SYSTEMS
Tel: +44 (0) 1653 602020
Fax: +44 (0) 1653 691712
Email: sales@zetechtics.com
Website: www.zetechtics.com
Zetechtics Ltd
Zetechtics Ltd, York YO17 6TA England
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Summary of Contents for Zetechtics Jupiter API 17D
- Page 1 TORQUE VERIFICATION SYSTEMS SUBSEA TVS HARDWARE MANUAL API 17D, API 17H & PETROBRAS Jupiter SUBSEA CONTROL SYSTEMS Tel: +44 (0) 1653 602020 Fax: +44 (0) 1653 691712 Email: sales@zetechtics.com Website: www.zetechtics.com Zetechtics Ltd Zetechtics Ltd, York YO17 6TA England...
- Page 2 All information, documents, data and software supplied by us to you or you to us is confidential and supplied in confidence whether or not a contract comes into existence between us. Zetechtics standard Confidentiality Agreement applies. Jupiter is a Trademark of Zetechtics Ltd.
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Page 3: Warning & Disclaimer
JASC Corporation, Adobe Acrobat is a registered trademark of Adobe Systems Inc.. Zetechtics Ltd. cannot attest to the accuracy of this information. Use of a term in this manual should not be regarded as affecting the validity of any trademark or service name. -
Page 4: Table Of Contents
ABLE OF ONTENTS ..................1 NTRODUCTION ..........................1 VERVIEW ........................1 YSTEM ALIBRATION ........................... 1 ISPLAY YPES ..............2 ESCRIPTION OF PERATION ........................ 2 OUNTING THE YSTEM ........................2 YSTEM PERATION ...................... 2 EROING THE ORQUE ISPLAY ....................3 HANGING ORQUE ISPLAY NITS... - Page 5 SAS/SDS C ................13 ABLE ONNECTIONS ABLE USD C ..................13 ABLE ONNECTIONS ABLE...
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Page 6: Introduction
NTRODUCTION VERVIEW The Zetechtics Jupiter™ Subsea Torque Tool Control Systems have led to the development of a range of stand-alone battery powered Torque Verification Systems (TVS). The systems are available in both subsea and deck specific configurations and interface with standard torque tools. -
Page 7: Description Of Operation
Cables should be secured in place such that they will not obstruct the stroke of the compensator piston rod, preventing it from moving. Note: Adapter holes are provided on the SAS Remote Actuator to allow for mounting of adapter levers (not Zetechtics supply). YSTEM PERATION The following instructions give a brief introduction to the general operation of the system. -
Page 8: Changing Torque Display Units
Description of Operation HANGING ORQUE ISPLAY NITS The TVS can display torque in either Newton Meters (N.m) or Pounds Feet (lb.ft) and can be toggled between at any time by pressing the Torque Units Switch Actuator (this function may be disabled, see ‘RS232 Serial Interface’). Display Shows Switch Actuator Description... -
Page 9: System Power /Charging
ATTERY The battery installed is a high-capacity Ni-MH ‘D-Cell’. If this fails it can be replaced with a spare from Zetechtics Ltd, or in an emergency, an alkaline primary D-Cell such as a Duracell® or similar, see Replacing the Battery. - Page 10 Description of Operation SDS Charger 90-264V AC (999-19-02-056 ) / Charger and Adapter (023-14-02-031): This charger and adapter will fully charge an SDS in under 15 hours with a single charge cycle and will stop once it detects the battery is fully charged. Disconnect the 5 way Power Enable connector from the back of the SDS system.
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Page 11: Usd System Power
Description of Operation USB Charger: 023-14-02-020 Disconnect the 5 way Power Enable connector from the back of the SDS system. This charger is supplied with a 100 to 240VAC international mains plug adapter with a USB power output. Configure the international mains plug adapter to the correct plug. Connect the international mains plug adapter to the mains supply. -
Page 12: Rs232 Serial Interface
Command Interface, and to provide an output of the Current Torque reading for torque tool calibration with a Zetechtics Jupiter Torque Tool Control System. It also allows interfacing to any other system with an RS232 interface, such as a data multiplexer, or data logger. -
Page 13: Compensation System
OMPENSATION YSTEM NTRODUCTION The Torque Transducer is a sealed oil filled unit, which is factory fitted with a dedicated compensator to allow for oil volume variations due to temperature and hydrostatic pressure. It is important that the transducer remains sealed and oil filled to avoid the possibility of sea water coming into contact with the sensitive strain gauge elements within the unit. -
Page 14: Maintenance /Storage
Removing/Installing the Torque Transducer It may be necessary to remove the Torque Transducer from the interface receptacle, for example, so that it can be returned to Zetechtics for re-calibration, or installed into a different interface receptacle. Although the strain gauge elements within the transducer are protected by a plastic cover, great care must be taken when handling this instrument. -
Page 15: M Transducer Systems
Maintenance/Storage 6780N. RANSDUCER YSTEMS Changing the Torque Transducer Adapter Stem The torque stem attached to the Torque Transducer can be changed to suit the interface of the torque tool to be used (stem torque ratings are marked on the individual components). 1. -
Page 16: Appendices
PPENDICES PPENDIX ECHNICAL PECIFICATION 3000N.m Measurement System The measurement system consists of a Torque Transducer and Subsea Display System. Torque Measurement Accuracy: ± 1.5% of full scale (From 10% to 100% of full scale) Zero Torque Offset Variation: ± 1.0% of full scale Maximum System Torque Rating: ±... -
Page 17: Table 6 Transducer Connections Table
Appendices Petrobras Interface 023-16-08-002 Maximum Interface Torque: 0 ± 1,950N.m (0 ± 1,438lb.ft) Maximum Socket Torque Rating: 1-1/16” A/F Hex 0 - 800N.m (0 - 590ft.lbs) 1-1/4” A/F Hex 0 – 1,300N.m (0 - 959ft.lbs) 1-5/16” A/F Hex 0 – 1,500N.m (0 – 1,106ft.lbs) 1-3/8”... - Page 18 All information, documents, data and software supplied by us to you or you to us is confidential and supplied in confidence whether or not a contract comes into existence between us. Zetechtics standard Confidentiality Agreement applies. Jupiter is a Trademark of Zetechtics Ltd.
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Page 19: Appendix 2 Technical Support
Web Page http://www.zetechtics.com A web page is available on zetechtics.com and shows the latest range of options available for the Jupiter system together with assembly drawings for use by engineers wishing to design the Jupiter System into their tooling. - Page 20 Appendix 3 Faxback User Comments Form Zetechtics welcomes user feedback of any type (really!). The following fax form is included for your convenience but any suitable format can be used. Zetechtics will also pay for interesting photographs of their products in the field for use in promotional literature.
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Page 21: Appendix 4 Manufacturing Drawings & Test /Certification Documents
Appendices & T PPENDIX ANUFACTURING RAWINGS ERTIFICATION OCUMENTS This section includes drawing relevant to the specific configuration of individual systems. Refer to the system Top Level Parts List for drawings to be included.
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