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Summary of Contents for MOVENSYS DUNAMIS BHY-IO2-EC Series
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Digital Remote I/O User Manual User Manual for BHY-IO2-EC Series...
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No part of this manual may be reproduced, recorded, or transmitted in any form or by any means without the prior written permission of Movensys Co., Ltd. We do not assume any patent liability with respect to the use of the information contained herein.
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Introduction Thank you very much for choosing our Digital Remote I/O products at Movensys Co., Ltd. This user manual provides instructions and precautions on how to use the product. Before installing, operating, inspecting, or maintaining the product, be sure to read and fully understand the user manual.
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This user manual distinguishes the degree of caution as “danger” and “caution” for safety precautions. Sign Meaning Danger In case of improper handling, there is a possibility of a dangerous situation resulting in death or serious injury. Caution In case of improper handling, there is a possibility of causing physical harm or property damage.
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◼ Installation Precautions Caution Check whether the product is damaged or if any parts have come loose. Improper ⚫ installation and operation of a faulty product can cause damage to the equipment and lead to incorrect operation of the product. Please use Dunamis Digital I/O in the environment specified in the general ⚫...
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◼ Usage precautions Danger ⚫ Do not touch the contacts while power is supplied. It can be the cause of electric shock or malfunction. ⚫ When cleaning or tightening terminals, be sure to turn off Dunamis Digital I/O and all power before proceeding. It can be the cause of electric shock or malfunction. Caution Do not separate the PCB from the case of Dunamis Digital I/O or modify the ⚫...
Table of Contents Product Configuration ................................. 1-8 1.1. Product Specifications ................................1-8 1.2. Names of each part ................................1-9 1.3. Example of System Configuration ..........................1-18 Wiring and Connections ................................2-19 2.1. Product installation ................................2-19 2.1.1. Environmental conditions ............................. 2-19 2.1.2.
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3.3. RUN LED ....................................3-40 3.4. ERR LED ....................................3-41 Module Operations ..................................4-42 4.1. Module Error Status Output Function ........................4-42 4.2. Digital output count function ............................4-44 4.3. Procedure function ................................4-44 4.4. Debounce filter input function ............................4-45 4.5.
Product Configuration 1.1. Product Specifications Product Format ⚫ BHY-IO2- Example of product type: BHY-IO2-EC-MD16NT (EtherCAT IN16/OUT16, NPN Type, Terminal Block Communication Type I/O Type Number of I/O Point In/Out Type Connector Type Code Specific ations Code Specific ations Code Specific ations Code Specific ations Code...
1.2. Names of each part BHY-IO2-EC-DI16NT ⚫ EtherCAT communication Node address Digital input contact Power lamp Input status LED (DI7-DI0) input port (IN) setting switch EtherCAT Input status Power supply Digital input contact communication (DI15-DI8) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker BHY-IO2-EC-DO16NT ⚫...
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BHY-IO2-EC-MD8NT ⚫ EtherCAT Input status communication Node address Digital input contact Power lamp (DI7-DI0) input port (IN) setting switch EtherCAT Output status Power supply Digital output contact communication (DO7-DO0) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker BHY-IO2-EC-DI16NP1 ⚫ EtherCAT Input status communication Node address...
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BHY-IO2-EC-DO16NP1 ⚫ EtherCAT Output status communication Node address Power lamp Digital output contact input port (IN) setting switch (DO7-DO0) EtherCAT Output status Power supply Digital output contact communication (DO15-DO8) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker BHY-IO2-EC-MD8NP1 ⚫ EtherCAT Input status communication Node address...
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BHY-IO2-EC-DI16NP2 ⚫ EtherCAT Input status communication Node address Digital input contact Power lamp (DI7-DI0) input port (IN) setting switch EtherCAT Input status Power supply Digital input contact communication (DI15-DI8) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker BHY-IO2-EC-DO16NP2 ⚫ EtherCAT communication Output status Node address...
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BHY-IO2-EC-MD8NP2 ⚫ EtherCAT communication Input status Node address Digital input contact Power lamp (DI7-DI0) input port (IN) setting switch EtherCAT Output status Power supply Digital output contact communication (DO7-DO0) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker BHY-IO2-EC-DI32NT ⚫ EtherCAT communication Input status Digital input contact...
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BHY-IO2-EC-DO32NT ⚫ EtherCAT Output status communication Digital output contact Digital output contact Node address Power lamp (DO15-DO8) (DO7-DO0) input port (IN) setting switch EtherCAT Output status Power supply Digital output contact Digital output contact communication (DO31-DO24) (DO23-DO16) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker...
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BHY-IO2-EC-DI32NP1 ⚫ EtherCAT Input status communication Digital input contact Digital input contact Node address Power lamp (DI15-DI8) (DI7-DI0) input port (IN) setting switch EtherCAT Input status Power supply Digital input contact Digital input contact communication (DI31-DI24) (DI23-DI16) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker...
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BHY-IO2-EC-MD16NP1 ⚫ EtherCAT Node address communication Input status Digital input contact Digital input contact Power lamp setting switch (DI15-DI8) (DI7-DI0) input port (IN) EtherCAT Output status Power supply Digital output contact Digital output contact communication (DO15-DO8) (DO7-DO0) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker...
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BHY-IO2-EC-DO32NP2 ⚫ EtherCAT communication Output status Digital output contact Digital output contact Node address Power lamp (DO15-DO8) (DO7-DO0) input port (IN) setting switch EtherCAT Output status Power supply Digital output contact Digital output contact communication (DO31-DO24) (DO23-DO16) connector output port (OUT) DIN-Rail Locker DIN-Rail Locker...
1.3. Example of System Configuration An example of Dunamis Digital I/O system configuration is shown below. ⚫ EtherC AT m aster & PC Output SMPS (LRS-150-24) Control SMPS (LRS-50-24) Input/Output - Vario us senso r i nputs - Vario us switc h inputs - Other input dev ic es th at m eet the sp ec ific ati ons - Vario us actuator outputs...
Wiring and Connections 2.1. Product installation 2.1.1. Environmental conditions Install the product in a control panel that is waterproof and dustproof. ⚫ Avoid continuous exposure to shock or vibration. ⚫ Avoid direct sunlight exposure. ⚫ There should be no condensation caused by rapid temperature changes. ⚫...
2.1.3. How to install Insert a flathead screwdriver into the DIN rail fixing part at the bottom of the case and use ⚫ the lever principle to loosen the part. (Loosen both left and right parts.) Compliant tool: VESSEL 9900-3-100 Fulcrum Hang the product on the top of the DIN rail as follows: ⚫...
2.1.4. Handling Precautions Be careful not to drop or subject the product to a strong impact. ⚫ Do not separate the PCB from the case. This can be a cause of the malfunction. ⚫ Be careful not to let any wiring residue or other foreign substances get inside the product ⚫...
If there is a concern for noise penetration, use an isolation transformer or noise filter. ⚫ 2.2.2. Ground wiring This product has sufficient measures to deal with noise, so it can be used without grounding, except in cases where there is particularly high noise. However, if grounding is required, please refer to the following.
2.2.4. Ferrule specifications for wiring Ferrule specifications for power wiring ⚫ Wire Range Dimension Part Number Remarks CE002506 0.25 10.4 Pluggable CE005006 0.50 12.0 Type only CE007506 0.75 12.0 Ferrule specifications for Input/output wiring ⚫ Wire Range Dimension Part Number Remarks CE005010 0.50...
2.2.5. Power supply layout Power connector specifications: DEGSON 15EDGKM-3.5-05P ⚫ Signal names and functions ⚫ Pin Number Function Frame Ground Control Power GND Control Power 24VDC I/O Power GND I/O Power 24VDC...
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Pluggable Terminal Block 2 (Push-In) ⚫ Names and functions of input/output connector signals ⚫ Pin Number DI16 DO16 Digital Input 0 Digital Output 0 Digital Input 0 Digital Input 1 Digital Output 1 Digital Input 1 Digital Input 2 Digital Output 2 Digital Input 2 Digital Input 3 Digital Output 3...
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Pluggable Terminal Block 2 (Push-In) ⚫ Names and functions of input/output connector signals ⚫ DI32 DO32 MD16 Number Digital Input 0 Digital Output 0 Digital Input 0 Digital Input 1 Digital Output 1 Digital Input 1 Digital Input 2 Digital Output 2 Digital Input 2 Digital Input 3 Digital Output 3...
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Digital Input 16 Digital Output 16 Digital Output 0 Digital Input 17 Digital Output 17 Digital Output 1 Digital Input 18 Digital Output 18 Digital Output 2 Digital Input 19 Digital Output 19 Digital Output 3 Digital Input 20 Digital Output 20 Digital Output 4 Digital Input 21 Digital Output 21...
2.3.3. Examples of Input/Output Signals Wiring Example of digital input signal wiring ⚫ Dunamis-I/O I/O 24V Internal circuit Digital Input X I/O GND I/O GND Example of digital output circuit wiring ⚫ Dunamis-I/O I/O 24V I/O 24V Internal circuit Digital Output X I/O GND...
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BHY-IO2-EC-DI16N ⚫ BHY-IO2-EC-DI16N Grounding Control side power supply I/O side power supply Pin No. Signal Name COM+ DI10 DI11 DI12 DI13 DI14 DI15 COM-...
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BHY-IO2-EC-DO16N ⚫ BHY-IO2-EC-DO16N Pin No. Signal Name Grounding CTRL GND Control side power supply CTRL 24V I/O GND I/O side power supply I/O 24V Isolation (Note 1) (Note 2) circuit Isolation circuit Isolation (Note 1) (Note 2) circuit Isolation circuit Note 1) Please make sure that the consumption current of each COM terminal is 2A or less.
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BHY-IO2-EC-MD8N ⚫ BHY-IO2-EC-MD8N Grounding Control side power supply I/O side power supply Pin No. Signal Name COM+ COM- Pin No. Signal Name Isolation (주1) (Note 1) COM+ (Note 2) circuit Isolation circuit COM- Note 1) Please make sure that the consumption current of each COM terminal is 2A or less. Note 2) If the total consumption current of the digital output side exceeds 8A, connect it directly to the I/O power supply.
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BHY-IO2-EC-DI32N ⚫ BHY-IO2-EC-DI32N Pin No. Signal Name Grounding CTRL GND Control side power supply CTRL 24V I/O GND I/O side power supply I/O 24V COM+ COM- COM+ DI10 DI11 DI12 DI13 DI14 DI15 COM- Pin No. Signal Name COM+ DI16 DI17 DI18 DI19...
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BHY-IO2-EC-DO32N ⚫ BHY-IO2-EC-DO32N Grounding Control side power supply I/O side power supply Isolation (주1) (Note 1) COM+ (Note 2) circuit Isolation circuit COM- Pin No. Signal Name Isolation (주1) (Note 1) COM+ (Note 2) circuit DO10 DO11 DO12 Isolation DO13 circuit DO14 DO15...
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BHY-IO2-EC-MD16N ⚫ BHY-IO2-EC-MD16N Grounding Control side power supply I/O side power supply COM+ COM- COM+ DI10 DI11 DI12 DI13 DI14 DI15 COM- Pin No. Signal Name Isolation (주1) (Note 1) COM+ (Note 2) circuit Isolation circuit COM- Pin No. Signal Name Isolation (주1) (Note 1)
2.4. Wiring for Communication Signals EtherCAT IN, EtherCAT OUT connectors ⚫ Pin number Name Wire color Tx/Rx0+ White/Orange Tx/Rx0- Orange Tx/Rx1+ White/Green Tx/Rx2- Blue Tx/Rx2+ White/Blue Tx/Rx1- Green Tx/Rx3+ White/Brown Tx/Rx3- Brown Plate Shield...
Status LED On the top of this module, there are LEDs installed as shown below to indicate the current status of the device and EtherCAT communication status. The LEDs consist of a PWR LED on the top of the module and a RUN LED, L/A0 LED, ERR LED, and L/A1 LED on the EtherCAT communication connector.
3.2. L/A0, L/A1 LED The L/A0 LED indicates the status of the EtherCAT INPUT communication port, and the L/A1 LED indicates the status of the EtherCAT OUTPUT communication port. For detailed information on LED operation, please refer to the table below. LED Status Description The communication connection is not established.
3.4. ERR LED The ERR LED indicates EtherCAT communication error status. For more information on LED operation, please refer to the table below. LED Status Description The current status is normal. The communication error status. Please check the AL Status Code. Blinking The module and sensor are communicating and acquire continuous data.
Module Operations Our Dunamis I/O supports various additional functions in addition to basic digital input/output functions. Please refer to the following information for more details. 4.1. Module Error Status Output Function If the module detects an abnormal state, it has a built-in function to output an error and, depending on the situation, block all outputs.
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If the user has set the [0x3012:01] Open Load Detection Error Enable parameter to output an error code when an open contact is detected, the corresponding error code will be generated when such a situation occurs. Please check [0x3012:02] Open Load Detection Status parameter and inspect the corresponding contact, wiring, and connection device.
4.2. Digital output count function If a device with a lifetime is connected to the output contacts, there is a built-in feature that counts the number of times the digital output contacts turn ON to predict when the device needs to be replaced. To reset the output count after replacing a device, you can initialize the count value by setting the bit value corresponding to the corresponding contact in the [0x2000] Switching Count Reset parameter.
4.5. Device temperature measurement function The device has a built-in function to measure its temperature. It can be checked through the [0x3011] Device Temperature parameter. If the temperature of the device exceeds 95℃, an error mode will be displayed, and all output contacts will be turned OFF to protect the device.
Related objects. ⚫ Index Parameter Name Variable Type Attribute 0x3012:01 Open Load Detection Error Enable UDINT 0x3012:02 Open Load Detection Status 0x3013:01 Overload Detection Error Enable 0x3013:02 Overload Detection Status UDINT 4.7. Function to set output in communication error conditions The device has a built-in feature that allows the output contact to be maintained at the user- set value in the case of communication errors.
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Related objects. ⚫ Index Parameter Name Variable Type Attribute 0x6206 Error Mode Output 8bit USINT 0x6306 Error Mode Output 16bit UINT 0x6326 Error Mode Output 32bit UDINT...
Object Dictionary Objects are data structures that include parameters, status, etc. within the EtherCAT I/O (Vibration Sensor Module). Objects are mainly divided into two types: General Objects (0x1000~0x1FFF) for EtherCAT communication and Manufacturer Specific Objects (0x2000 ~ 0x5FFF). 5.1. General Objects 0x1000 Device Type Variable Type...
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0x1009 Hardware Version Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute STRING It indicates the hardware version of the device. 0x100A Software Version Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute STRING It indicates the software version of the device.
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0x1018 Identity Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Sub-Index 1 Vendor ID Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT 0x00009555 Sub-Index 2...
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0x10F1 Error Settings Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Sub-Index 1 Local Error Reaction Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT Sub-Index 2...
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0x1700 257th Receive PDO Mapping Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Sub-Index 1 Mapping Entry 1 Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT...
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● ● ● Sub-Index 29 Mapping Entry 29 Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT OPT. Sub-Index 30 Mapping Entry 30 Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT OPT.
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Sub-Index 15 initial value 0x30200F01 Sub-Index 16 initial value 0x30201001 Sub-Index 17 initial value 0x30201101 Sub-Index 18 initial value 0x30201201 Sub-Index 19 initial value 0x30201301 Sub-Index 20 initial value 0x30201401 Sub-Index 21 initial value 0x30201501 Sub-Index 22 initial value 0x30201601 Sub-Index 23 initial value 0x30201701 Sub-Index 24 initial value...
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0x1B01 258th Transmit PDO Mapping Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT OPT. Sub-Index 1 Mapping Entry 1 Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT...
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Table of initial value options ◼ 16-Point Input/Output Type 8-Point Input/Output Type 32-Point Input Type 16-Point Input Type Sub-Index 0 initial value Sub-Index 1 initial value 0x30200101 Sub-Index 2 initial value 0x30200201 Sub-Index 3 initial value 0x30200301 Sub-Index 4 initial value 0x30200401 Sub-Index 5 initial value 0x30200501...
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Sub-Index 29 initial value 0x30201D01 Sub-Index 30 initial value 0x30201E01 Sub-Index 31 initial value 0x30201F01 Sub-Index 32 initial value 0x30202001 0x1C00 Sync Manager Type Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Sub-Index 1...
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0x1C13 TxPDO Assign Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT PRE-OP Sub-Index 1 Mapping Entry 3 Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UINT 0x1B01...
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Sub-Index 10 Sync0 Cycle Time Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT Sub-Index 11 SM-Event Missed Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UINT Sub-Index 12 Cycle Time Too Small Variable Type Setting Range...
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UDINT Sub-Index 10 Sync0 Cycle Time Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT Sub-Index 11 SM-Event Missed Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UINT Sub-Index 12 Cycle Time Too Small Variable Type...
5.2. Manufacturer Specific Objects 0x2000 Switching Count Reset Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT 0x0 to 0xFFFFFFFF Anytime Reset the [0x2001] Digital Output Switching Count value. Setting the bit for the contact to be reset will cause it to be reset.
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Sub-Index 29 Switching Count of DO28 Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT Sub-Index 30 Switching Count of DO29 Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT Sub-Index 31 Switching Count of DO30...
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0x3000 Input Debounce Filter Depth Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UINT 0 to 7 Reapply power It is used to set the debounce filter time constant for input. Setting Value Filter Time Constant 0.5 [ms] 1 [ms] 2 [ms]...
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0x3012 Open Load Detection Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Anytime Sub-Index 1 Open Load Detection Error Enable Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute...
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0x3020 Read Input bits Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Anytime Sub-Index 1 Input 1st bit Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute BOOL...
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0x3220 Read Output bits Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Anytime Sub-Index 1 Output 1st bit Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute BOOL...
5.3. CiA401 Objects 0x6000 Read Input 8bit Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Anytime Sub-Index 1 Input 1st 8-bit Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute...
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0x6120 Read Input 32bit Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Anytime Sub-Index 1 Input 1st 32-bit Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute UDINT...
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0x6206 Error Mode Output 8bit Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Anytime Sub-Index 1 Error Mode Output 1st 8-bit Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute...
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0x6306 Error Mode Output 16bit Sub-Index 0 Number of Entry Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute Storage Attribute USINT Anytime Sub-Index 1 Error Mode Output 1st 16-bit Variable Type Setting Range Initial Value Unit Accessibility PDO Mapping Change Attribute...
Product specifications. 6.1. General standard Item Standard Control power DC 24V ±10% I/O power DC 24V ±10% Usage temperature 0℃ ~ 55℃ Storage Temperature -25℃ ~ 70℃ Usage humidity 5% ~ 95%RH (There should be no dew) Storage humidity 5% ~ 95%RH (There should be no dew) Surrounding environment There should be no corrosive gases or dust.
6.3. Input/Output standard Classification Item DI16 DO16 DI32 DO32 MD16 Input standard Number of contacts Isolation type Photocoupler Isolation Rated input voltage 24VDC (-15% to +10%) Rated input current 9mA (Typ.) Input resistance 4.7kΩ Response OFF→ON 0ms/0.5ms/1ms/2ms/4ms/8ms/16ms/32ms (Initial setting.: 0ms) time ON→OFF Protection function...
Abnormal diagnosis and countermeasures If an abnormality occurs during operation, an error code will be displayed. In this case, please check the corresponding error code and take appropriate measures accordingly. If the issue persists even after taking appropriate measures, please contact our service sector for assistance. 7.1.
Maintenance Carry out a periodic inspection to keep it in the best condition. 8.1. Repair and inspection Dunamis I/O is mostly composed of semiconductor components, which means it has a semi- permanent lifespan. However, since the components can be affected by environmental factors such as corrosion, regular inspections are necessary to ensure their proper functioning.
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Regular inspection. ⚫ The following items should be checked regularly. Check items Criteria Actions Loose connector There should be no Tighten the loose connector bolt. bolt loosening. Connector There should be no Reconnect the detached connector. detachment connector detachment. PWR LED lit Check the power supply.
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