Page 1
SCON2 Field Network Instruction Manual Third Edition ME0469-3A Overview of Field Chapter Network Specifications Specifications and Chapter Settings for Field Network Communication with Chapter Master and Assignment Operation Chapter Parameters Chapter Troubleshooting Chapter Appendix Chapter Warranty Chapter...
● This instruction manual is an original document dedicated for this product. ● This product cannot be used in ways not shown in this instruction manual. IAI shall not be liable for any result whatsoever arising from the use of the product in any other way than what is noted in the manual.
Page 4
SCON2 Field Network Manual Configuration Control Product name Manual name number SCON2 Field Network Instruction Manual (this manual) ME0469 SCON2 Controller SCON2 Instruction Manual ME0458 SCON2 Servo Press Function SCON2 Servo Press ME0470 Instruction Manual SCON2 Controller ME0468 SCON2 First Step Guide...
Page 5
Contents Safety Guide ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ Intro -1 Precautions for Handling ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ Intro -8 International Standard Complianceꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ Intro -11 Chapter 1 Overview of Field Network Specifications Overview ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-1 System Configuration ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-2 Applicable Networks ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-3 1.3.1 Model Code ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-3 1.3.2 Applicable Networks ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ...
Page 6
EtherCAT ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2-37 2.4.1 EtherCAT ® Interface Specifications ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2-37 2.4.2 Name for Each Parts and Their Functions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2-38 2.4.3 Wiring ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2-42 2.4.4 Parameter Setting ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2-44 2.4.5 For EtherCAT ESI Files ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2-48 EtherNet/IP ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 2-49 2.5.1 EtherNet/IP Interface Specifications ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ...
Page 7
3.2.4 Full Direct Value Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3-52 3.2.5 Remote I/O 2 Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3-66 3.2.6 Position/Simplified Direct Value 2 Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3-72 3.2.7 Half Direct Value 2 Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3-78 3.2.8 Remote I/O 3 Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3-86 3.2.9 Half Direct Value 3 Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 3-92 3.2.10 Full Direct Value 2 Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ...
Page 8
Chapter 5 Parameters Parameters ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 5-1 5.1.1 Related Parameter List ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 5-2 5.1.2 Details of Parameters ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 5-3 Chapter 6 Troubleshooting Troubleshooting ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 6-1 6.1.1 Alarm Description and Cause/Treatment ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 6-1 6.1.2 Alarm Codes Specific to Pressing Direct Value Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 6-3 Chapter 7 Appendix MECHATROLINK-III Basic Communication Flow and Commands ꞏꞏꞏꞏꞏꞏ...
Safety Guide Safety Guide “Safety Guide” has been written to use the machine safely and so prevent personal injury or property damage beforehand. Make sure to read it before the operation of this product. Safety Precautions for Our Products The common safety precautions for the use of any of our robots in each operation. Operation Description Description...
Page 10
Safety Guide Operation Description Description Transportation ● When carrying a heavy object, do the work with two or more persons or utilize equipment such as crane. ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader”...
Page 11
Safety Guide Operation Description Description Installation and (2) Cable Wiring Start ● Use our company’s genuine cables for connecting between the actuator and controller, and for the teaching tool. ● Do not scratch on the cable. Do not bend it forcibly. Do not pull it. Do not coil it around.
Page 12
Safety Guide Operation Description Description Installation and (4) Safety Measures Start ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers.
Safety Guide Operation Description Description Trial Operation ● When the work is carried out with 2 or more persons, make it clear who is to be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers. ●...
Page 14
Safety Guide Operation Description Description Maintenance ● When the work is carried out with 2 or more persons, make it clear who is to and Inspection be the “leader” and who to be the “follower(s)” and communicate well with each other to ensure the safety of the workers. ●...
Safety Guide Alert Indication The safety precautions are divided into “Danger”, “Warning”, “Caution” and “Notice” according to the warning level, as follows, and described in the Instruction Manual for each model. Level Degree of Danger and Damage Symbol This indicates an imminently hazardous situation which, if the Danger Danger product is not handled correctly, will result in death or serious...
Precautions for Handling Precautions for Handling Make sure to follow the usage condition, environment and use range of the product. In case it is not secured, it may cause a drop in performance or malfunction of the product. Use the correct teaching tool. Refer to the following item and use compatible tools for PC software and teaching pendant usable for this controller.
Page 17
SCON2 should be handled as “ Intelligent Device Station ” in CC-Link IE Field. SCON2 should occupy 32 bits of the bit register (RX/RY) and 4, 8 or 16 words of the word register (RWr/Ww) (differs depending on mode). In the station information of the master station, set the number of link points (bit register and work register) defined in the operation mode for each station number.
Page 18
11. Caution Related to Handling of MECHATROLINK-III IThis manual explains the specifications applicable for the "standard I/O profile". For the specifications applicable for "standard servo profile", refer to [SCON2 Motion Network Instruction Manual MECHATROLINK-III Edition (ME0471)]. Other Remarks Make sure to read also the caution notes in SCON2 Instruction Manual (Control number : ME0458).
International Standard Compliance International Standard Compliance This product complies with the following overseas standards. Refer to the [Overseas Standard Compliance Manual (ME0287)] for more detailed information. ○: Applicable, : Not applicable RoHS3 Directive CE Marking UL Certification ○ ○ ○ *1 It is applicable only for those with UL/cUL mark shown in the rating label.
Page 20
International Standard Compliance Intro-12 ME0469-3A...
Page 21
SCON2 Chapter Overview of Field Network Specifications Overview ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-1 System Configuration ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-2 Applicable Networks ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-3 1.3.1 Model Code ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-3 1.3.2 Applicable Networks ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-4 Operation Modes and Functions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-5 1.4.1 Operation Modes and Features of Positioner Typeꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 1-5 1.4.2 Operation Modes and Features of Pressing Program Type ꞏꞏꞏ...
Page 23
“slave”, it can have devices controlled in realtime and collect operation data of each device as well as contribute to reducing cables. SCON2-CG is a slave unit (child station). ● Wire-Saving and Downsizing in System...
1.2 System Configuration 1.2 System Configuration The following shows the system configuration. Field network Teaching tool SCON2 Teaching Pendant PC Software Model : TB-02 Model : IA-OS TB-03 Connectable actuators 24V DC power supply IS series LS series RC S series...
Page 25
Also, in the servo press or motion type, the instruction manual should differ. • SCON2 Instruction Manual Servo Press Function (ME0470) • SCON2 Motion Network Instruction Manual EtherCAT Edition (ME0472) • SCON2 Motion Network Instruction Manual MECHATROLINK- III Edition (ME0471) ME0469-3A...
Page 26
SCON2-CG are the slave units (slave stations). Refer to the instruction manual of the master unit of each supplier and PLC to be mounted for the details of each network. For the instruction of the SCON2 Motion Network, the instruction manual is provided separately.
1.4 Operation Modes and Functions 1.4.1 Operation Modes and Features of Positioner Type In the field network type in the SCON2, an operation mode can be selected from those in the table below to make operation. [Operation Modes and Main Functions]...
Page 28
1.4 Operation Modes and Functions [1] Remote I/O mode This is the operation method using field network communication, instead of PIO (24V I/O). SCON2 with PIO specifications Field network compatible SCON2 Communication Flat cable cable In the case of connection using PIO...
Page 29
: 1000times Total moving distance : 100m Actuator Field network compatible SCON2 [5] Remote I/O 2 Mode This is the operation method using field network, instead of PIO (24V I/O). The current position and command current value reading functions are added to the functions of [1].
Page 30
Position Speed Current position : 100.00mm Completed position No.0 Field network compatible SCON2 Actuator [7] Half Direct Value 2 Mode This is the operation method with the “Speed”, “Acceleration/Deceleration”, “Pressing Current Value” set up directly using the numerical values, in addition to the “Target Position”.
Page 31
Command current : 100% Current speed : 100.0mm/s Alarm code Field network compatible SCON2 Actuator [10] Full Direct Value 2 Mode This is the operation method with all the values (“Target Position”, “Speed”, “Acceleration/Deceleration”, etc.) related to the position control set up directly using the numerical values. Also, monitoring of overload level, current command value and estimated regenerative discharged electric energy should be available.
Page 32
1.4.2 Operation Modes and Features of Pressing Program Type In the field network control in the SCON2 pressing program type, an operation mode can be selected from those in the table below to make operation. [Operation Modes and Main Functions] ○︓Direct control ×︓Invalid...
Page 33
1.4 Operation Modes and Functions [1] Remote I/O mode This is the operation method using field network communication, instead of PIO (24V I/O). SCON2 with PIO specifications Field network compatible SCON2 Communication Flat cable cable In the case of connection using field network...
1.5 Used Tools 1.5 Used Tools The applicable versions of the tools available for startup and operation of SCON2 field network are described as follows. Refer to the following instruction manuals for how to operate the PC software and teaching pendants.
SCON2 Chapter Specifications and Settings for Field Network CC-Link ································································· 2-1 2.1.1 CC-Link Interface Specifications ······································· 2-1 2.1.2 Name for Each Parts and Their Functions ··························· 2-2 2.1.3 Wiring ·········································································· 2-5 2.1.4 Parameter Setting ·························································· 2-8 2.1.5 For CC-Link CSP + Files ··············································· 2-12 CC-Link IE Field ····················································...
Page 36
2.3.4 Parameter Setting ························································ 2-32 2.3.5 For DeviceNet EDS Files ··············································· 2-36 EtherCAT ····························································· 2-37 2.4.1 EtherCAT ® Interface Specifications ·································· 2-37 2.4.2 Name for Each Parts and Their Functions ························· 2-38 2.4.3 Wiring ········································································ 2-42 2.4.4 Parameter Setting ························································ 2-44 2.4.5 For EtherCAT ESI Files ·················································...
Also, it is applicable for duplication, thus it is available for continuous communication even when the power supply gets cut on the master station by using the standby master station. The station information of SCON2 set in the master station should be set in Ver. 1 Remote Device Station.
2.1 CC-Link 2.1.2 Name for Each Parts and Their Functions [1] Status LED [2] CC-Link communication connector Note For names of other LED lamps and switches and explanations of features, refer to [SCON2 Instruction Manual (ME0458)]. ME0469-3A...
2.1 CC-Link [1] Status LED With the two LED lamps, ERR and RUN equipped on the front of the controller, status of each slave (each controller) and status of network can be notified. ERR shows the status of the the controller, status of the network module and error occurrence in the CC-Link communication.
2.1 CC-Link [2] CC-Link Connector The CC-Link connector models are as follows. • PCB side : MSTB2.5/5-GF-5.08AU (Maker : Phoenix Contact) MSTB2.5/5-GF-5.08AU • Cable side : MSTB2.5/5-STF-5.08AU (Maker : Phoenix Contact) * The connector on the cable side is a accessory (130Ω 1/2W, 110Ω 1/2Wterminal resistor enclosed). CC-Link cables should be prepared by the user.
[1] Example for Wiring of CC-Link (CC-Link master unit) Terminal resistance Terminal resistance CC-Link cable SCON2 SCON2 Other slave device Use the dedicated cable for CC-Link applicable for Ver.1.10 (FANC-SBH, FANC-SB etc.) Terminal resister is requred to be connected for CC-Link system both ends unit.
2.1 CC-Link [2] Wiring method Shown below is an example for wiring. SCON2 Slave unit (CC-Link master unit) Terminal Terminal resistance resistance Class D Grounding (former Class 3 Grounding with ground resistance 100Ω or below) Remove the sheath of the CC-Link dedicated cable.
Page 43
(2) Cable: FANC-SB ········· 110Ω 1/2W (Dedicated cable for CC-Link) Have the connector put to the connector allocated on the CC-Link on the main unit of SCON2, push the connector till the end, and then tighten it with a slotted screwdriver. ME0469-3A...
FB Half Direct Mode Speed Unit Caution ● Set the Station Data of SCON2 to be set for the Master Station to “ver 1, Remote Device Station”. ● When setting up the parameters, put the mode toggle switch on the controller front panel to the MANU side and use a teaching tool.
Page 45
Entering any value except for the ones described above will cause an “Excessive Input Value Error”. Set the Station Data of SCON2 to be set for the Master Station to “ver 1, Remote Device Station”. ME0469-3A...
Page 46
Entering any value except for the ones described above will cause an “Excessive Input Value Error”. Set the Station Data of SCON2 to be set for the Master Station to “ver 1, Remote Device Station”. [2] Fieldbus Node Address (Parameter No. 85) The station number to be assigned to CC-Link should be set up in the parameters.
Page 47
2.1 CC-Link [4] Network Type (Parameter No. 87) The network module type is set for the installed in the controller. Do not change the default value. [5] Fieldbus I/O Format (Parameter No. 90) By changing the settings, for the enables the transmission and receipt of the data within 2 words, exchanging such data in units of byte within the communication area of the PLC's I/O bit register and I/O data register.
2.1 CC-Link 2.1.5 For CC-Link CSP + Files If required, for CC-Link CSP+ files can be downloaded from the IAI website at the URL below. Download Page for Field Network Setting File https://www.iai-robot.co.jp/knowledge/support/network/index.html Select a necessary file from the list of access and download it.
CC-Link IE Field is a high-speed and high-capacity field network conforming to IEEE802.3ab (1000BASE-T) as the transmission medium. SCON2 can be used to construct systems with reduced wiring by connecting them to a CC-Link IE Field network. For controls, as well as the I/O control, it is available to have a backup, restore...
2.2 CC-Link IE Field 2.2.1 CC-Link IE Field Interface Specifications The CC-Link IE Field interface specifications shown below. Item Specification Communication Conforms to IEEE802.3ab (1000BASE-T) standard Communication 1Gbps speed Communications Token passing system Communication cable Distance between each segment: 100m or less length Max.
The names of each section related to CC-Link IE Field are described as follows. [1] Status LED [2] CC-Link IE Field Communication connector L.ER LINK Note For names of other LED lamps and switches and explanations of features, refer to [SCON2 Instruction Manual (ME0458)]. 2-15 ME0469-3A...
Page 52
2.2 CC-Link IE Field [1] Status LED With the four LED lamps, NS (Network Status), MS (Module Status), LINK and L.ER equipped on the front of the controller, status of each slave (each controller) and status of network can be notified.
Page 53
2.2 CC-Link IE Field [2] CC-Link IE Field Communication connector Connector Profile : RJ-45 Type Jack Cable/connector specifications: Ethernet ANSI/TIA/EIA-568-B Category 5e or higher, shielded 8P8C modular plug (RJ-45) * It is to be prepared by the customer. Caution ● There are two ports of RJ-45, but there is no concept of in or out.
2.2 CC-Link IE Field 2.2.3 Wiring Example for Wiring of CC-Link IE Field (CC-Link IE Field master unit) Ethernet cable SCON2 SCON2 Other slave device Class D Grounding (former Class 3 Grounding with ground resistance 100Ω or below) Use Ethernet cables (Category 5e or higher) for the communication cables.
Page 55
Connect the CC-Link IE Field cable to the master unit and join the connector on the other side to the P1 connector on SCON2. Join the connector on the CC-Link IE Field cable to the P2 connector on SCON2. * Join the connector on the other side to the connector on a slave unit connected next.
Device Station”. ● SCON2 should occupy 32 bits of the bit register (RX/RY) and 4, 8 or 16 words (depends on modes) of the word register (RWr/Ww). To the station data in the master station, set the link point (bit register and word register) specified in the operation mode to each station number.
Page 57
2.2 CC-Link IE Field Fieldbus Operation Mode (Parameter No. 84) The operation mode should be set up in Parameter No. 84 “Fieldbus Operation Mode”. With this parameter setting, the occupied words for PLC should be decided. (1) Positioner type The setting range in the positioner specification should be from 0 to 9 Set Value Mode Name Occupied words...
Page 58
Caution ● SCON2 should occupy 32 bits of the bit register (RX/RY) and 4, 8 or 16 words (depends on modes) of the word register (RWr/Ww). To the station data in the master station, set the link point (bit register and word register) specified in the operation mode to each station number.
Page 59
2.2 CC-Link IE Field [4] Network Type (Parameter No. 87) The network module type is set for the installed in the controller. Do not change the default value. [5] Fieldbus I/O Format (Parameter No. 90) By changing the settings, for the enables the transmission and receipt of the data within 2 words, exchanging such data in units of byte within the communication area of the PLC's I/O bit register and I/O data register.
2.2 CC-Link IE Field 2.2.5 For CC-Link IE Field CSP + Files If required, for CC-Link IE Field CSP+ files can be downloaded from the IAI website at the URL below. Download Page for Field Network Setting File https://www.iai-robot.co.jp/knowledge/support/network/index.html Select a necessary file from the list of access and download it.
It is applicable for the I/O communication feature that updates data automatically and the message communication feature that executes communication in chosen timing. IAI controllers are applicable for the I/O communication feature.
The names of each section related to DeviceNet are described as follows. [1] Status LED ■ □ [2] DeviceNet Communication connector ■ ■ Note For names of other LED lamps and switches and explanations of features, refer to [SCON2 Instruction Manual (ME0458)]. 2-26 ME0469-3A...
2.3 DeviceNet [1] Status LED With the two LED lamps, NS (Network Status) and MS (Module Status) equipped on the front of the controller, status of each slave (each controller) and status of network can be notified. NS shows the communication status of DeviceNet. MS shows the status of the the controller, status of the network module and error occurrence in the DeviceNet communication.
2.3 DeviceNet DeviceNet Communication Connector PCB side : MSTB2.5/5-GF-5.08AU (PHOENIX CONTACT) ■ □ ■ ■ MSTB2.5/5-GF-5.08AU (PHOENIX CONTACT) Cable side connector name MSTB2.5/5-STF-5.08 AU M Pin Assignment of DeviceNet Communication Connector Pin color Pin No. Description scheme Black Power supply cable - side Blue Signal data Low side -...
DeviceNet Ethernet cable communication cable Other slave device SCON2 SCON2 For the communication cable of DeviceNet, use a dedicated cable (such as DCA1) complied with the DeviceNet standards. The terminal resistor should be 121Ω. Note that a resistor is not enclosed in the controller. It is to be prepared by the customer.
Page 66
Terminal resister is requred to be connected for DeviceNet system both ends unit. A resistor of 121Ω should be connected between the white (CAN_H) and the blue (CAN_L) in the connector. Note that SCON2 encloses a connector, but a resistor is not enclosed.It is to be prepared by the customer.
Page 67
A resistor of 121Ω should be connected between the white (CAN_H) and the blue (CAN_L) in the connector. Have the connector put to the connector allocated on the DeviceNet on the main unit of SCON2, push the connector till the end, and then tighten it with a slotted screwdriver. 2-31 ME0469-3A...
2.3 DeviceNet 2.3.4 Parameter Setting The parameters SCON2 related to DeviceNet are as follows. Default initial value Name setting Fieldbus Operation Mode Fieldbus Node Address Fieldbus Communication Speed Network Type Fieldbus I/O Format FB Half Direct Mode Speed Unit Caution ●...
Page 69
2.3 DeviceNet [1] Fieldbus Operation Mode (Parameter No. 84) The operation mode should be set up in Parameter No. 84 “Fieldbus Operation Mode”. With this parameter setting, the number of occupied channels for PLC should be decided. (1) Positioner type The setting range in the positioner specification should be from 0 to 9 No.
Page 70
2.3 DeviceNet (2) Servo press type The setting range in the Servo press specification should be from 0 to 2 No. of Occupied Set Value Mode Name Contents Channels The operation is performed using the PIO Remote I/O Mode (Factory setting) (24V I/O) through the DeviceNet.
Page 71
2.3 DeviceNet [5] Fieldbus I/O Format (Parameter No. 90) By changing the settings, for the enables the transmission and receipt of the data within 2 words, exchanging such data in units of byte within the communication area of the I/O data register. Set Value Description Data exchange is not performed.
2.3 DeviceNet 2.3.5 For DeviceNet EDS Files If required, for DeviceNet EDS files can be downloaded from the IAI website at the URL below. Download Page for Field Network Setting File https://www.iai-robot.co.jp/knowledge/support/network/index.html Select a necessary file from the list of access and download it.
Two RJ-45 connectors (One each for input and output) Connection Daisy chain connection only Note 1 A communication cable should be prepared separately. Refer to [SCON2 Motion Network Instruction Manual EtherCAT Edition (ME0472)] for the EtherCAT motion network type in SCON2. 2-37 ME0469-3A...
The names of each section related to EtherCAT are described as follows. [1] Status LED [2] EtherCAT Communication connector Note For names of other LED lamps and switches and explanations of features, refer to [SCON2 Instruction Manual (ME0458)]. 2-38 ME0469-3A...
Page 75
2.4 EtherCAT [1] Status LED With the LED lamps allocated on the front of the controller, condition of communication board and network status can be notified. LED name Color (state) Contents - (Light OFF) Initialized (initialization of EtherCAT communication) or power turned off Operation condition Green (Light ON) (EtherCAT communication “Operation”...
Page 76
2.4 EtherCAT LED Flash Timing 2-40 ME0469-3A...
Page 77
2.4 EtherCAT [2] EtherCAT Communication Connector The connector mounted on the communication module for the EtherCAT motion is as shown below. RJ-45 8-pin modular connector (Controller side) Connector Profile: RJ-45 Type Jack Cable/connector specifications: Ethernet ANSI/TIA/EIA-568-B Category 5e or higher, shielded 8P8C modular plug (RJ-45) [Connector Pin Layout] Pin number...
2.4.3 Wiring [1] Example for Wiring of EtherCAT Shown below is an example for wiring of EtherCAT. (EtherCAT master unit) Ethernet cable SCON2 SCON2 Other slave device Class D Grounding (former Class 3 Grounding with ground resistance 100Ω or below) Do not connect anything to the terminal connector on the slave side (terminal resistor is not required).
Page 79
Connect the EtherCAT cable to the master unit and join the connector on the other side to the IN connector on SCON2. Join the connector on the EtherCAT cable to the OUT connector on SCON2. Join the connector on the other side to the connector on a slave unit connected next.
2.4 EtherCAT 2.4.4 Parameter Setting The parameters SCON2 related to EtherCAT are as follows. Default initial value Name setting Fieldbus Operation Mode Fieldbus Node Address Fieldbus Communication Speed Network Type Fieldbus I/O Format FB Half Direct Mode Speed Unit Caution ●...
Page 81
2.4 EtherCAT [1] Fieldbus Operation Mode (Parameter No. 84) The operation mode should be set up in Parameter No. 84 “Fieldbus Operation Mode”. With this parameter setting, the number of occupied bytes for PLC should be decided. (1) Positioner type The setting range in the positioner specification should be from 0 to 9 Number of Set Value...
Page 82
[2] Fieldbus Node Address (Parameter No. 85) It is not necessary to set up parameters in SCON2. Set up StationAlias on the master side, and the slave ID of SCON2 should be determined. Refer to [Instruction manual for Muster Unit] for how to set up StationAlias.
Page 83
2.4 EtherCAT [5] Fieldbus I/O Format (Parameter No. 90) By changing the settings, for the enables the transmission and receipt of the data within 2 words, exchanging such data in units of byte within the communication area of the I/O data register. Set Value Description Data exchange is not performed.
2.4 EtherCAT 2.4.5 For EtherCAT ESI Files If required, for ESI files can be downloaded from the IAI website at the URL below. Download Page for Field Network Setting File https://www.intelligentactuator.com/field-network-configuration-files-2/ Select a necessary file from the list of access and download it.
It is managed by ODVA (Open DeviceNet Vendor Association, Inc.). SCON2 gets applicable for EtherNet/IP by selecting an option. EtherNet/IP is an open field network. It is a standardized global open network specified by the IEC 61158 series of international standards.
2.5 EtherNet/IP 2.5.1 EtherNet/IP Interface Specifications Item Specification Communication standards IEC61158 (IEEE802.3) 10BASE-T/100 BASE-T Communication speed (Auto negotiation setting is recommended.) Refer to EtherNet/IP specifications Communication cable (The distance between the hub and each node must be within length 100 m Note 1 Number of connections Varies depending on the master unit.
The names of each section related to EtherNet/IP are described as follows. [1] Status LED [2] EtherNet/IP Communication connector Note For names of other LED lamps and switches and explanations of features, refer to [SCON2 Instruction Manual (ME0458)]. 2-51 ME0469-3A...
2.5 EtherNet/IP [1] Status LED With the two LED lamps, NS (Network Status) and MS (Module Status) equipped on the front of the controller, status of each slave (each controller) and status of network can be notified. NS shows the communication status of EtherNet/IP. MS shows the status of the the controller, status of the network module and error occurrence in the EtherNet/IP communication.
Page 89
2.5 EtherNet/IP [2] EtherNet/IP communication port RJ-45 8-pin Modular connector (Controller side) Cable/connector specifications: Ethernet ANSI/TIA/EIA-568-B Category 5e or higher, shielded 8P8C modular plug (RJ-45) [Connector Pin Layout] Pin number Signal name Signal abbreviation Data transmitted + Data transmitted - Data received + Not used Not used...
Ethernet cable Ethernet cable Ethernet cable Other slave device Ethernet cable SCON2 SCON2 Ethernet cable: Straight cable of category 5 or above, 100m max (Aluminum tape and braided double-shielded cable are recommended.) Also, Cable is to be prepared by the customer.
2.5 EtherNet/IP 2.5.4 Parameter Setting Parameters relating to EtherNet/IP are No. 84 to 87, No. 90, No. 140 to 142 and No. 159. Default initial value Name setting Fieldbus Operation Mode Fieldbus Communication Speed Network Type Fieldbus I/O Format IP Address 192.168.0.1 Subnet Mask 255.255.255.0...
Page 92
2.5 EtherNet/IP [1] Fieldbus Operation Mode (Parameter No. 84) The operation mode should be set up in Parameter No. 84 “Fieldbus Operation Mode”. With this parameter setting, the number of occupied bytes for PLC should be decided. (1) Positioner type The setting range in the positioner specification should be from 0 to 9 Number of Set Value...
Page 93
2.5 EtherNet/IP (2) Servo press type The setting range in the Servo press specification should be from 0 to 2 Number of Set Value Mode Name Contents Occupied Bytes The operation is performed using the PIO Remote I/O Mode (Factory setting) (24V I/O) through the EtherNet/IP.
Page 94
2.5 EtherNet/IP [3] Network Type (Parameter No. 87) The type of the network module mounted on a controller should be indicated. Do not attempt to change it from the initial setting. [4] Fieldbus I/O Format (Parameter No. 90) By changing the settings, for the enables the transmission and receipt of the data within 2 words, exchanging such data in units of byte within the communication area of the I/O data register.
Page 95
2.5 EtherNet/IP [6] Subnet Mask (Parameter No. 141) The subnet mask should be set up in Parameter No. 141 “Subnet Mask”. The settable range is 0.0.0.0 to 255.255.255.255. It is set to “255.255.255.0” when the machine is delivered from the factory. Note he value in the subnet mask should differ depending on a teaching tool.
2.5 EtherNet/IP 2.5.5 For EtherNet/IP EDS Files If required, for EtherNet/IP CSP files can be downloaded from the IAI website at the URL below. Download Page for Field Network Setting File https://www.intelligentactuator.com/field-network-configuration-files-2/ Select a necessary file from the list of access and download it.
SCON2 equipped with MECHATROLINK-III (remote I/O type) is applicable for the standard I/O profiles. * SCON2 applicable for the standard servo profiles should be in the driver setting of the motion type. (Model Code: SCON2-CG-S*M) Refer to [1.3.1 Model Code].
03h to EF Cable MECHATROLINK-III dedicated cable Controller side Industrial Mini I/O Connector Connector Cable side Industrial Mini I/O Connector Refer to [SCON2 Motion Network Instruction Manual MECHATROLINK-III Edition (ME0471)] for the MECHATROLINK-III motion network type in SCON2. 2-62 ME0469-3A...
The names of each section related to MECHATROLINK-III are described as follows. [1] Status LED [2] MECHATROLINK-III communication connector Note For names of other LED lamps and switches and explanations of features, refer to [SCON2 Instruction Manual (ME0458)]. 2-63 ME0469-3A...
Page 100
2.6 MECHATROLINK-III [1] Status LED With the LED lamps allocated on the front of the controller, condition of communication board and network status can be notified. Display Color Description status It turns on when receiving CONNECT (connected status with master (*1) or more)), and turns off when receiving DISCONNECT or the Green...
2.6 MECHATROLINK-III 2.6.3 Wiring [1] Example for Wiring of MECHATROLINK- III (MECHATROLINK-III master unit) MACHATROLINK-III Dedicated cables * SCON2 SCON2 Other slave device Class D Grounding (former Class 3 Grounding with ground resistance 100Ω or below) There should be nothing to be connected on the connector at the slave side end. (Not terminal resistor is necessary.)
Page 102
Connect the MECHATROLINK-III cable to the master unit and join the connector on the other side to the LK1 connector on SCON2. Join the connector on the MECHATROLINK-III cable to the LK2 connector on SCON2. Join the connector on the other side to the connector on a slave unit connected next.
2.6 MECHATROLINK-III 2.6.4 Parameter Setting The parameters SCON2 related to MECHATROLINK-III are as follows. Default initial value Name setting Fieldbus Operation Mode Fieldbus Node Address Fieldbus Communication Speed Network Type Fieldbus I/O Format FB Half Direct Mode Speed Unit Caution ●...
Page 104
2.6 MECHATROLINK-III [1] Fieldbus Operation Mode (Parameter No. 84) The operation mode should be set up in Parameter No. 84 “Fieldbus Operation Mode”. With this parameter setting, the applicable byte modes for PLC should be decided. (1) Positioner type The setting range in the positioner specification should be from 0 to 9 Applicable Byte Set Value Mode Name...
Page 105
2.6 MECHATROLINK-III (2) Servo press type The setting range in the Servo press specification should be from 0 to 2 Applicable Byte Set Value Mode Name Contents Mode The operation is performed using the PIO Remote I/O Mode 16, 32, 48 (Factory setting) (24V I/O) through the MECHATROLINK-III.
Page 106
2.6 MECHATROLINK-III [4] Network Type (Parameter No. 87) The type of the network module mounted on a controller should be indicated. Do not attempt to change it from the initial setting. [5] Fieldbus I/O Format (Parameter No. 90) By changing the settings, for the enables the transmission and receipt of the data within 2 words, exchanging such data in units of byte within the communication area of the I/O data register.
PI (PROFIBUS & PROFINET International). There are two types, FPROFINET CBA and PROFINET IO, and SCON2 is applicable for PROFINET IO. PROFINET IO is a communication system of the input and output data used in a normal control.
The names of each section related to PROFINET IO are described as follows. [1] Status LED NS (network status) MS (module status) [2] PROFINET IO communication port Note For names of other LED lamps and switches and explanations of features, refer to [SCON2 Instruction Manual (ME0458)]. 2-72 ME0469-3A...
Page 109
2.7 PROFINET IO [1] Status LED With the two LED lamps, NS (Network Status) and MS (Module Status) equipped on the front of the controller, status of each slave (each controller) and status of network can be notified. NS shows the communication status of PROFINET IO. MS shows the status of the the controller, status of the network module and error occurrence in the PROFINET IO communication.
Page 110
2.7 PROFINET IO The frequency of flashing of the status LED in Note 1 to Note 4 should be as stated below. Note 1 0.75 Note 2 1.25 0.75 Note 3 1.25 1.75 0.75 Note 4 0.75 1.25 1.75 2.25 [2] PROFINET IO Communication Port RJ-45 8-pin modular connector...
Page 111
2.7 PROFINET IO [Connector Pin Layout] Pin number Signal name Signal abbreviation Data transmitted + Data transmitted - Data received + Not used Not used Data received - Not used Not used Connector hood Grounding pin for security 2-75 ME0469-3A...
Ethernet cable Ethernet cable Other slave device Ethernet cable SCON2 SCON2 *1 Ethernet cable: Straight cable of category 5 or above, 100m max (Aluminum tape and braided double-shielded cable are recommended.) Also, Cable is to be prepared by the customer.
2.7 PROFINET IO 2.7.4 Parameter Setting Parameters relating to PROFINET IO are No. 84 to 87, No. 90 and No. 159. Default initial value Name setting Fieldbus Operation Mode Fieldbus Node Address Fieldbus Communication Speed Network Type Fieldbus I/O Format FB Half Direct Mode Speed Unit Caution ●...
Page 114
2.7 PROFINET IO [1] Fieldbus Operation Mode (Parameter No. 84) The operation mode should be set up in Parameter No. 84 “Fieldbus Operation Mode”. With this parameter setting, the number of occupied bytes for PLC should be decided. (1) Positioner type The setting range in the positioner specification should be from 0 to 9 Number of Set Value...
Page 115
Entering any value except for the ones described above will cause an “Excessive Input Value Error”. [2] Fieldbus Node Address (Parameter No. 85) As it is set up in the host side, it is not necessary to set up SCON2. [3] Fieldbus Communication Speed (Parameter No. 86) As the baud rate automatically tracks that of the master, it is not necessary to establish a setup.
Page 116
2.7 PROFINET IO [5] Fieldbus I/O Format (Parameter No. 90) By changing the settings, for the enables the transmission and receipt of the data within 2 words, exchanging such data in units of byte within the communication area of the I/O data register. Set Value Description Data exchange is not performed.
2.7 PROFINET IO 2.7.5 For PROFINET IO GSDML Files If required, for GSDML files can be downloaded from the IAI website at the URL below. Download Page for Field Network Setting File https://www.intelligentactuator.com/field-network-configuration-files-2/ Select a necessary file from the list of access and download it.
Page 119
SCON2 Chapter Communication with Master and Assignment Positioner Specification Operation Modes and Corresponding PLC I/O Areas ···································· 3-1 3.1.1 CC-Link I/O Area ··························································· 3-2 3.1.2 CC-Link IE Field I/O Area ················································ 3-7 3.1.3 DeviceNet I/O Area ······················································ 3-11 3.1.4 EtherCAT I/O Area ······················································· 3-15 3.1.5 EtherNet/IP I/O Area ·····················································...
Page 120
3.2.8 Remote I/O 3 Mode ······················································ 3-86 3.2.9 Half Direct Value 3 Mode ··············································· 3-92 3.2.10 Full Direct Value 2 Mode ············································· 3-100 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ········································· 3-114 3.3.1 CC-Link I/O area (Press program specification)················· 3-114 3.3.2 CC-Link IE Field I/O area (Press program specification) ·····...
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas 3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas The address allocated for each operation mode are described as follows. Structure of areas may differ depending on the field network. In this section, describes operation modes and PLC input and output area of each network.
Set the station data for the master station to the number of stations setup in the operation mode for each station No. ● PLC Output → SCON2 Input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (CC-Link) Position/ Half Direct Value Full Direct Value...
Page 123
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● PLC Output → SCON2 Input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (CC-Link) Position/ Half Direct Value Remote I/O 3...
Page 124
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (CC-Link) Position/ Half Direct Value...
Page 125
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (CC-Link) Position/ Half Direct Value...
Page 126
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas Caution ● Signal Assignment in CC-Link System Area The one used in the system domain should be the remote station Ready only. * “n” shows the first address for each axis m = 1 when 1 station occupied, m = 3 when 2 stations occupied, m = 7 when 4 stations occupied PLC side...
No. ● PLC Output → SCON2 Input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (CC-Link IE Field) Position/ Half Direct Value Full Direct Value Remote I/O 2...
Page 128
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● PLC Output → SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (CC-Link IE Field) Position/Simplified Half Direct Value 2 Remote I/O 3...
Page 129
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output →PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (CC-Link IE Field) Position/Simplified Half Direct Value Full Direct Value...
Page 130
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output →PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (CC-Link IE Field) Position/Simplified Half Direct Value 2 Remote I/O 3...
3.1.3 DeviceNet I/O Area ● PLC Output →SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (DeviceNet) Position/ Half Direct Value Full Direct Value Remote I/O 2...
Page 132
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● PLC Output →SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and input data channel (DeviceNet) Position/ Half Direct Value 2 Remote I/O 3...
Page 133
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and output data channel (DeviceNet) Position/ Half Direct Value Full Direct Value...
Page 134
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and output data channel (DeviceNet) Position/ Half Direct Value 2 Remote I/O 3...
3.1.4 EtherCAT I/O Area ● PLC Output →SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input datare register (EtherCAT) Position / Half Direct Value Full Direct Value Remote I/O 2...
Page 136
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● PLC Output → SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (EtherCAT) Position / PLC output area Half Direct Value 2...
Page 137
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (EtherCAT) Position / PLC output area Half Direct Value...
Page 138
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (EtherCAT) Position / PLC input area Half Direct Value 2...
3.1.5 EtherNet/IP I/O Area ● PLC Output →SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (EtherNet/IP) Position/ PLC output area Half Direct Value Full Direct Value Remote I/O 2...
Page 140
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● PLC Output → SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (EtherNet/IP) Position / Half Direct Value 2 Half Direct Value 3...
Page 141
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (EtherNet/IP) Position / PLC output area Half Direct Value...
Page 142
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (EtherNet/IP) Position / PLC input area Half Direct Value 2...
MECHATROLINK- III I/O Area ● PLC Output →SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (MECHATROLINK-III) Position / PLC output area Half Direct Value Full Direct Value...
Page 144
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● PLC Output → SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (MECHATROLINK-III) Position / PLC output area Half Direct Value 2...
Page 145
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (MECHATROLINK-III) Position / PLC output area Half Direct Value...
Page 146
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (MECHATROLINK-III) Position / PLC output area Half Direct Value 2...
PROFINET IO I/O Area ● PLC Output →SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (PROFINET IO) Position/ PLC output area Half Direct Value Full Direct Value...
Page 148
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● PLC Output → SCON2 Input * “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (PROFINET IO) Position / PLC output area Half Direct Value 2...
Page 149
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (PROFINET IO) Position / PLC output area Half Direct Value...
Page 150
3.1 Positioner Specification Operation Modes and Corresponding PLC I/O Areas ● SCON2 Output → PLC Input Side * “n” in the PLC address shows the start address of each axis. SCON2 side DO and Output data register (PROFINET IO) Position / PLC input area Half Direct Value 2...
Set the position data using a teaching tool. The number of operable positions varies depending on the parameter No. 25 “PIO Pattern” setting. The I/O specifications for the PIO pattern are described as follows refer to [SCON2 instruction manual (ME0458)] for more information.
Page 152
3.2 Positioner Specification Operation Modes [List of Main Function in Each PIO Pattern] : Valid function, △ : With Condition, × : Not Applicable PIO Pattern (Parameter No.25) Force Force Solenoid Solenoid Sensor Sensor Positioning Teaching 256-point 384-point Mode Valve Valve Used...
Page 153
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT Port No.0 to 15 RY n 0 to nF n+0, n+1 n+4, n+5 RY (n+1) 0 to Note 1 Occupied Area (n+1) F...
Page 154
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of one input word (1 word = 2 bytes) and one output word in the I/O areas. Each address is controlled by ON/OFF bit signals. ...
Page 155
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment The controller's I/O port signal varies depending on the parameter No. 25 setting. Refer to [SCON2 instruction manual (ME0458)]. Parameter No. 25 setting Positioning mode Teaching mode 256-point mode Category Port No.
For the speed, acceleration/deceleration and positioning band, etc., except for the target position, the values in the position table within the controller are used. Set the position data referring the [SCON2 Instruction Manual (ME0458)]. The settable No. of position data items is max 384 points.
Page 159
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT Occupied Area RY n0 to nF Note 1 Occupied Area RY (n+1) 0 to (n+1) F RWw (n+0) n+0, n+1 n+4, n+5...
Page 160
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of four input word (4 words = 8 bytes) and eight output word in the I/O areas. ● The control signals and status signals are ON/OFF signals in units of bit. ●...
Page 161
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 162
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit Signed Integer. Set the target position on the absolute coordinates. Unit : 0.01mm (other than DD motor) 0.001°...
Page 163
4.2.1 (Simple alarm PM383 When an alarm is issued (in the case that the status signal code) ALM is “ON”), the simplified alarm code (Refer to [the SCON2 Instruction Manual (ME0458) Chapter 8 Troubleshooting]) is output. [Emergency Stop] EMGS 3.3.2 [2] An emergency stop is actuated when this signal turns ON.
3.2 Positioner Specification Operation Modes 3.2.3 Half Direct Value Mode This is the operation mode with the target position, positioning width, speed, acceleration/deceleration and pressing current value set up in the PLC. Set each value in the I/O areas. When the zone function is used, set it using the parameter Nos. 1, 2, 23 and 24. The actuator effective main functions that can be controlled using this mode, are as shown in the following table.
Page 165
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT RY n0 to Nf Occupied Area to RY (n+2) 0 to (n+2) F Note 1 Occupied Area RY (n+3) 0 to (n+3) F...
Page 166
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of eight input word (8 words = 16 bytes) and eight output word in the I/O areas. ● The control signals and status signals are ON/OFF signals in units of bit. ●...
3.2 Positioner Specification Operation Modes PLC output Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Target Position (Lower word) b15 b14 b13 b12 b11 b10 (n+1) Target Position (Higher word) * When the target position is shown using the negative figure, it is...
Page 168
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 169
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit Signed Integer. Set the target position on the absolute coordinates. Unit : 0.01mm (other than DD motor) 0.001°...
Page 170
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details [Forced Brake Release] BKRL 3.3.2 [19] “ON” for brake release [Operation Mode] RMOD 3.3.2 [20] “OFF”...
Page 171
Alarm code Stores “0 ” when no alarm is generated and during battery 4.8.2 data voltage drop warning. For details on alarms, refer to [SCON2 Instruction Manual (ME0458) Chapter 8 Troubleshooting]. [Emergency Stop] EMGS 3.3.2 [2] “ON” for Emergency Stop Status [Controller Ready] 3.3.2 [1]...
3.2 Positioner Specification Operation Modes 3.2.4 Full Direct Value Mode This is the operation mode with all the values (target position, speed, etc.) set up directly using values from PLC. Set each value in the I/O area. The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the following table.
Page 173
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT RY n0 to Nf Occupied Area to RY (n+6) 0 to (n+6 )F Note 1 Occupied Area RY(n+7) 0 to (n+7) F...
Page 174
3.2 Positioner Specification Operation Modes SCON2 side output register CC, CIE EC, EP, PRT Occupied Area RX n0 to nF Note 1 Occupied Area RX (n+1) 0 to (n+1) F RWw (n+0) n+0, n+1 n+4, n+5 Current Position RWw (n+1)
Page 175
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of sixteen input words (16-words = 32 bytes) and four output words in the I/O areas. ● The control signals 1, 2 and status signals 1, 2 are ON/OFF signals in units of bit. ●...
Page 176
3.2 Positioner Specification Operation Modes PLC output Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Target Position (Lower word) b15 b14 b13 b12 (n+1) Target Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 177
3.2 Positioner Specification Operation Modes Address (“n” shows the node address of each axis.) 1 word = 16 bits CC,CIE EC,EP,PRT n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Zone boundary - (Lower word) n+18 n+22 b15 b14 b13 b12 (n+9) n+19 n+23...
Page 178
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the current position is shown using the negative figure, it is expressed using the complement of 2.
Page 179
3.2 Positioner Specification Operation Modes Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC ,EP, PRT n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Current Load (Lower word) n+18 n+22 b15 b14 b13 b12 (n+9) n+19 n+23...
Page 180
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit Signed Integer Set the target position on the absolute coordinates. Unit : 0.01mm (other than DD motor) 0.001°...
Page 181
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 16-bit Integer Set the current limit in pressing operation. Specifiable range : 0 (0%) to 510 (200%). * For force control (using actuator equipped with load cell), Pressing switchover of unit can be done by parameter.
Page 182
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details Unavailable Select the anti-vibration control parameter set to be used Anti-Vibration NTC1 Control Mode NTC1 NTC0 Functions Selection 1...
Page 183
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details [Forced Brake Release] BKRL 3.5.2 [19] “ON” for brake release [Operation Mode] RMOD 3.5.2 [20] “OFF”...
Page 184
16 bits Alarm Code Stores “0 ” when no alarm is generated and during battery 4.2.3 data voltage drop warning. For details on alarms, refer to [SCON2 Instruction Manual (ME0458) Chapter 8 Troubleshooting]. Overload 16 bits 16-bit Integer Warning 4.2.3 data It shows the motor load (%).
Page 185
3.5.2 [29] ALML * Output details can be set in Parameter No. 143 “Overload Level Ratio” and No. 151 “Select Light Malfunction Alarm Output” (For details, refer to [SCON2 instruction manual (ME0458)]). [Emergency Stop] EMGS 3.5.2 [2] “ON” for Emergency Stop Status [Controller Ready] 3.5.2 [1]...
I/O mode (refer to [3.2.1 Remote I/O mode]) contents. The I/O specifications for the PIO pattern are described as follows refer to [SCON2 instruction manual (ME0458)] for more information. Parameter No. 25 Set Value...
Page 187
3.2 Positioner Specification Operation Modes The actuator's effective main functions that can be controlled using this mode, are as shown in the following table ○: Operation Available ×: Operation Unavailable PIO Pattern Actuator 6: Positioning Teaching 256 points 384 points Electromagnetic Electromagnetic Force...
Page 188
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT Port No. 0 to 15 RY n0 to nF n+0, n+1 n+4, n+5 Note 1 Occupied Area RY (n+1) 0 to (n+1) F...
Page 189
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of each six I/O words (6 words = 12 bytes). ● The channel to be controlled with the port number is to be controlled by the ON/OFF signals in bit unit.
Page 190
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT (n+0) Controller Output Port No. b15 b14 b13 b12 (n+1) Occupied Area (Unavailable) b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12...
Page 191
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment Refer to [3.2.1 [3] I/O Signal Assignment] for each PIO pattern signal assignment. The signal assignment for the Command Current and Current Position, is shown in the following table. Signal Type Symbol Contents Details...
For the speed, acceleration/deceleration and positioning width, etc., except for the target position, the values in the position table within the controller are used. Setup the position data referring the [SCON2 instruction manual (ME0458)]. The number of settable position data items is max. 384.
Page 193
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT Occupied Area RY n0 to nF Note 1 Occupied Area RY (n+1) 0 to (n+1) F RWw (n+0) n+0, n+1 n+4, n+5...
Page 194
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of each four I/O words (4 words = 8 bytes). ● The control signals and status signals are ON/OFF signals in units of bit. ●...
Page 195
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 196
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit signed Integer. Set the target position on the absolute coordinates. Unit : 0.01mm (other than DD motor) 0.001°...
Page 197
“0” is output. (Simple When an alarm is issued (in the case that the status signal ALM alarm code) is “ON”), the simplified alarm code (Refer to [the SCON2 Instruction Manual (ME0458)]) is output. [Emergency Stop] EMGS 3.5.2 [2]...
3.2 Positioner Specification Operation Modes 3.2.7 Half Direct Value 2 Mode This mode provides an operation method to utilize the force control (load cell value feedback pressing) and also indicate the target position from PLC, positioning width, speed, acceleration/deceleration speed and pressing current directly with inputting values. Set the each value in I/O area.
Page 199
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT RY n0 to Nf Occupied Area to RY (n+2) 0 to (n+2) F Note 1 Occupied Area RY (n+3) 0 to (n+3) F...
Page 200
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of eight input word (8 words = 16 bytes) and eight output word in the I/O areas. ● The control signals and status signals are ON/OFF signals in units of bit. ●...
3.2 Positioner Specification Operation Modes PLC output Address (“n” shows the node address of each axis.) CC, CIE EC, EP, PRT 1 word = 16 bits b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 202
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC,CIE EC,EP,PRT b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 203
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit signed Integer. Set the target position on the absolute coordinates. Unit : 0.01mm (other than DD motor) 0.001°...
Page 204
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details [Forced Brake Release] BKRL 3.5.2 [19] “ON” for brake release [Operation Mode] RMOD 3.5.2 [20] “OFF”...
Page 205
Alarm Code Stores “0H” when no alarm is generated and during battery 4.2.2 data voltage drop warning. For details on alarms, refer to [SCON2 Instruction Manual (ME0458) Chapter 8 Troubleshooting]. [Emergency Stop] EMGS 3.5.2 [2] “ON” for Emergency Stop Status [Controller Ready] 3.5.2 [1]...
Set the position data using a teaching tool such as PC software for RC. The number of operable positions varies depending on the parameter No. 25 “PIO Pattern” setting. The features of each PIO pattern are shown below. Refer to [SCON2 instruction manual (ME0458)] for more information. Parameter No. 25...
Page 207
3.2 Positioner Specification Operation Modes The robot cylinder’s effective main functions that can be controlled using this mode, are as shown in the following table. ○: Operation Available ×: Operation Unavailable PIO Pattern Actuator Function Positioning Teaching 256 points 512 points Electromagnetic Electromagnetic Force control...
Page 208
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT Port No. 0 to 15 RY n0 to nF n+0, n+1 n+4, n+5 Occupied Area Note 1 RY (n+1) 0 to (n+1) F...
Page 209
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of six input word (6 words = 12 bytes) and eight output word in the I/O areas. ● The areas controlled by port number are controlled using ON/OFF bit signals. ●...
Page 210
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT (n+0) Controller Output Port No. b15 b14 b13 b12 (n+1) Occupied Area (Unavailable) b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12...
Page 211
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment Refer to [3.2.1 [3] I/O Signal Assignment] for each PIO pattern signal allocation. The signal allocation for the Current load and Current Position reading functions are shown below. Signal Type Symbol Description Details Current Position: 32-bit Signed Integer...
3.2 Positioner Specification Operation Modes 3.2.9 Half Direct Value 3 Mode This mode provides an operation method that the changes of the servo gain parameter during an operation and anti-vibration control parameter set are enabled in addition to the half-direct mode functions.
Page 213
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT RY n0 to Nf Occupied Area to RY (n+2) 0 to (n+2) F Note 1 Occupied Area RY (n+3) 0 to (n+3) F...
Page 214
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of eight input word (8 words = 16 bytes) and eight output word in the I/O areas. ● The control signals and status signals are ON/OFF signals in units of bit. ●...
3.2 Positioner Specification Operation Modes PLC output Address (“n” shows the node address of each axis.) CC, CIE EC, EP, PRT 1 word = 16 bits b15 b14 b13 b12 (n+0) Target Position (Lower word) b15 b14 b13 b12 (n+1) Target Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 216
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC,CIE EC,EP,PRT b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the current position is shown using the negative figure, it is expressed using the complement of 2.
Page 217
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit signed Integer. Set the target position on the absolute coordinates. Unit : 0.01mm (other than DD motor) 0.001°...
Page 218
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details Forced Brake Release: BKRL 3.5.2 [2] “ON” for brake release Operation Mode: RMOD 3.5.2 [2] “OFF”...
Page 219
Alarm code Stores “0 ” when no alarm is generated and during battery 4.2.2 data voltage drop warning. For details on alarms, refer to [SCON2 Instruction Manual (ME0458)]. [Emergency Stop] EMGS 3.5.2 [2] “ON” for Emergency Stop Status [Controller Ready] 3.5.2 [1]...
3.2 Positioner Specification Operation Modes 3.2.10 Full Direct Value 2 Mode This is the operation mode with all the values (target position, speed, etc.) set up directly using values from PLC. Set each value in the I/O area. The actuator effective main functions that can be controlled using this mode, are as shown in the following table.
Page 221
3.2 Positioner Specification Operation Modes [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT RY n0 to Nf Occupied Area to RY (n+6) 0 to (n+6 )F Note 1 Occupied Area RY(n+7) 0 to (n+7) F...
Page 222
3.2 Positioner Specification Operation Modes SCON2 side output register CC, CIE EC, EP, PRT Occupied Area RX n0 to nF Note 1 Occupied Area RX (n+1) 0 to (n+1) F RWw (n+0) n+0, n+1 n+4, n+5 Current Position RWw (n+1)
Page 223
3.2 Positioner Specification Operation Modes [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of sixteen input words (16-words = 32 bytes) and four output words in the I/O areas. ● The control signals 1, 2 and status signals 1, 2 are ON/OFF signals in units of bit. ●...
Page 224
3.2 Positioner Specification Operation Modes PLC output Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Target Position (Lower word) b15 b14 b13 b12 (n+1) Target Position (Higher word) * When the target position is shown using the negative figure, it is expressed using the complement of 2.
Page 225
3.2 Positioner Specification Operation Modes Address (“n” shows the node address of each axis.) 1 word = 16 bits CC,CIE EC,EP,PRT n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Zone boundary - (Lower word) n+18 n+22 b15 b14 b13 b12 (n+9) n+19 n+23...
Page 226
3.2 Positioner Specification Operation Modes PLC input Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC, EP, PRT b15 b14 b13 b12 (n+0) Current Position (Lower word) b15 b14 b13 b12 (n+1) Current Position (Higher word) * When the current position is shown using the negative figure, it is expressed using the complement of 2.
Page 227
3.2 Positioner Specification Operation Modes Address (“n” shows the node address of each axis.) 1 word = 16 bits CC, CIE EC ,EP, PRT n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Current Command Value (Lower word) n+18 n+22 b15 b14 b13 b12 (n+9) n+19...
Page 228
3.2 Positioner Specification Operation Modes [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit Signed Integer Set the target position on the absolute coordinates. Unit : 0.01mm (other than DD motor) 0.001°...
Page 229
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 16-bit Integer Set the current limit in pressing operation. Specifiable range : 0 (0%) to 510 (200%). * For force control (using actuator equipped with load cell), Pressing switchover of unit can be done by parameter.
Page 230
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details Unavailable Select the anti-vibration control parameter set to be used Anti-Vibration NTC1 Control Mode NTC1 NTC0 Functions Selection 1...
Page 231
3.2 Positioner Specification Operation Modes (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details [Forced Brake Release] BKRL 3.5.2 [19] “ON” for brake release [Operation Mode] RMOD 3.5.2 [20] “OFF”...
Page 232
16 bits Alarm Code Stores “0 ” when no alarm is generated and during battery 4.2.3 data voltage drop warning. For details on alarms, refer to [SCON2 Instruction Manual (ME0458) Chapter 8 Troubleshooting]. Overload 16 bits 16-bit Integer Level 4.2.3 data It shows the motor load [%].
Page 233
3.5.2 [29] ALML * Output details can be set in Parameter No. 143 “Overload Level Ratio” and No. 151 “Select Light Malfunction Alarm Output” (For details, refer to [SCON2 instruction manual (ME0458)]). [Emergency Stop] EMGS 3.5.2 [2] “ON” for Emergency Stop Status [Controller Ready] 3.5.2 [1]...
Set the station data for the master station to the number of stations setup in the operation mode for each station No. ● PLC output → SCON2 input (Press program specification) “n” in the PLC address shows the start address of each axis.
Page 235
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ● SCON2 output → PLC input side “n” in the PLC address shows the start address of each axis. DO on the SCON2 side and input data register (CC-Link) PLC address Remote I/O Mode...
Page 236
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications Caution ● Signal Assignment in CC-Link System Area The one used in the system domain should be the remote station Ready only. * “n” shows the first address for each axis m=1 when 1 station occupied, m=3 when 2 stations occupied, m=7 when 4 stations occupied PLC side...
Set the station data for the master station to the number of stations setup in the operation mode for each station No. ● PLC output → SCON2 input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (CC-Link IE Field) PLC address Remote I/O Mode Full Function Mode...
Page 238
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ● SCON2 output → PLC input side “n” in the PLC address shows the start address of each axis. DO on the SCON2 side and input data register (CC-Link IE Field) Remote I/O Mode Full Function Mode...
3.3.3 DeviceNet I/O area (Press program specification) ● PLC output → SCON2 input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (DeviceNet) Remote I/O Mode Full Function Mode Pressing Direct...
Page 240
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ● SCON2 output → PLC input side “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (DeviceNet) Remote I/O mode...
EtherCAT I/O area (Press program specification) ● PLC output → SCON2 input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (EtherCAT) PLC output area Remote I/O mode Full function mode...
Page 242
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ● SCON2 output → PLC input side “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (EtherCAT) PLC input area...
EtherNet/IP I/O area (Press program specification) ● PLC output → SCON2 input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (EtherNet/IP) PLC output area Remote I/O mode Full function mode...
Page 244
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ● SCON2 output → PLC input side “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (EtherNet/IP) PLC input area...
MECHATROLINK-III I/O area (Press program specification) ● PLC output → SCON2 input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (MECHATROLINK-III) PLC output area Remote I/O mode Full function mode...
Page 246
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ● SCON2 output → PLC input side “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (MECHATROLINK-III) PLC input area...
PROFINET IO I/O area (Press program specification) ● PLC output → SCON2 input “n” in the PLC address shows the start address of each axis. SCON2 DI and Input data register (PROFINET IO) PLC output area Remote I/O mode Full function mode...
Page 248
3.3 Each Operation Mode and PLC I/O Area for Pressing Program Specifications ● SCON2 output → PLC input side “n” in the PLC address shows the start address of each axis. SCON2 DO and Input data register (PROFINET IO) PLC input area Remote I/O mode...
3.4 Operation Modes for Pressing Program Specifications 3.4 Operation Modes for Pressing Program Specifications 3.4.1 Remote I/O mode This is the operation mode with the position No. set up as the same as using PIO (24V I/O). Create a press program on an using teaching tool. The robot cylinder's effective main functions that can be controlled using this mode, are as shown in the following table.
Page 250
3.4 Operation Modes for Pressing Program Specifications [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT Port No. 0 to 15 RY n0 to nF n+0, n+1 n+4, n+5 Note 1 Occupied Area RY (n+1) 0 to (n+1) F...
Page 251
3.4 Operation Modes for Pressing Program Specifications [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of one input word (1 words = 16 bytes) and eight output word in the I/O areas. ● Each address is controlled by ON/OFF bit signals. PLC output Address (“n”...
Page 252
3.4 Operation Modes for Pressing Program Specifications [3] I/O Signal Assignment Refer to [SCON2 Servo Press Function Instruction Manual (ME0470)] for details on signal allocation. Category Port No. Symbol Signal name Command position No. PC16 PC32 PSTR Press program start...
3.4 Operation Modes for Pressing Program Specifications 3.4.2 Full function mode It is the mode operation system to conduct all the servo press features in fieldbus communication. Set each value in the input and output areas. The actuator effective main functions that can be controlled using this mode, are as shown in the following table.
Page 254
3.4 Operation Modes for Pressing Program Specifications [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT CC, CIE RY n0 to Nf Occupied Area to RY (n+6) 0 to (n+6) F Occupied Area RY (n+7) 0 to (n+7) F...
Page 255
3.4 Operation Modes for Pressing Program Specifications SCON2 side output register CC, CIE EC, EP, PRT CC, CIE Occupied Area RX n0 to nF Note 1 Occupied Area RX (n+1) 0 to (n+1) F RWr (n+0) n+0, n+1 n+4, n+5...
Page 256
3.4 Operation Modes for Pressing Program Specifications [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of sixteen input word (16 words = 32 bytes) and eight output word in the I/O areas. ● The control signals 1, 2 and status signals are ON/OFF signals in units of bit. ●...
Page 257
3.4 Operation Modes for Pressing Program Specifications PLC output Address (“n” shows the node address of each axis.) CC, CIE EC, EP, PRT 1 word = 16 bits b15 b14 b13 b12 (n+0) Target Position (Higher word) b15 b14 b13 b12 (n+1) Target Position (Lower word)
Page 258
3.4 Operation Modes for Pressing Program Specifications Address (“n” shows the node address of each axis.) CC,CIE EC,EP,PRT 1 word = 16 bits n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Occupied Area (Unavailable) n+18 n+22 b15 b14 b13 b12 (n+9) n+19 n+23...
Page 259
3.4 Operation Modes for Pressing Program Specifications PLC input Address (“n” shows the node address of each axis.) CC,CIE EC,EP,PRT 1 word =16 bits b15 b14 b13 b12 (n+0) Current Position (Higher word) b15 b14 b13 b12 (n+1) Current Position (Lower word) * When the current position is shown using the negative figure, it is expressed using the complement of 2.
Page 260
3.4 Operation Modes for Pressing Program Specifications Address (“n” shows the node address of each axis.) CC,CIE EC,EP,PRT 1 word = 16 bits n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Occupied Area (Unavailable) n+18 n+22 b15 b14 b13 b12 (n+9) n+19 n+23...
Page 261
3.4 Operation Modes for Pressing Program Specifications [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit signed Integer. Set the target position on the absolute coordinates. Unit : 0.001mm Specifiable range : -9,999,999 to 9,999,999 Input example : +25.410mm in the unit of 0.01mm should be...
Page 262
3.4 Operation Modes for Pressing Program Specifications (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details Control Unavailable. Signal 1 DSTR [Positioning Start] when the movement command is ON 3.5.2 [7] JOG- Jog] “ON”...
Page 263
“0” is output when no alarm is present. 4.3.2 data alarm code For details on program alarms, refer to [SCON2 Servo Press Function (ME0470) instruction manual]. 16-bit integer Stores an alarm code when an alarm (all alarms including message level ones) is generated.
Page 264
3.4 Operation Modes for Pressing Program Specifications (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details [Overall Judgment NG] Turns ON when overall judgment was made for load and position JNDG 3.5.2 [49] (distance) as a NG.
3.4 Operation Modes for Pressing Program Specifications 3.4.3 Pressing Direct Value Mode Servo Pressing Direct Mode is a mode to m33ake operation by indicating values for “pressurizing stage” in the pressing program directly from the field network.The pressing direct operation and positioning direct operation are available in this mode.
Page 266
3.4 Operation Modes for Pressing Program Specifications Program Control Stage Time Prg home 7. Standby 1. Approach 6. Return 2. Search 3. Pressurize 5. Decompressing 4. Stop Position Pressurizing Operation Mode Pressurizing Stop System Stop State Mode Stop at Position Stop in Distance Speed Positioning Stop...
Page 267
3.4 Operation Modes for Pressing Program Specifications [1] PLC Address Composition SCON2 side input register CC, CIE EC, EP, PRT RY n0 to Nf Occupied Area to RY (n+6) 0 to (n+6) F Note 1 Occupied Area RY (n+7) 0 to (n+7) F...
Page 268
3.4 Operation Modes for Pressing Program Specifications SCON2 side output register CC, CIE EC, EP, PRT Occupied Area RX n0 to nF Note 1 Occupied Area RX (n+1) 0 to (n+1) F (n+0) n+0, n+1 n+4, n+5 Current Position (n+1)
Page 269
3.4 Operation Modes for Pressing Program Specifications [2] I/O Signal Assignment for Each Axis The I/O signals of each axis consist of sixteen input word (16 words = 32 bytes) and eight output word in the I/O areas. ● The control signals 1, 2 and status signals 1, 2 are ON/OFF signals in units of bit. ●...
Page 270
3.4 Operation Modes for Pressing Program Specifications PLC output Address (“n” shows the node address of each axis.) CC, CIE EC, EP, PRT 1 word = 16 bits b15 b14 b13 b12 (n+0) Target Position (Higher word) b15 b14 b13 b12 (n+1) Target Position (Lower word) When...
Page 271
3.4 Operation Modes for Pressing Program Specifications Address (“n” shows the node address of each axis.) CC, CIE EC, EP, PRT 1 word = 16 bits n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Zone Boundary + (Higher word) n+18 n+22 b15 b14 b13 b12...
Page 272
3.4 Operation Modes for Pressing Program Specifications PLC input Address (“n” shows the node address of each axis.) CC, CIE EC, EP, PRT 1 word = 16 bits b15 b14 b13 b12 (n+0) Current Position (Higher word) b15 b14 b13 b12 (n+1) Current Position (Lower word) * When the current position is shown using the negative figure,...
Page 273
3.4 Operation Modes for Pressing Program Specifications Address (“n” shows the node address of each axis.) CC, CIE EC, EP, PRT 1 word = 16 bits n+16 n+20 b15 b14 b13 b12 (n+8) n+17 n+21 Reserved (Unavailable) n+18 n+22 b15 b14 b13 b12 (n+9) n+19 n+23...
Page 274
3.4 Operation Modes for Pressing Program Specifications [3] I/O Signal Assignment (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details 32-bit signed Integer Set the target position on the absolute coordinates. Unit : 0.001mm Specifiable range : -9,999,999 to 9,999,999 Input example : +25.410mm in the unit of 0.01mm should be indicated as...
Page 275
3.4 Operation Modes for Pressing Program Specifications (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details Unavailable Pressurizing Indicate the stop system for pressurizing operation STM2 Operation by the pressing direct command. Stop System 2 Pressurizing STM2...
Page 276
3.4 Operation Modes for Pressing Program Specifications (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details DSTR [Positioning Start] when the movement command is ON 3.5.2 [7] [- Jog] JOG- 3.5.2 [14] “ON”...
Page 277
16 bits Alarm Code Stores “0 ” when no alarm is generated and during battery 4.3.3 data voltage drop warning. For details on program alarms, refer to [SCON2 Instruction Manual (ME0458) Chapter 8 Troubleshooting]. 3-157 ME0469-3A...
Page 278
3.4 Operation Modes for Pressing Program Specifications (* “ON” in the table shows the corresponding bit of “1” and “OFF” shows “0”). Signal Type Symbol Contents Details [Emergency Stop] EMGS 3.5.2 [2] An emergency stop is being executed when the signal is ON [Alarm] The signal turns ON when an alarm occurs.
The I/O control and functions used in the Positioner Specification and Servo Press Specification, are described as follows. Refer to [SCON2 Instruction Manual (ME0458)] for I/O signals for Remote I/O Mode, Remote I/O 2 Mode and Remote I/O 3 Mode of the Positioner Specification.
Page 280
3.5 I/O Signal Control and Functions Applicable Controllers Signal Name PLC I/O Reference Positioner Servo press MODES Teaching Mode Signal Input ○ 3.5.2 [17] PWRT Position Data Import Command Output ○ 3.5.2 [18] WEND Position Data Import Completion Input ○ 3.5.2 [18] BKRL Forced Brake Release...
Page 281
3.5 I/O Signal Control and Functions Applicable Controllers Signal Name PLC I/O Reference Positioner Servo press SSTP Probing Stop Output ○ 3.5.2 [39] PALM Program Alarm Input ○ 3.5.2 [40] APRC Approaching Operation Input ○ 3.5.2 [41] SERC Probing Operation Input ○...
When the controller can control (normal CPU operation the system ready after power up, it is turned “ON”. This signal is linked to LED / PWR of the controller. Refer to [SCON2 Instruction Manual (ME0458)] for the detail of the LED lamps.
Page 283
When an alarm is detected, the status indicator LED on the front panel of the controller will illuminate in red. Refer to [SCON2 Instruction Manual (ME0458)] for the details of the LED. This signal should behave as a signal of a break contact (*ALM) in Remote I/O Mode, Remote I/O 2 Mode and Remote I/O 3 Mode thus switching on/off gets reversed to above.
Page 284
The operation should decelerate and stop when the servo is turned off, and the operation command should be cancelled. Status Indicator LED on the front surface of the controller illuminates in green. Refer to [SCON2 Instruction Manual (ME0458)] for the details of the LED.
Page 285
“ON”, it can not be turned “OFF” until the power is turned “OFF” or the “HOME” signal is input again. Even after the completion of the homing operation, when the “HOME” signal is turned “ON”, the homing operation can be performed. HOME (PLC → SCON2) GHMS (SCON2 → PLC) When HOME Signal is input, HEND HEND should turn off (dotted line) (SCON2 →...
Page 286
(HEND signal OFF), the positioning to the target position is performed after the homing operation is performed automatically. Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been turned “OFF”. Position No. (PLC → SCON2) CSTR (PLC → SCON2) PEND (SCON2 → PLC) This signal can be turned on during operation.
Page 287
(HEND signal OFF), an alarm is issued (Operation Cancellation Level). Turn “OFF” this signal after confirming that the Positioning Completion Signal (PEND) signal has been turned “OFF”. Target Position (PLC → SCON2) DSTR (PLC → SCON2) PEND (SCON2 → PLC) This signal can be turned on during operation.
Page 288
3.5 I/O Signal Control and Functions Movement Signal (MOVE) PLC Input Signal Movement Signal (MOVE) should turn on while a moving part such as a slider or rod on an actuator is in operation Note 1 Note 1 It includes the positioning operation to the target position, home-return operation, pressing operation and jog / inching operation.
Page 289
However, when the positioning is completed with the CSTR signal or DSTR signal turned “ON”, the PEND signal is not turned “ON”. PEND (SCON2 → PLC) Timing for turning ON Target position Speed...
Page 290
This signal turns ON when the travel to the target position commanded from the host is completed. It is almost the same control as the positioning complete PEND signal, but this signal will turn ON even if in push-motion contactless. MEND (SCON2 → PLC) Timing for turning ON Target position Speed...
Page 291
ON, and all the remained movement amount should be canceled. Also, if the servo gets turned OFF while this signal is ON, it should cancel the remained movement. (PLC → SCON2) (PLC → SCON2) Remaining travel Remaining travel distance cancel...
Page 292
Half Direct Value 3 Mode. The PZONE signal becomes effective with the movement command after the homing operation. After that, even during the servo OFF, it is effective. ZONE* (SCON2 → PLC) Actuator operation + Direction Home Zone setting + Side...
Page 293
3.5 I/O Signal Control and Functions [14] + Jog (JOG+) PLC Output Signal - Jog (JOG-) PLC Output Signal This signal is the command for the jog operation startup or inching operation startup. In the case of the + command, the movement direction is to the opposite of the home and in the case of the - command, the movement direction is to the home.
Page 294
3.5 I/O Signal Control and Functions During the normal operation, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the normal operation is continued (The Jog signal is ignored). In the pause condition, even when the “+” Jog Signal or “-” Jog Signal is turned “ON”, the actuator is not moved.
Page 295
3.5 I/O Signal Control and Functions [15] Jog Speed/Inching Distance Change-Over (JVEL) PLC Output Signal This change-over signal is used for the parameters specifying the jog speed when the jog operation is selected or the inching distance when the inching operation is selected. For the jog operation with JVEL on and when the velocity register is 0, the value in Parameter No.
Page 296
3.5 I/O Signal Control and Functions [17] Teaching Mode Command (MODE) PLC Output Signal Teaching Mode Signal (MODES) PLC Input Signal When the MODE signal is turned “ON”, the normal operation mode is changed to the teaching mode. When the mode for the controllers for each actuator is changed to the teaching mode, the MODES signal is turned ON.
Page 297
*1 Turn it ON for 20ms or more. If the time is shorter than 20ms, the writing is not completed. *2 When the data items except for the position have not been defined, the parameter initial values are written refer to [SCON2 instruction manual (ME0458)]. MODES (SCON2 →...
Page 298
3.5 I/O Signal Control and Functions [19] Forced Brake Release (BKRL) PLC Output Signal Turning this signal “ON” can release the brake forcibly. The brake can be released while BKRL signal is set to ON. If a brake is installed in the actuator, the brake is automatically controlled by servo ON/OFF.
Page 299
3.5 I/O Signal Control and Functions [20] Operation Mode (RMOD) PLC Output Signal Operation Mode Status (RMDS) PLC Input Signal The operation mode is selected with the RMOD signal and the MODE switch located on the front surface of the controller. Also, which mode is currently set, AUTO or MANU, can be confirmed using the RMDS signal.
Page 300
3.5 I/O Signal Control and Functions [22] Pressing Setup (PUSH) PLC Output Signal When the movement command signal is output after this signal is turned ON, the pressing operation is performed. When this signal is set to “OFF”, the normal positioning operation is performed. Refer to [4.2.2 Operation in the Half Direct Value Mode [2]] or [4.2.3 Operation in the Full Direct Value Mode [2]] for the setting timing for this signal.
Page 301
3.5 I/O Signal Control and Functions [23] Pressing Direction Setup (DIR) PLC Output Signal This signal specifies the pressing direction. When this signal is turned ON, the pressing operation is performed to the position expressed using the value adding the positioning width to the target position. When this signal is turned “OFF”, the pressing operation is performed to the position expressed using the value reducing the positioning width from the target position.
Page 302
3.5 I/O Signal Control and Functions [24] Pressing and a Miss (PSFL) PLC Input Signal In the case that the pressing operation was performed, and the actuator moved the travel distance set in the controller position table positioning width or set using the PLC's positioning width register, but it was not pushed against the work, this signal is turned “ON”.
Page 303
3.5 I/O Signal Control and Functions [26] Under Pressing Operation (PUSHS) PLC Input Signal This signal is turned “ON” during the pressing operation. PUSHS (SCON2 → PLC) When pushing a workpiece, the PUSHS signal turns OFF when it Current Speed determines the pushing operation is complete.
Page 304
● Set the threshold using the PLC's Load Current Threshold Register. ● Set the positioning width using the PLC's Positioning Width Register. Set it a bit longer from the backmost position considering the mechanical dispersion of the work. Refer to [SCON2 Instruction Manual (ME0458)] for more information. 3-184 ME0469-3A...
Page 305
3.5 I/O Signal Control and Functions Caution ● The actuator continues to push the work with the pressing current at the stop time decided with the current limit value. It is not the stop condition, so take the greatest care to deal with it.
Page 306
● Set the positioning width using the PLC's Positioning Width Register. Set it a bit longer from the backmost position considering the mechanical dispersion of the work. Refer to [SCON2 Instruction Manual (ME0458)] for more information. Caution ● The actuator continues to push the work with the pressing current at the stop time decided with the current limit value.
Page 307
If set to “1” (default on delivery), the alarms in the message level should get output in addition to the alarms output when set to “0” (default on delivery). For details of the alarms in the message level, refer to [Chapter 8 Troubleshooting in SCON2 Instruction Manual (ME0458)].
Page 308
[30] Vibration damping control mode selection 0, 1 (NTC0, NTC1) PLC Output Signal Anti-vibration control function controls the vibration generated by the load of IAI actuator. Measure the vibration value and input it into the parameter sets (3 types max.).
Page 309
Primary Lag Filter Unavailable Input Timing Diagram below shows the timings to input MOD0 and MOD1 signals input timing in Full Direct Value Operation. Target position (PLC → SCON2) MOD0 (PLC → SCON2) MOD1 (PLC → SCON2) DSTR (PLC → SCON2) T1 = Set it to 0ms or higher.
Page 310
3.5 I/O Signal Control and Functions (1) Trapezoid Pattern It should be set up when the value in “Acceleration/Deceleration Mode” in the position table is set to 0 (Trapezoid Pattern) when the mode is set to Remote I/O Mode or Position / Simple Direct Value Mode.
Page 311
3.5 I/O Signal Control and Functions Parameter No.56 setting [%] Degree of amplitude 0 [Factory setting] No S-shaped Motion (dotted line in the image diagram) Amplitude of sinusoidal wave × 1 (double-dot chain line in the image diagram) Amplitude of sinusoidal wave × 0.5 (single-dot chain line in the image diagram) Amplitude of sinusoidal wave ×...
Page 312
3.5 I/O Signal Control and Functions (3) Primary Lag Filter This describes much gentle acceleration/deceleration curve than that for the linear acceleration/deceleration (trapezoid pattern). In order to have smooth acceleration and deceleration, the positioning time should be longer than the trapezoid acceleration and deceleration. Use it when it is not desired to give any slight vibration to the work in acceleration/deceleration operation.
Page 313
Select the stop mode for the duration before the movement to the next position after a positioning is completed. If the duration for a stop is long, the system automatically turns the servo OFF to reduce the power consumption. Refer to [SCON2 instruction manual (ME0458)] for more information. ASO1 ASO0 Function...
Page 314
20ms Turn the CLBR OFF after confirming that the CEND has turned ON. CLBR (PLC → SCON2) CEND (SCON2 → PLC) The CEND turns ON when the calibration has completed successfully. If the CLBR is OFF, the CEND remains OFF.
Page 315
Load cell is a measurement device with precision. It is necessary to have regular calibration (adjustment by supplier) in order to maintain precision. Consult with IAI for details such as period of calibration. Caution In the calibration, the value at the moment of the calibration should set as the datum point (0N).
Page 316
OFF. Also, PCMP signal will not turn ON when the press program home-return is finished. Turn PSTR signal OFF after confirming the program executing (PRUN) signal has been turned Command program No. (PLC → SCON2) PSTR (PLC → SCON2) PRUN (SCON2 →...
Page 317
PORG signal turns ON once completes to move to the home position. *1 MPHM signal turns ON also during depressurizing operation and returning operation. Command program No. Set value (PLC → SCON2) Program home return PHOM (PLC → SCON2) Press program home movement PRUN (SCON2 →...
Page 318
3.5 I/O Signal Control and Functions [37] Axis Operation Permission (ENMV) PLC Output Signal Operation of axis and execution of program are permitted while this signal is turned ON. As it takes the interlock of an axis operation, this signal has to be turned on in order to operate an axis.
Page 319
3.5 I/O Signal Control and Functions [41] Approaching Operation (APRC) PLC Input Signal It turns ON during the approaching stage in press program. [42] Probing Operation (SERC) PLC Input Signal It turns ON during the probing stage in press program. [43] Pressurizing Operation (PRSS) PLC Input Signal...
Page 320
3.5 I/O Signal Control and Functions [48] Position (Distance) Judgment OK (PJOK) PLC Input signal Position (Distance) Judgment NG (PJNG) PLC Input signal Load Judgment OK (LJOK) PLC Input signal Load Judgment NG (LJNG) PLC Input signal PJOK signal turns ON when the position (distance) range set as the judgment of press program is kept when the pressurizing operation is finished, and PJNG signal turns ON when it is not kept.
Page 321
The outline of the stop systems indicated with this group of signals is the same as that for the stop systems of the pressurizing stages in a pressing program. Refer to [“Pressurizing Operation Modes” in SCON2 Servo Press Function Instruction Manual (ME0470)]. “A3: Position Command Information Data Error Alarm” should be generated when [2] or more is set in Speed Control Mode or [3] or more is set in Force Control Mode.
Page 322
3.5 I/O Signal Control and Functions [52] Pressing Direct Start (DPST) PLC Output signal Turn this signal ON with all the data necessary for the pressing direct operation is set in each signal, and the pressing direct operation should start. This signal should be received as a new command if it gets turned ON during the pressing operation or during the positioning operation.
SCON2 Chapter Operation 4.1 I/O Signal Timing ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 4-1 4.2 Operation Method ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 4-2 4.2.1 Operation in the Position/Simplified Direct Value Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 4-2 4.2.2 Operation in the Half Direct Value Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 4-7 4.2.3 Operation in the Full Direct Value Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 4-11 4.2.4 Data Change During the Movement ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ...
4.1 I/O Signal Timing 4.1 I/O Signal Timing Turn any control signal ON in order to operate ROBO Cylinder with a sequence program in PLC, the response (status) signal for that would be returned to the PLC. The maximum respond time should be expressed with the formula below.
The timings for the basic operation examples in the Position/Simplified Direct Value Mode, Half Direct Value Mode and Full Direct Value Mode, are described. For the Remote I/O Mode, Remote I/O 2 Mode and Remote I/O 3 Mode, refer to [SCON2 Instruction Manual (ME0458)].
Page 327
4.2 Operation Method *1 PEND signal would not turn ON while CSTR signal is ON. When it is necessary to read the complete position number register at the timing of positioning complete, check it after an appropriate period of time (remaining moving distance time) has been passed after PEND signal has turned ON.
Page 328
4.2 Operation Method Operation in the Position/Simplified Direct Value Mode (Positioning Operation) 1) Target Position Data Set Value (PLC→ Controller) 2) Command Position No. (PLC→ Controller) (*1) Positioning Start 3) CSTR (PLC→ Controller) 4) (*2) tdpf 5) Positioning Completion 7) PEND (Controller→...
Page 329
4.2 Operation Method [2] Operation Example (Pressing Operation) [Preparation] Set the position data items (speed, acceleration/deceleration, positioning width, etc) except for the target position item, in the position table. Turn ON the Position/Simplified Direct Value Change-Over Signal (PMOD). For the pressing operation, the current limit value is set in the pressing data box on the position data at the preparation stage.
Page 330
4.2 Operation Method Operation in the Position/Simplified Direct Value Mode (Pressing Operation) Target Position Data Set Value (PLC → Controller) Set current limit value to position data pressing column Command Position No. (PLC → Controller) (*1) Positioning Start CSTR (PLC → Controller) (*2) tdpf Positioning Completion...
Page 331
4.2 Operation Method 4.2.2 Operation in the Half Direct Value Mode In Half Direct Value Mode, Half Direct Value 2 Mode and Half Direct Value 3 Mode, operation should be made by indicating the target position register, positioning band register, indicated velocity register, acceleration/deceleration register and pressing current limit indication register of PLC.
Page 332
4.2 Operation Method Operation in the Half Direct Value Mode (Positioning Operation) Target Position Data Set Value (PLC → Controller) Positioning Width Data Set Value (PLC → Controller) Speed Data Set Value (PLC → Controller) Acceleration/Deceleration Data Set Value (PLC → Controller) (*1) Positioning Command DSTR...
Page 333
4.2 Operation Method [2] Operation Example (Pressing Operation) Set the target position data in the target position register. Set the positioning width data in the positioning width register. Set the speed data in the speed register. Set the acceleration/deceleration data in the acceleration/deceleration register. Set the pressing current limit data in the pressing current limit value register.
Page 334
4.2 Operation Method Operation in the Half Direct Value Mode (Pressing Operation) Target Position Data Set Value (PLC→ Controller) Positioning Width Register Set Value (PLC→ Controller) Speed Data Set Value (PLC→ Controller) Acceleration/Deceleration Data Set Value (PLC→ Controller) Pressing Current Limit Data Set Value (PLC→...
Page 335
4.2 Operation Method 4.2.3 Operation in the Full Direct Value Mode In Full Direct Value Mode and Full Direct Value 2 Mode, operation should be made by indicating all the conditions necessary for positioning such as the target position register, positioning band register of PLC.
Page 336
4.2 Operation Method Operation in the Full Direct Value Mode (Positioning Operation) (PLC → Controller) (PLC → Controller) (PLC → Controller) (*1) (*2) tdpf n2 + (v2) Speed Positioning Width Time Positioning Start Positioning Completion T1: Have an enough period of interval considering the scanning time of the host controller. Yt + Xt ≤...
Page 337
4.2 Operation Method [2] Operation Example (Pressing Operation) Set the target position data in the target position register. Set the positioning width data in the positioning width register. Set the speed data in the speed register. Set the position zone output value data in the zone boundary + register or zone boundary -register.
Page 338
4.2 Operation Method Operation in the Full Direct Value Mode (Pressing Operation) Target Position Data Set Value (PLC→ Controller) Positioning Width Data Set Value (PLC→ Controller) Speed Data Set Value (PLC→ Controller) Positioning Zone Boundary Data Set Value (PLC→ Controller) Acceleration Data Set Value (PLC→...
Page 339
4.2 Operation Method 4.2.4 Data Change During the Movement The half direct mode and full direct mode are capable of changing the settings for the output data registers (target position data, acceleration/deceleration data, speed data, positioning width and current limit during pressing) during operation. Shown in the figure below is an example of changing the speed and acceleration/deceleration.
Page 340
4.3 How to Operate Pressing Program 4.3 How to Operate Pressing Program The timings for the basic operation examples in the Remote I/O mode, Full function mode and Pressing Direct Value Mode, are described. For the current position and current speed in the Remote I/O 2 Mode, read from the PLC's register from time to time.
Page 341
4.3 How to Operate Pressing Program Operation in the Remote I/O Mode Axis Movement Permission ENMW (PLC→ Controller) Press Program No. Press Program No.* PC1 to PC32 (PLC→ Controller) Press Program Home Movement PHOM (PLC→ Controller) (Note1) Press Program Home Movement MPHM (Controller→...
Page 342
4.3 How to Operate Pressing Program 4.3.2 Operation in the Full Function Mode From the condition that the servo is ON, home-return is performed and the load cell calibration is completed; [1] When executing one press program [2] When performing direct indication movement to the target position Here shows an example of two patterns of operation.
Page 343
4.3 How to Operate Pressing Program Axis Movement Permission ENMW (PLC→ Controller) Press Program No. Press Program No.* PC1 to PC32 (PLC→ Controller) Press Program Home Movement PHOM (PLC→ Controller) Press Program Home Movement MPHM (Controller→ PLC) Press Program Home Position PORG (Controller→...
Page 344
4.3 How to Operate Pressing Program [2] Example for when performing direct indication movement to the target position Turn ON (operation enable) axis movement permission signal (ENMV). Set the target position data in the target position register. Set the positioning width data in the positioning width register. Set the speed data to the speed resister.
Page 345
4.3 How to Operate Pressing Program Axis Movement Permission ENMV (PLC→ Controller) Target Position Data Set Value (PLC→ Controller) Positioning Width Data Set Value (PLC→ Controller) Speed Data Set Value (PLC→ Controller) Acceleration Data Set Value (PLC→ Controller) Deceleration Data Set Value (PLC→...
Page 346
4.3 How to Operate Pressing Program 4.3.3 Operation in Pressing Direct Value Mode Here, shows an example of having an operation equivalent to a pressing program in a condition of the servo turned on, home-return operation completed and the load cell calibration completed. [1] Approach [2] Search [3] Pressurize...
Page 347
4.3 How to Operate Pressing Program Axis Movement Permission ENMV (PLC→Controller) Target Position Data (PLC→Controller) Speed Data (PLC→Controller) Acceleration Data (PLC→Controller) Deceleration Data (PLC→Controller) Positioning Command DSTR (PLC→Controller) Positioning Completion PEND (Controller→PLC) Current Load FBFC (Controller→PLC) Current Position PNOW (Controller→PLC) ≤1Mt ≤1Mt Actuator Operation...
Page 348
4.3 How to Operate Pressing Program [2] Search Conduct the searching operation while the positioning complete signal (PEND) is ON. Set the target position data in the target position register. Set the pressurizing operation control mode signal (PRMD) to “0: Speed Control Mode”. Pressurizing Operation PRMD Control Mode...
Page 349
4.3 How to Operate Pressing Program Axis Movement Permission ENMV (PLC→Controller) Pressurizing Operation Control Mode: Speed Control Mode (PLC→Controller) Pressurizing Operation Stop System: Stop with Load (PLC→Controller) Target Position Data (PLC→Controller) Speed Data (PLC→Controller) Acceleration Data (PLC→Controller) Deceleration Data (PLC→Controller) Pressurizing Load Data (PLC→Controller) Pressing Direct Value Start Command...
Page 350
4.3 How to Operate Pressing Program [3] Pressurize Conduct the pressurizing operation while the pressurizing operation termination signal (DPED) is ON. Turn ON (operation enable) axis movement permission signal (ENMV). Set the pressurizing operation control mode signal (PRMD) in a purpose of your use. Pressurizing Operation PRMD Control Mode...
Page 351
4.3 How to Operate Pressing Program Axis Movement Permission ENMV (PLC→Controller) Pressurizing Operation Control Mode: [Set it as required for your use] (PLC→Controller) Pressurizing Operation Stop System: [Set it as required for your use] (PLC→Controller) Target Position Data (PLC→Controller) Speed Data (PLC→Controller) Acceleration Data (PLC→Controller)
Page 352
4.3 How to Operate Pressing Program [4] Stop Perform the stop control with the timer from the host PLC. [5] Depressurize There are two ways to depressurize. (A) Positioning Direct …Use when speed is to be prioritized for depressurizing (B) Pressing Direct …Use when it is required to control sudden depressurizing (A) Positioning Direct Value Depressurizing operation should be conducted while the pressurizing operation termination...
Page 353
4.3 How to Operate Pressing Program Axis Movement Permission ENMV (PLC→Controller) Target Position Data (PLC→Controller) Speed Data (PLC→Controller) Acceleration Data (PLC→Controller) Deceleration Data (PLC→Controller) Positioning Command DSTR (PLC→Controller) Pressurizing Operation Terminated DPED (Controller→PLC) Positioning Completion PEND (Controller→PLC) Current Load FBFC (Controller→PLC) Current Position PNOW...
Page 354
4.3 How to Operate Pressing Program (B) Pressing Direct Value Depressurizing operation should be conducted while the pressurizing operation termination signal (DPED) is ON. Turn ON (operation enable) axis movement permission signal (ENMV). Set the pressurizing operation control mode register (PRMD) to “1: Force Control Mode”. Pressurizing Operation PRMD Control Mode...
Page 355
4.3 How to Operate Pressing Program Axis Movement Permission ENMV (PLC→Controller) Pressurizing Operation Control Mode: Force Control Mode (PLC→Controller) Pressurizing Operation Stop System: Stop with Load (PLC→Controller) Target Position Data (PLC→Controller) Speed Data (PLC→Controller) Acceleration Data (PLC→Controller) Deceleration Data (PLC→Controller) Pressurizing Load Data (PLC→Controller) Pressing Direct Value Start Command...
Page 356
4.3 How to Operate Pressing Program [6] Return Turn ON (operation enable) axis movement permission signal (ENMV). Set the target position data in the target position register (PCMD). Set the speed data in the speed register (VCMD). Set the Acceleration data in the acceleration register (ACMD). Set the Deceleration data in the deceleration register (DCMD).
Page 357
4.3 How to Operate Pressing Program Axis Movement Permission ENMV (PLC→Controller) Target Position Data (PLC→Controller) Speed Data (PLC→Controller) Acceleration Data (PLC→Controller) Deceleration Data (PLC→Controller) Positioning Command DSTR (PLC→Controller) Positioning Completion PEND (Controller→PLC) Current Load FBFC (Controller→PLC) Current Position PNOW (Controller→PLC) ≤...
Page 358
4.3 How to Operate Pressing Program [7] How to Perform Operation Equivalent to Pressing Program in Pressing Direct Command Perform the stop control with the timer from the host PLC. Operation Command type Command Details Termination Judgment Normal PEND is ON completion Target position should be position to terminate Positioning Direct...
Page 359
SCON2 Chapter Parameters Parameters ···························································· 5-1 5.1.1 Related Parameter List ··················································· 5-2 5.1.2 Details of Parameters ····················································· 5-3...
Page 361
5.1 Parameters 5.1 Parameters Parameters are the data to set up considering the system and application. When a change is required to the parameters, make sure to back up the data before the change so the settings can be returned anytime. With using “PC software”, it is able to store the backup to the PC.
Page 362
5.1 Parameters 5.1.1 Related Parameter List The parameter list related to Field Network are as follows. Parameter Default initial value Relevant Parameter Name Input range setting sections Field Bus Operation Mode 0 to 9 Dependent to network 5.1.2 [1] Field Bus Node Address Dependent to network Dependent to network 5.1.2 [2]...
Page 363
5.1 Parameters 5.1.2 Details of Parameters Caution ● After changing (writing) parameters, perform a software reset or power reboot so that the set values can be reflected. [1] Field Bus Operation Mode (Parameter No. 84) An operation mode should be indicated in Parameter No. 84. Refer to the table below for a description of the operation modes.
Page 364
5.1 Parameters (2) Servo press type Set Value Mode Name Description The operation is performed using the PIO (24V I/O) Remote I/O Mode (Set in delivery) through the field network. It is the system to support all the features such as movement by direct indication or current load reading in Full Function Mode addition to those for servo press such as startup of press...
Page 365
5.1 Parameters [3] Field Bus Baud Rate (Parameter No.86) Specify the fieldbus communication speed and number of transmission bytes. The types of the network that this parameter is effective are CC-Link, DeviceNet, EtherNet/IP and MECHATROLINK-III. This parameter should become ineffective in other types of network, and the baud rate of the master should automatically follow or in fixed baud rate specified in each network type.
Page 366
5.1 Parameters For MECHATROLINK-III: Set Value Baud Rate 16-bytes Mode 32-bytes Mode 48-bytes Mode (Set in delivery) [4] Network Type (Parameter No. 87) The network module type is set. Do not change the default value. Network Type Set Value Note CC: CC-Link, CIE: CC-Link IE Field, DV: DeviceNet, EC: EtherCAT EP: EtherNet/IP, ML3: MECHATROLINK-III (Remote I/O) PRT: PROFINET IO ME0469-3A...
Page 367
5.1 Parameters [5] Field Bus I/O Format (Parameter No. 90) Data transition with data in two words can be switched over in the byte unit in the range of communication between the input and output bit register and input and output data register of PLC.
Page 368
(Example i): In the case of the Value set to “0”: (Big Endian) ● shows ON. ○ shows OFF. 1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 SCON2 Input Register ○ ○ ○ ● ○ ○ ● ○ ○ ○ ● ● ○ ● ○ ○ ● ○ ● ○ ● ○ ● ● ● ● ○ ○ ● ● ○ ●...
Page 369
5.1 Parameters (Example ii): In the case of the Value set to “1”: (Middle Endian 1) ● shows ON. ○ shows OFF. SCON2 1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 Input Register ○...
Page 370
5.1 Parameters (Example iii): In the case of the Value set to “2”: (Middle Endian 2) ● shows ON. ○ shows OFF. SCON2 1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 Input Register ●...
Page 371
5.1 Parameters (Example iv): In the case of the Value set to “3”: (Little Endian) ● shows ON. ○ shows OFF. SCON 1F 1E 1D 1C 1B 1A 19 18 17 16 15 14 13 12 11 10 Input Register ●...
Page 372
5.1 Parameters [6] IP Address (Parameter No.140) This parameter is exclusively used for the EtherNet/IP. IP address is set using the parameter No.140 “IP address”. The settable range is 0.0.0.0 to 255.255.255.255. It is set to 192.168.0.1 when the machine is delivered from the factory.
Page 373
5.1 Parameters [8] Default Gateway (Parameter No.142) This parameter is exclusively used for the EtherNet/IP. If necessary, set the parameter No. 142 “Default Gateway”. The settable range is 0.0.0.0 to 255.255.255.255. It is set to 192.168.0.0 when the machine is delivered from the factory.
Page 374
[12] Port number for UDP search frame (Parameter No.208) Name Unit Input Range Default factory setting Port number for UDP search ― 49152 to 65535 49152 frame It is a port number that IA-OS searches the IP address of SCON2 in the Ethernet connection. 5-14 ME0469-3A...
SCON2 Chapter Troubleshooting Troubleshooting ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 6-1 6.1.1 Alarm Description and Cause/Treatmentꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 6-1 6.1.2 Alarm Codes Specific to Pressing Direct Value Mode ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 6-3...
Page 377
[Countermeasures] Alarm Detection Have a countermeasure by referring to the press program alarm list provided below. Refer to [Program Alarm in SCON2 Servo Press Function Instruction Manual (ME0470)] [Contents/Cause] Program check at controller startup, program startup command and program home position movement Press Program Data Error command has detected an error.
Page 378
An error will not be detected when parameter No. 180 “DAC Output” is set Extension Device Error Cannot inactivated. [Countermeasures] Check the wires for analog output. In case there is no fault wiring, please contact IAI. ID→Simplified Alarm Code ME0469-3A...
Page 379
6.1 Troubleshooting 6.1.2 Alarm Codes Specific to Pressing Direct Value Mode Alarm Detail Code Name Contents Reset Code Position Command Information Data Error Max. Pressurizing Load Exceeded Pressurizing Position Limit Exceeded Pressing Direct Value Target Load Undetected Operation Error Allowable Speed Exceeded during Pressurizing Operation Before Contact to Workpiece...
Page 380
6.1 Troubleshooting <Detail Code 04> It occurs in a condition that a workpiece is not in contact when the pressing direct value start is contacted with velocity that exceeds “Max. Pressing Speed” in the system parameter. * While in the pressing direct value command, the condition that the current load is at or above “Deviation Error Monitoring Resuming Load”...
Page 381
SCON2 Chapter Appendix MECHATROLINK-III Basic Communication Flow and Commands ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 7-1 7.1.1 Basic Communication Flow and Commands ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 7-2 7.1.2 Command Format ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 7-3 7.1.3 Command / Response Frame ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 7-5 7.1.4 Specifications of Common Commands ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 7-9 7.1.5 Commands for Standard I/O Profile ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 7-19 Modbus/TCP Communication (EtherNet/IP Specification only) ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ...
Page 383
7.1 MECHATROLINK-III Basic Communication Flow and Commands Standard I/O Profile Data size of IAI controller can be selected from 16 bytes, 32 bytes and 48 bytes. In the standard I/O profile, the whole area can be used as the main command, not as the sub command.
Page 384
7.1 MECHATROLINK-III Basic Communication Flow and Commands 7.1.1 Basic Communication Flow and Commands [1] State Transition P1 : Awaiting for connection establishment P2 : Non-synchronous communication condition P1 to P2: Communication Phase (P1: Phase 1, P2: Phase 2) For details, refer to [the instruction manual for the MECHATROLINK-III master unit]. ME0469-3A...
Page 385
7.1 MECHATROLINK-III Basic Communication Flow and Commands 7.1.2 Command Format The command frame consists only of the main command. Shown below is a list of the command formats in 16 Bytes Mode. [16 bytes mode] Command Byte Response Byte Command Code Command Code (CMD) Response (RCMD)
Page 386
7.1 MECHATROLINK-III Basic Communication Flow and Commands [32 bytes mode] Command Byte Response Byte Command Code Command Code Response (CMD) (RCMD) Watchdog Data Watchdog Status (RWDT) (WDT) Command Control Command Status (CMD_CTRL) (CMD_STAT) Main Command Command Data Response Data (CMD_DATA) (RSP_DATA) [48 bytes mode] Command...
Page 387
This shows the current status of communication. There are two types of status, P1 to P2. Refer to [7.1.1 [1] State Transition] It should not applied for Phase: P3 in SCON2. Note The unit is not applicable for the commands other than those listed in the table. It will generate an alarm [CMD_ALM = 8] when a command other than those listed in the table above is received.
Page 388
Set the timer to monitor the communication is conducted periodically. As the monitoring starts after the communication phase P3 is established, there should be no problem if monitoring and updating of the watch dog data is conducted in the standard I/O profile of SCON2. Command Format 1st Byte Command...
Page 389
7.1 MECHATROLINK-III Basic Communication Flow and Commands (2) Command status Command Format 2nd and 3rd Bytes Command format 3rd byte Command format 2nd byte 1 byte = 8 bits 1 byte = 8 bits CMD_ID CMD_STAT COMM_ALM CMD_ALM Reserved _CLR (Not used) Bits Abbreviations...
Page 390
7.1 MECHATROLINK-III Basic Communication Flow and Commands Abbreviation Bits Names Contents It shows an abnormality in communication. It can be cleared with ALM_CLR Bit or ALM_CLR Command in CMD_CTRL. Code Condition Contents Remarks (bit 8 to 11) In normal In normal condition condition FCS error...
Page 391
7.1 MECHATROLINK-III Basic Communication Flow and Commands 7.1.4 Specifications of Common Commands [1] Disabled (NOP Code: 00 It should be used an invalid command in the network management. Current condition is replied as a response. The response from the power turned on till the completion of the initializing process is NOP, it generates CMDRDY in CMD_STAT bit is 0.
Page 392
7.1 MECHATROLINK-III Basic Communication Flow and Commands [2] Disabled ID Readout (ID_RD Code: 03 Readout is held on each ID of the controller. Set the ID code to be read out in ID_CODE. An alarm will be generated and will not accept any command in the following cases:。 (1) Indicated value in ID_CODE is out of the range in ID Code Table.
Page 393
Data Type Data CODE [bytes] Vendor ID Code Binary 000000CA Device Code (Model Code) Binary SCON2-CG = 0000AA18 Device Version SCON2-CG = 0000**** Binary (Version Code on Application) * **** section: Application part version Device Information File Version Binary 00001000...
Page 394
[3] Device Setup Request (CONFIG Code: 04 It is the recalculation of common parameters and setup request command. CONFIG_MOD in SCON2 is applicable only for “0”. At this time, CMDRDY=1 should be responded. An alarm will be generated and will not accept any command in the following cases:...
Page 395
[4] Alarm / Warning Readout (ALM_RD Code: 05 It is the readout command for the alarms and warnings on the controller. ALM_RD_MOD of SCON2 should be applicable only for “0”. If ALM_RD_MOD is set to 0, the readout of the alarm code currently generated is conducted. The read out alarm code is stored in Bytes 8 and 9 in the response.
Page 396
7.1 MECHATROLINK-III Basic Communication Flow and Commands [ALM_DATA Details (When ALM_RD_MOD = 3)] Bytes Contents Remarks For detail of the alarm code, refer to [SCON2 Instruction Manual Alarm code (ME0458)] provided separately. 10, 11 Reserved The address should be the register address in the controller.
Page 397
7.1 MECHATROLINK-III Basic Communication Flow and Commands [5] Alarm / Warning Clear (ALM_CLR Code: 06 It executes the alarm / warning clearing command. An alarm currently being generated is available to clear. (Applicable only for ALM_CLR_MOD = When the operation mode of the controller is set to AUTO, a command is executed to clear alarm / warning being generated on the controller including the communication.
Page 398
7.1 MECHATROLINK-III Basic Communication Flow and Commands [6] Connection Establishment Request (CONNECT Code: 0E It is a command to request the establishment of the communication (connection). The control of the slave stations with the MECHATROLINK communication should start after this command completes.
Page 399
7.1 MECHATROLINK-III Basic Communication Flow and Commands [Details of COM_MODE Field] Bits Abbreviations Names Contents - Reserved 0: Non-synchronizing communication (Transited to SYNCMODE Synchronizing Setting communication phase P2) 1: Synchronizing communication (Not supported) 0: Single transmission communication Communication DTMODE 1: Continuous transmission communication System (Not supported) -...
Page 400
7.1 MECHATROLINK-III Basic Communication Flow and Commands [7] Connection Release Request (DISCONNECT Code: 0F It is a command to request the transition to the communication phase P1 by releasing the communication (connection). This command is available in any condition. When this command is issued in CMD_STAT.CMDRDY=0, the process of this command should be executed by the process being cancelled.
Page 401
INPUT Data always be updated. ・It can be used in Phase 2. For the details of the data assignment in SCON2, refer to [3.1.6 MECHATROLINK-III I/O Area]. The value should differ depending on the byte mode of the command format.
Page 402
SCON2 is applicable for Modbus Protocol and is capable of having commands from the host or referring to internal data of a controller. SCON2 is applicable to RTU Mode which is one of the serial transmission modes and TCP Mode by Ethernet connection.
Page 403
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 7.2.2 Communication Specifications Stated below is the Modbus//TCP communication specifications of SCON2. Item Contents Transmission Speed 10M/100Mbps Physical Layer 100BASE-TX Topology Star Topology Communication Cable Twisted pair: Category 5 or above LAN Connector RJ-45...
Page 404
Modbus master (TCP Client) Ethernet Response message Request message SCON2 Modbus slave (EtherNet/IP Specifications) (TCP Server) In Modbus communication, one round of the communication completes when the Modbus slave returns a response to the “Command Message” from the Modbus master.
Page 405
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 7.2.4 Details of Communication [1] Message format Listed below is the message formats of Modbus/TCP. Modbus/TCP Address Data Transaction Identifier Protocol Identifier Message Length Unit Identifier Function Code Data *1 Data should have different length depending on indicated commands. The message format for Modbus/TCP is one that include Modbus/RTU excluding “CRC”.
Page 406
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) [2] Function code The SCON2 memory domains consist of the Modbus register domains to perform readout and write-in in the word units and the Modbus status domains to perform write-in in the bit (coil) units, and the function codes may differ depending on the structure.
Page 407
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 7.2.5 Communication Setup [1] Related parameters The parameters related to Modbus/TCP are No. 87, No. 140 to No. 142 and No. 208. Parameter Default Initial Relevant Parameter Name Input Range Value Setting Sections Network Type 0 to 11 5.1.2 [4] 0.0.0.0 to...
[3] Setting method Here explains how to establish the setting in order to have Modbus/TCP communication in SCON2 (EtherNet/IP type). For how to set up, the teaching software IA-OS dedicated for PC is used as an example. (1) Example of cnnection...
Page 409
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 2) Double-click the setting box for Parameter No. 140 “IP Address”. User parameter edit window Double- click 3) Parameter values input window will be displayed. Input the setting box and click OK . Parameter values input window In the example, inputs “192.168.0.1”...
Page 410
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 5) Parameter values input window will be displayed. Input the setting box and click OK . Parameter values input window In the example, inputs “255.255.255.0” (default) in the Subnet Mask. Input Click 6) Input a value to set in to the setting box for the UDP search port number. User parameter edit window Input In the example,...
Page 411
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 2) Click OK in the process detail confirmation window for the parameter transfer. Confirmation window Click 3) Information window should appear after the data is transferred. Click OK . Information window Click 4) Information window should appear after the parameters are transferred. Click OK .
Page 412
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) (4) Confirmation of Ethernet Connection (Modbus/TP Communication) 1) Click Connect on the “Connect PC-Controller” tab in the IA-OS menubar. Main window Click PC software IA-OS 2) The communication system select window will be displayed. Click Communication Setting Communication system select window Click...
Page 413
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 4) Click Ethernet communication (LAN port) in the communication system select window. Communication system select window Click 5) Communication Port Select should be displayed and search for connectable communication ports should start. Select an Ethernet communication port to connect in the Status box in the window and click Start Communication .
Page 414
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 6) The communication established window will be displayed. Once a result of the subject connecting axis is shown, click OK . Communication established window Click 7) Click Yes in the warning window. Warning window Click 8) Select MANU Operation Mode setting window and click OK .
Page 415
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 9) The status of the connected SCON2 should be displayed on the left side of the IA-OS main window. IA-OS Main window Connected SCON2 status should be shown. [4] Confirming communication status Check if communication is available by checking the status display (on/off) of the LED lamps (SPEED and LINK) at the Ethernet port on the front of SCON2.
Page 416
7.2 Modbus/TCP Communication (EtherNet/IP Specification only) 7-34 ME0469-3A...
SCON2 Chapter Warranty Warranty period ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8-1 Scope of the warranty ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8-1 Honoring the warranty ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8-1 Limited liability ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8-2 Conformance with applicable standards/regulations, etc., and application conditions ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8-2 Other items excluded from warranty ꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏꞏ 8-2...
Our products are covered by warranty when all of the following conditions are met. Faulty products covered by warranty will be replaced or repaired free of charge: (1) The breakdown or malfunction in question pertains to our product as delivered by IAI or our authorized dealer.
● Equipment used to handle cultural assets, art or other irreplaceable items (3) Contact IAI in advance if our product is to be used in any condition or environment that differs from that specified in the catalog or instruction manual.
2024.04 Second Edition Prelims- Updated the Overseas Standards Compliance List (SCON2-CG UL compliance) Correction made for absolute battery holder Supplementary explanation added for models (equipped with multiple function connector), correction made to periods 2.2.3 [2] Correction made to network name 2.4.2 [1] Information not related to status LED lamps deleted...
Name of operation mode corrected for positioner specification 1.3.2 Modbus/TCP added to applicable network 1.4.1 Output details from SCON2 added to illustrations of each operation mode Chapter 2 Explanation added for servo-pressing specification in fieldbus operation mode of each network Section 3.2 Note added to explanation for [light error alarm]...
Need help?
Do you have a question about the SCON2 and is the answer not in the manual?
Questions and answers