Related Manuals for Trejon OPTIMAL SVX250
Summary of Contents for Trejon OPTIMAL SVX250
- Page 1 From 2024-04 Operator's Manual Roller brush SVX Important! Please read the Operator's Manual before use TREJON FÖRSÄLJNINGS AB Företagsvägen 9 SE-911 35 VÄNNÄSBY SWEDEN Tel: + 46 (0)935 39 900 Webb: trejon.se...
- Page 2 Instruction manual TREJON OPTIMAL SVX (2404)
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Page 3: Table Of Contents
Sweeper with floating movement ..................11 Shock absorber adjustment.................... 11 Horizontal oscillation ...................... 12 Quick coupler ......................... 13 Blank connecting plates ....................14 1.10 Trejon Quick Coupler – Table ..................15 1.11 Parking Stand ......................18 1.12 Safety precautions ...................... 19 1.13 Safety symbols ...................... -
Page 4: Safety Symbols
Instruction manual TREJON OPTIMAL SVX (2404) SAFETY SYMBOLS NB! This warning symbol can be found throughout this operator's manual and is intended to alert you to the safety instructions for yourself, your employees and other persons who come into contact with the tool. Failure to follow these instructions can result in serious injury and even death. - Page 5 Instruction manual TREJON OPTIMAL SVX (2404) Dear customer, We thank you for choosing a TREJON OPTIMAL product and hope you will be satisfied. By reading the operating instructions and following their recommendations, you ensure the longest possible service life and efficient use of the SVX sweeper.
- Page 6 Check the tightening of the bolted joints, see the torque table in Service and Maintenance (Chapter 3). Perform Functional Test Fill in the guarantee assignment together with the customer and register on trejon.se Hand over owner's manual to the customer. Fill in the serial number of the roller brush in the S/N: field to the right.
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Page 7: Introduction
(4-hose) or by the sweeper roller operating valve (2-hose). In 2-hose configuration, an electrical activation (12V or 24V) is required to affect these electrical coils. This activation can also be controlled from the Trejon Optimal control box, which is also adapted to control a water pump. -
Page 8: Detailed Description
Instruction manual TREJON OPTIMAL SVX (2404) Detailed description 11. Lamellas/slats (ø900mm) 1. Connection frame 1.1 Integrated connection frame with galvanized 12. Brush drum cover cap water tank (option) 2. Sweeper swivel frame 13. Limitation chain with shackle 3. Swivel cylinder 14. -
Page 9: Technical Data
Instruction manual TREJON OPTIMAL SVX (2404) Technical data Model SVX250 SVX280 SVX300 SVX330 Dimension A1, cm Dimension A2, cm Dimension B, cm Dimension C, cm Dimension D, cm Turning angel S 32° 32° 32° 32° Weight excl. quick coupler [kg] 1 DV ½”... - Page 10 Instruction manual TREJON OPTIMAL SVX (2404) Model SVX250W SVX280W SVX300W SVX330W Dimension A1, cm Dimension A2, cm Dimension B, cm Dimension C, cm Dimension D, cm Turning angel S 32° 32° 32° 32° Weight excl. quick coupler [kg] Number of hydraulic 1 DV ½”...
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Page 11: Sweeper With Floating Movement
Instruction manual TREJON OPTIMAL SVX (2404) 1.5 Sweeper with floating movement The position bracket is movable for vertical oscillation as well as swivel (horizontal) (see pictures. 1; 2; 3 below for a description of the range of motion). The movement of the sweeper is limited vertically upwards by stop screws (A) according to the picture. -
Page 12: Horizontal Oscillation
Instruction manual TREJON OPTIMAL SVX (2404) 1.7 Horizontal oscillation The sweeper also has a horizontal oscillation. This means that the brush will adapt to the ground regardless of the angle of the tool carrier. The movement is +/- 4 degrees. The oscillation of the brush is mechanically limited in the frame and can NOT be adjusted. -
Page 13: Quick Coupler
Instruction manual TREJON OPTIMAL SVX (2404) 1.8 Quick coupler The type of quick coupler / hook (1) against the quick coupler (3) or suspension of the tool carrier must always be specified when ordering the SVX sweeper. See Picture.6 for the names of the different parts. -
Page 14: Blank Connecting Plates
Instruction manual TREJON OPTIMAL SVX (2404) 1.9 Blank connecting plates There are many different tool carriers, in cases where Trejon does NOT have a ready-made bracket, you can weld these yourself to a blank plate (A). There is a ready-made kit for this, part number. -
Page 15: Trejon Quick Coupler - Table
Instruction manual TREJON OPTIMAL SVX (2404) 1.10 Trejon Quick Coupler – Table The SVX sweeper can be equipped with different quick couplers. The table below shows Trejon code no. of the most viable. All of these fit the SVX rotary broom coupling frame. - Page 16 Instruction manual TREJON OPTIMAL SVX (2404) 440109 450010 Picture.9.1 Picture.9.2 Volvo BM 3-point Kat.2-3N 450075 450084 Picture.9.3 Picture.9.4 Trima/SMS Euro 60565 60131 Picture.9.5 Zettelmeyer 502-702 Picture.9.6 Zettelmeyer 402...
- Page 17 Instruction manual TREJON OPTIMAL SVX (2404) 60117 450083 Picture.9.7 Bobcat Picture.9.8 Kramer 60461 60439 Picture.9.10 Picture.9.9 Kramer 8115 Kramer 880...
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Page 18: Parking Stand
Instruction manual TREJON OPTIMAL SVX (2404) 1.11 Parking Stand When unhooking the sweeper, use the parking stand (A) located on the swing frame (S) (see Picture.12). Insert the parking stand (A) into the profile (F), securing it with the locking pin (B) and the R pin (C) (see Picture.10). -
Page 19: Safety Precautions
Instruction manual TREJON OPTIMAL SVX (2404) 1.12 Safety precautions Read the user manual. All machine operators must read and understand the contents of these operating instructions and the safety instructions in such a way that there is no ambiguity about the use of the machine/tool before it is put into use. - Page 20 Instruction manual TREJON OPTIMAL SVX (2404) Stability. The machine must not be operated with a tool carrier that does not have sufficient weight over the front/rear axle so that the steering and stability of the tool carrier is affected. Read the tool carrier's operating instructions.
- Page 21 Warn people nearby, make sure they stay out of the danger zone. Spare parts. Use only original spare parts for the machine. If you have any questions about the machine or its function, please contact the dealer or Trejon AB...
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Page 22: Safety Symbols
Instruction manual TREJON OPTIMAL SVX (2404) 1.13 Safety symbols The symbol on the right shows the following: Warning! Read the operating instructions carefully before use, so that the user knows the machine well. Warning! Risk of pinching! When coupling, you must not be between the machine, machine parts and the tractor. -
Page 23: Using The Machine
Instruction manual TREJON OPTIMAL SVX (2404) 2 Using the Machine 2.1 Assembly The SVX sweeper is delivered attached to a pallet. When the roller brush is to be lifted from the pallet, this can be done in two ways. 1) Directly to the quick coupler (A) – See Picture.13, after first installing the fastener system (read chapter 1.8) -
Page 24: Overview Of Hydraulics
Instruction manual TREJON OPTIMAL SVX (2404) 2.3 Overview of hydraulics The hydraulic valve on the SVX can handle an oil flow of MAX 120 l/min and regulate a flow to the sweeper of 0-60 l/min, MA port Picture.14 (see also chapter 2.8.1). As well as reversing the brush (reverse direction of rotation) with a fixed flow, MB port. -
Page 25: 4-Hose No Electric
Instruction manual TREJON OPTIMAL SVX (2404) 2.3.1 4-hose NO ELECTRIC The tool carrier's 3rd (PA & PB) and 4th function (CA & CB turn) are used to control the sweeper. NO EL – cavitation plug (CP), mounted in the valve – see picture.15. -
Page 26: Hydraulic Connection Overview
Instruction manual TREJON OPTIMAL SVX (2404) 2.4 Hydraulic connection overview The SVX sweeper's hydraulic valve (HV) is connected to the swing cylinder (SC) and the brush's hydraulic motor (HM) according. below – see Picture.18 Picture.18... -
Page 27: Sweeper Control - Installation
Instruction manual TREJON OPTIMAL SVX (2404) 2.5 Sweeper Control - Installation Always check that the operating voltage (12V or 24V) of the solenoid coils of the hydraulic valve matches the operating voltage of the implement carrier before starting. Warning! Remove the key from the ignition switch before conection off electrical components. -
Page 28: Control Box Function Description
Instruction manual TREJON OPTIMAL SVX (2404) 2.6 Control Box Function Description The SVX sweeper can be supplied (recommended option) with control box (part.nr. 2019005). Picture.20 Rocker switch (L) ON-OFF Control water pump (cable marked with X6), chapter 2.3.2. Rocker switch (R) (ON)–OFF-(ON) Control turn on brush and is spring-loaded to the middle, It always reverts to neutral. -
Page 29: Electric Diagram
Instruction manual TREJON OPTIMAL SVX (2404) 2.7 Electric diagram Picture.21: Electric diagram – control box part.nr. 2019005 An incorrect polarity of the 3-pin connector (F) (see chapter 2.5) will damage the Hirschmann X4 or X5 connector and its diodes. +12-24V is always connected to the Hirschmann connector marked 1L Picture.22: Electric diagram –... -
Page 30: Check The Following Before Use
Instruction manual TREJON OPTIMAL SVX (2404) 2.8 Check the following before use 1) That the equipment is installed correctly 2) That all locking pins are in place 3) That the hydraulic hoses are connected correctly 4) That the hydraulic hoses are intact 5) Also make sure that hoses or wires do not get pinched or chafed. -
Page 31: Directions
Instruction manual TREJON OPTIMAL SVX (2404) 2.8.1 Directions The area of application for the TREJON OPTIMAL SVX sweeper is to brush sand, sanding material, leaves and to some extent also smaller amounts of snow/slush. The operator must familiarise themselves with the sweeper in a restricted area if they are not familiar with the sweeper. -
Page 32: Reversing Brushing (Reverse Direction Of Rotation)
2.8.2 Reversing brushing (reverse direction of rotation) The Trejon Optimal SVX broom can also brush in the opposite direction. This function can be useful when sweeping out material backwards, e.g. in front of a wall, gate or at an intersection with sensitive lawns. -
Page 33: Overview Of The Irrigation System
When you add water, this is to reduce dust when sweeping. Fill the tank with clean water. The water pump is a gear pump that can handle multivolt 12-24V DC. In cases where you do not use the Trejon Optimal control box, you can connect the pump through an external power supply, the power requirement is 15A. -
Page 34: Water Pump Function Description
Instruction manual TREJON OPTIMAL SVX (2404) 2.11 Water Pump Function Description The water pump has a filter (F) on the incoming water and an air screw (S), see picture 28. 1. Fill the water tank completely with clean water. 2. Open the knurled air screw (S) with your fingers. Loosen the screw so that the O-ring is loose while the screw is still in the seat. -
Page 35: Status Of Water Pump Leds And Error Codes
Instruction manual TREJON OPTIMAL SVX (2404) 2.11.1 Status of water pump LEDs and error codes Electronic Pressure Sensor (K) Job Description The electronic pressure sensor, with the help of a microprocessor, controls the speed of the pump to obtain the required flow rate, with the following advantages: ... - Page 36 Instruction manual TREJON OPTIMAL SVX (2404) D2 RED fast flashing LED, the pump is overloaded (due to viscous fluids or overheating of gears). While the pump is running, the speed is reduced to keep the current at the rated value for 30 seconds, after which the motor will try to increase again to normal operating speed.
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Page 37: Road Transport
Instruction manual TREJON OPTIMAL SVX (2404) 2.12 Road transport Warning! Be very careful during road transport. Read the text below and do not let the brush device touch the ground during transport. Check the condition of the sweeper before transporting. Lift the roller brush high enough to ensure that the brushes do not touch the ground. -
Page 38: Service And Maintenance
Instruction manual TREJON OPTIMAL SVX (2404) 3 Service and Maintenance Warning! When any type of cleaning, maintenance, repair or servicing is to be carried out on the roller brush, make sure that the roller brush is lowered to the ground and the tool carrier engine is switched off. -
Page 39: Maintenance Schedule
Instruction manual TREJON OPTIMAL SVX (2404) 3.2 Maintenance schedule After the first 4 hours of operation: Check and retighten screw connections on the machine to ensure a correct first connection to the tool carrier. Daily service 8 hours of operation ... -
Page 40: Before The Start Of The Season
Instruction manual TREJON OPTIMAL SVX (2404) 3.3 Before the start of the season All the above points – see section 3.2 – should be reviewed. If the machine is properly serviced, this will result in a significantly longer service life and more carefree operation. -
Page 41: Oil Change- Chain Drive Housing
Instruction manual TREJON OPTIMAL SVX (2404) 3.5 Oil change– chain drive housing The SVX Chain Drive Housing (H) is filled with oil to lubricate the chain. The house will be filled with Shell Omala S2 GX or equivalent oil. The correct amount is 0.7 L. The oil level is checked by plug (P2) –... -
Page 42: Inspection And Maintenance Of The Chain
Instruction manual TREJON OPTIMAL SVX (2404) 3.6 Inspection and maintenance of the chain. The sweeper is powered by the hydraulic motor and a chain transmission. After one's time of driving, the chain will become longer. It is necessary to check and tighten the chain according to the guide below. -
Page 43: Replacing The Chain
Instruction manual TREJON OPTIMAL SVX (2404) Step 4, Picture.35: Screw in the jam nut (N1) and hold the nut (N2). Step 5, Picture.35: Tighten 4 screws (SM). Step 6, Picture.31: Reassemble the cover (L1). 3.8 Replacing the chain. Step 1: It may be helpful if the brush slats are first removed on the left-hand side, see chapter 3.10 Step 2: Picture.36: Removing the cover (L1) and (L2). - Page 44 Instruction manual TREJON OPTIMAL SVX (2404) Step 4, Picture.38: Loosen nut (N2) approx. 15mm, move the motor bracket (P) in the direction of the arrow so that the chain slackens. Picture.38 Step 5, Picture.39: Turn the chain (K) forward so that the chain lock (KL) is visible in the upper opening.
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Page 45: Changing Lamellas
Instruction manual TREJON OPTIMAL SVX (2404) 3.9 Changing lamellas Dismantling worn slats – see Picture.40. Step 1: Remove the screws (S) and cover cap (E). Step 2: Remove all brush blades and spacers (C) from the brush drum (B). Step 3: Clean and check the condition of the brush drum (B). - Page 46 Instruction manual TREJON OPTIMAL SVX (2404) Step 7, Picture.41: When the last lamella (D1) is placed, it will protrude about 20mm (X) outside the brush drum (B). If the distance (X) is not correct, you can mount a lamella (D2) without a spacer act.
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Page 47: Removing The Brush Drum
Instruction manual TREJON OPTIMAL SVX (2404) 3.10 Removing the brush drum The brush drum does not need to be removed except in the event of a collision or in connection with major maintenance of the drive unit, such as replacing the drive unit bearings/seals or replacing the sprockets. -
Page 48: Lubrication Points - Placement
Instruction manual TREJON OPTIMAL SVX (2404) 3.11 Lubrication Points - Placement Nipples marked with (X) on Fig.45 should be lubricated every 40 operating hours or weekly. Pump grease into the storage until it comes out at the side of the bearing, wiping off the excess. -
Page 49: Spare Parts
Guaranteed availability through TREJON's sales partners TREJON Genuine Parts and Accessories are designed specifically for these machines. The assembly and/or use of non-original parts and accessories may adversely alter the technical characteristics of your machine. The manufacturer does not provide any warranty for damage caused by the non-use of original parts or accessories. -
Page 50: Ec Certificate Of Conformity
Instruction manual TREJON OPTIMAL SVX (2404) EC certificate of conformity according to EC standard 2006/42/EC TREJON FÖRSÄLJNINGS AB SE – 911 35 Vännäsby, Företagsvägen 9 ............................……….. declare with sole responsibility that the following product, TREJON OPTIMAL brush sweeper SVX250; SVX280; SVX300; SVX330 SVX250W;... -
Page 51: Guarantee Assignment Certificate
Instruction manual TREJON OPTIMAL SVX (2404) 5 Guarantee assignment certificate... - Page 52 Instruction manual TREJON OPTIMAL SVX (2404) TREJON AB reserves the right to change or improve the displayed models with technical or commercial justifications, without the requirement to implement the changes on already delivered machines. Pictures in the manual do not necessarily show the machine that has been delivered.
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