HYBRID POWER BATT PACK SPARK User Manual

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Batt Pack Pro - User manual - English

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Page 1 Manufactured by: hybridps.ca Batt Pack Pro - User manual - English...
Page 4 Manual INDEX Batt Pack Spark - User manual - English...
Page 5 Content Page Introduction Safety Information Configuration Operation Monitor System Batt Pack Spark Wiring Guide Troubleshoot Lux Power Monitor System User Interface Warranty...
Page 6 Batt Pack Spark - User manual - English...
Page 7: Product Description
In case of damage inform us immediately. The Batt Pack Spark is delivered to you in a ready to use state with 30% energy (+/- 5%). However, please make sure you read through this user manual carefully. If you have further questions regarding the unit, please contact HPS.
Page 9: General Safety Instructions
2.1. General Safety Instructions Before operating the Batt Pack Spark, carefully read and fully understand the instructions including all the cautions and safety notices shown on this manual. Following all instructions for proper operation and troubleshooting will reduce the risk of personal injury, death and/or property damage.
Page 10: Special Safety Instructions
Crush or trapping hazard 2.3. Operator Responsibility Treat the Batt Pack Spark system with general care, by closing the output plugs and input plugs and turning the system off when not in use. If an unfamiliar sound or smell is noted to come from the unit, please turn off the unit and notify HPS immediately.
Page 11: Emergency Stop Button
The e-stop is for emergencies only, improper use will damage the system. The Batt Pack Spark can be safely stopped by pressing the emergency stop button. Once the button is pressed, the Batt Pack Spark can only be restarted after releasing the emergency stop button and resetting the system.
Page 12 CAUTION CONNECT GROUND WIRE BEFORE USING Batt Pack Spark - User manual - English...
Page 13 • Deployed Batt Packs shall be located at least 10 ft away from any means of egress. The fire code official may authorize a reduced separation distance if large-scale fire testing is provided, which demonstrates that a fire involving the unit won’t adversely affect occupant egress. Batt Pack Spark - User manual - English...
Page 14: Residual Risks
2.7.2. Electrical Current D ANGER Risk of death! Do not use the Batt Pack Spark if it is exposed to any of the following: • Flooding. • High-impact events, for example vehicular accidents or drop events. • Prolonged exposure to environments outside of the specified operating and storage conditions.
Page 15 W ARNI NG Risk of electrical shock! Do not expose the electronics of the Batt Pack Spark or the lithium-ion battery. When charging the Batt Pack Spark through the 48V DC input, make sure you use a battery charger suitable for lithium-iron phosphate (LFP) batteries.
Page 16 CAUTI ON Risk of data loss or misconfiguration Do not integrate the Batt Pack Spark with any third-party software or other sub-systems unless expressly consented by Hybrid Power Solutions. Hybrid Power Solutions can remotely monitor the unit status and run diagnostics.
Page 17: Battery Safety
Do not expose batteries or the unit to high temperatures or heat- generating sources, for example, fires, or heaters. Only charge the Batt Pack Spark through the 48V DC Input with an appropriate 51.2V lithium-iron phosphate (LFP) charger. Do not attempt to remove, replace, or install batteries without express training and consent from Hybrid Power Solutions.
Page 18 The consequences of thermal runaway can range from reduced device performance Batt Pack Spark - User manual - English...
Page 19: Grounding The Unit
The Batt Pack Spark has a robust multi-layer protection system that guards against all of these factors, making it a safe and reliable choice for electronic applications. Several factors can contribute to thermal runaway in electronic devices, including: •...
Page 20 • Any under-carriage bolts, nuts and equalizers are tight and not worn. • The load is within the trailer capacity and distributed properly to maintain proper tongue weight. NEVER OVERLOAD! • The load is secure. Batt Pack Spark - User manual - English...
Page 21: Responsibility Of The Owner
2.11.1. Operating Staff Only qualified personnel can operate the Batt Pack Spark. All persons operating the unit must be qualified and experienced in the following areas: • Qualified personnel should be familiar with electrical installation methods, such as electrical codes and standards, electrical interconnections, and power conversion systems.
Page 22 2.12.1. Owner responsibilities Owners are solely responsible for ensuring compliance with the applicable environmental, health and safety regulations, transportation, applicable electrical codes, and any environmental regulations in the jurisdiction where they operate the unit. Batt Pack Spark - User manual - English...
Page 24 3.1. Overview The Batt Pack Spark (the unit) is an industrial, high performance, weather resistant lithium ion battery pack that is designed to be safe and easy to operate. Designed to deliver the full potential of batteries by delivering up to 48,000W of AC Power. With an average life of 8 to 20 years (depending on usage).
Page 25 3.5. Batt Pack Spark General Dimensions 131.13cm [51.6in] 113.74cm [44.7in] 116.98cm [46in] Batt Pack Spark - User manual - English...
Page 26 Input: 208V 3 Phase 60Hz 90A 120V/240V Split-phase 60Hz 110A depending on the model Automatic Generator Start Ground Output: 208V 3 Phase 60Hz 50A or 120V/240V Split- phase 60Hz 60A, depending on the model Batt Pack Spark - User manual - English...
Page 27 Rotate page Batt Pack Spark - User manual - English...
Page 28 Rotate page Batt Pack Spark - User manual - English...
Page 29 208V 3-Phase 60Hz 63A Output Breaker or 120V/240V 60Hz 63A Output Breaker, depending on the model 48V DC 100A Input Breaker 208V 3- Phase 60Hz 50A Output Breaker or 120V/240V 60Hz 50A Output Breaker, depending on the model Batt Pack Spark - User manual - English...
Page 30: Emergency Stop (E-Stop)
Engaging the E-stop button stops all power output from the unit. Location of the E-stop. 3.10. Unit Identification The unit identification plate can be found on the front of the Batt Pack Spark. The identification plate contains the following information: • Model Number hybridps.ca...
Page 31 To connect cam-lock cables, follow these steps: 1. At the front of the unit, locate the main control panel. For more information, see Batt Pack Spark Main Control Panel on page 27. 2. Connect your ground. 3. Insert your cam-lock plugs, and rotate your cam-lock plugs 180° clockwise to fully secure them.
Page 32 For more information, see Batt Pack Spark Main Control Panel on page 27. 2. Open the cap of the twist-lock outlet. 3. Insert your twist-lock cable, and rotate your twist-lock plug clockwise until it stops to fully secure it. Your twist-lock connections are now in place and ready to receive power from the unit.
Page 33 The Batt Pack Spark comes with a 4G LTE module that allows for the Spark to be remotely monitored. This 4G LTE module requires a SIM card with a valid data plan. If a SIM card was not included in the Spark purchase, a new SIM card can be installed in the 4G LTE module.
Page 34 Wi-Fi hotspot. The Batt Pack Spark should now be connected to the internet. 3.16.3 Connecting using existing Wi-Fi network Another use case is if you want to connect the Batt Pack Spark to an existing Wi-Fi network. In this case, where the Wi-Fi network parameters are preset and not easily changed, the Spark network can be modified to match the existing Wi-Fi network settings.
Page 35 4. Navigate to the Wireless tab on the left side of the screen. 5. Under Client Setting click Scan. This should bring up a list of available Wi-Fi networks that the Batt Pack Spark can connect to. Batt Pack Spark - User manual - English...
Page 36 6. Find the Wi-Fi network you would like to connect to and click Connect on the right hand side of the row. Batt Pack Spark - User manual - English...
Page 37 8. Click Save on the bottom of the screen. 9. The Batt Pack Spark should now be connected to the chosen Wi-Fi Network. 3.17. Trailer Option The unit can be towed using a vehicle fitted with the correct pintle hitch and lunette ring connections.
Page 38 8. Attach the emergency brake cable. 9. Start the towing vehicle engine and test the trailer brake and running lights. 10. Remove and stow the wheel chocks. You are now ready to start towing the unit. Batt Pack Spark - User manual - English...
Page 40: General Operation
When using the system in cold temperatures (below 0°C), discharge power may be limited and run time can be affected by up to 40%. The Batt Pack Spark includes our Polarshield protection when using the system in sustained temperatures lower than 0°C [22°F] and will keep the battery warm.
Page 41 The Batt Pack Spark will not allow a discharge to occur after being fully depleted until the system has been charged passed 23%. Battery Depletion – If the unit is left in the ON position, standby power will be drawn and slowly deplete the unit.
Page 42: Break-In Period
Recharged using either a generator or grid through the main input terminals allowing the battery to be fully charged It is safe to leave the Batt Pack Spark plugged into the charger for extended periods of times. 4.4. Transporting and Shipping If shipping units is required, please ensure to list the Batt Pack Spark with your shipper as a hazardous goods and follow all required precautions and regulations.
Page 43: Starting Motors
4.6. Starting Motors Please exercise caution when powering motors with the Batt Pack Spark. Most motors require 2-3 times their continuous operating amperage at start-up. Certain motors may require more amperage than can be produced. Note that the surge power of 48kW is sustained for 500ms and may not be enough for some motors.
Page 44 • Load and unload the unit properly. • Initially, visually inspect the unit to make sure that no damage occurred during transportation. If damage has occurred, contact Hybrid Power Solutions immediately. • Make sure that both unit axles remain in contact with the rolling surface during transportation.
Page 45 HazMat Endorsement on their Commercial Driver’s License. Note that if these units are shipped for the purposes of testing, no upper production limit applies. If shipped for non-testing purposes, the limit is 100 batteries produced per year. Batt Pack Spark - User manual - English...
Page 46 Class 9. The unit requires this class of placards on two opposing sides. When you check this entry on the hazardous materials table in 49 CFR 172.101, you see that Special Provision 389 applies. Table 2 - Extract from 172.101 Hazardous Materials Table Batt Pack Spark - User manual - English...
Page 47 § 172.332 of this subchapter and be placarded on two opposing sides. For transportation by aircraft, cargo transport units may only be offered for transportation and transported under conditions approved by the Associate Administrator. Batt Pack Spark - User manual - English...
Page 48 For more information about ground connections, contact Hybrid Power Solutions. Call +1 (289) 633-5055 or Info@hybridps.ca. Batt Pack Spark - User manual - English...
Page 49 For more information about ground connections and examples of appropriate installations contact Hybrid Power Solutions. Call +1 (289) 633-5055 or Info@hybridps.ca. Indicator Product Details Unit Ground Block Ground Cable Ground Rod or Plate Batt Pack Spark - User manual - English...
Page 50 In addition, if the unit has been depleted to the point where output power has been shut off (Default is 18% SoC - State of Charge), the Batt Pack Spark must be charged back up to a higher percentage before output power is resumed (typically 23% SoC).
Page 51 4.12.2. Site Configuration 2a NOTI CE The following definition of terms is leveraged by NFPA in NFPA 70 and by Hybrid Power Solutions in reference to that standard. Please refer to these definitions used in this section. Grounded Electrical Conductor •...
Page 52 • This site configuration, regardless of source, is no longer permitted under NFPA 70/ NEC for new installations. • Hybrid Power Solutions units may be used to power installations designed in compliance to previous editions of NFPA 70/NEC if the following recommendations are adhered to.
Page 53 When the unit is in 240V operating mode (split phase), L3 in the figure below should be disconnected from the unit. Batt Pack Spark AC Output AC Output Non-recommended but permitted usage with separately derived sources described in Site Configuration 3b Batt Pack Spark - User manual - English...
Page 54 When the unit is in 240 V operating mode (split phase), L3 in the figure below should be disconnected from the unit. Batt Pack Spark AC Output AC Output Example of acceptable usage if permitted explicitly in the generator manual described in Site Configuration 3c Batt Pack Spark - User manual - English...
Page 55 When the unit is in 240 V operating mode (split phase), L3 in the figure below should be disconnected from the unit. Batt Pack Spark Example of recommended usage using separately derived sources described in Site Configuration 5. Batt Pack Spark - User manual - English...
Page 56 When the unit is in 240 V operating mode (split phase), L3 in the figure below should be disconnected from the unit. Batt Pack Spark Example of non-recommended but permitted usage as described in Site Configuration 5 Batt Pack Spark - User manual - English...
Page 57: Service And Maintenance
Maintenance of internal electrical parts must be performed by professionals or trained electricians. 4.13.1. Daily Checks Hybrid Power Solutions recommends the following tasks are done for the following situations: • Check in or check out inspection • New commissioning inspection •...
Page 58: Cleaning The Unit
• Store the unit in a level and dry location protected from direct sunlight. • Hybrid Power Solutions recommends you store the unit indoors, in a cool and dry location. • The State of Charge (SoC), shown on the Control display, should be between 40 % and 50 % to preserve battery health and maximize battery life expectancy.
Page 60 DOWNLOAD FIRMW AR E REGISTER Version 2.9.4 5.1.3. The station and wifi dongle will be automatically created when you register, if you need more stations to be created, you can create as shown below Batt Pack Spark - User manual - English...
Page 61 Login on the APP with your account, you’ll find the inverter information already appears. Now you’ll be able to monitor and control the inverter remotely on any smart phone or computer that has an Internet connection. Batt Pack Spark - User manual - English...
Page 62 Batt Pack Spark. Step3. When your mobile phone is connected to the network, go back to the Lux Power Monitor App and click “Local Connect”, then you can monitor and set the system. Batt Pack Spark - User manual - English...
Page 63: Application Scenarios
When the solar is not enough to take the load, the solar and battery will take the load together. If the battery is empty, the grid/generator will be used to take the load. Batt Pack Spark - User manual - English...
Page 64 The battery percentage at which the generator will turn on if connected to the autostart plug located in the main panel of the Batt Pack Spark should be higher than Off Grid Cut Off % to ensure proper functioning of the system.
Page 66 6.1.2. How to choose cable Cable selection is based on required distance from panel to the unit. All 12AWG Solar Extension Cables with a MC4 connection are compatible with the Batt Pack Spark. Please minimize cable length to ensure minimal voltage drops.
Page 67: Wiring Guide
120-500VDC 15A PER STRING NOTI CE When the Batt Pack Spark unit is configured as a 240V/120V Split-Phase 60Hz, the inputs and outputs must not have L3 connected. The inputs and outputs specifications shown in the figure above may vary depending on the model.
Page 68 Rotate page Batt Pack Spark - User manual - English...
Page 70 The real time system information shows that the system is offline • If problems persist, restart the Batt Pack Spark unit. If after restart, the unit is still offline, contact HPS. • Check if the emergency stop (e-stop) button is not pressed. If pressed, rotate clockwise the red surface, until it clicks and the black line below the red surface is visible.
Page 71 • Restart the system, if faults persist, contact HPS immediately. real time system information Note: If any of the problems above persists, or if you have any other issue with your Batt Pack Spark, please contact HPS immediately. Batt Pack Spark - User manual - English...
Page 73 The purpose of this chapter is to introduce the User Interface (UI) of the Lux Power Monitoring System to Batt Pack Spark users. The monitoring system may change due to updates, so if you find the following UI descriptions vary from the display, please contact us for assistance if you have any questions.
Page 74 With the ‘Month’ box highlighted the graph shows the energy statistics for each day. When the ‘Year’ icon is clicked or touched it will show energy for each month and when the ‘Total’ icon is clicked or touched it will show energy for each year. Batt Pack Spark - User manual - English...
Page 75 Vepsr: Rated voltage of EPS(Emergency Power Supply) pToGrid: power feed in to grid Feps: Frequency of EPS Peps: Output power of EPS Seps: Apparent power of EPS (first letter “S” stands for apparent power) Batt Pack Spark - User manual - English...
Page 76 It is suggested that Luxpower distributors should focus on the key parameters below to carry out rapid troubleshooting for their end users: 1. PtoGrid/PtoUser (to check if CT was connected correctly) 2. Vpv/Ppv (to check the MPPT) Batt Pack Spark - User manual - English...
Page 77 Note: the local data is captured every 5 minutes and would be recorded when the system is offline for more than 20 minutes. The system can record data for 90 days maximum. Batt Pack Spark - User manual - English...
Page 78 Note: Please add the datalog in the monitor system before setting the password for the wifi datalog. Batt Pack Spark - User manual - English...
Page 79 8.4. Overview “Overview” is for Luxpower or its distributor to easily check overall system information for their end users, including solar yielding, battery discharging, etc. Batt Pack Spark - User manual - English...
Page 80 Also, it helpful to check if the changes of configuration take effect in time. [Notice: Recorded time base on GMT +8 ] Batt Pack Spark - User manual - English...
Page 81 8.5.4. Remote Update Luxpower monitor system supports firmware update function for distributor account, so distributor can update the inverters remotely if necessary. Batt Pack Spark - User manual - English...
Page 82 Batt Pack Spark - User manual - English...
Page 83: Manufacturer's Warranty Coverage
9.1. Manufacturer’s Warranty Coverage All Batt Packs supplied by Hybrid Power Solutions are tested for reliability and performance before delivery for correct function and condition. We grant no warranty or liability for defects and losses that occurs during the use by the customer.
Page 84 • Low voltage incident. 9.4 Recycling Please return the product to HPS for safe recycling. If the battery within the system is suspected to be damaged, please recycle at the closest electronics recycling facility. Batt Pack Spark - User manual - English...
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